C2777-CT160-23D-KN01

COMPONENTS PRODUCT INFORMATION Rectangular Multi-pole Modular Hybrid Connector CONNECTOR KN06 Series MB-0370-3 Mar 2022 RoHS Compliant JAE has developed the KN06 Series, a rectangular single-engagement lever locking modular connector. This connector series was developed primarily to be used for largeequipment, such as semiconductor-manufacturing equipment and industrial equipment requiring multi-pole wiring. The KN06 Series connector is capable of housing up to six modular insulators and can mate up to 300 positions in one platform, which significantly reduces the number of connectors necessary during installation compared to conventional use of multiple connectors. Rack and pinion system lever structure allows for little operating force during engagement. The plastic outer shell allows for a lightweight design also contributing to the reduction in workload during mating operations. Applicable Market Semiconductor manufacturing, equipment, inspection equipment and large equipment, such as exposure systems, and various industrial equipment requiring multi-pole wiring. Features ■Multi-pole, single-engagement operation, lever engagement ■Plastic outer shell for weight reduction ■Capable of housing up to six modular insulator blocks for various combinations (Shared insulator blocks with KN01L Series) ■Lever remains in initiation pre-engagement position while unmated, and provides tactile click when completely mated ■Extendable lever structure for ease of mating and retract for connector compactness ■Built-in mating key provides up to 32 selectable positions of mis-mating prevention options JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 1/9 MB-0370-3 General Specifications Insulator TYPE-1 TYPE-2 TYPE-3 TYPE-4 TYPE-5 TYPE-6 Part Number KN01L04PF KN01L04SF KN01L12PG KN01L12SG KN01L18PK KN01L18SK KN01L18PKS KN01L18SKS KN01L42PM KN01L42SM KN01L50PL KN01L50SL Contact configuration #8×4 #12×12 #20×18 #20×18 Rated Voltage 500VDC 500VDC 24VDC Rated Current (Total) Dielectric Withstanding Voltage Insulation Resistance 30A/pin (91.2A) 23A/pin (124.2A) 1500VAC 100MΩ (500VDC) #22×42 #22×50 Round Contact Square contact 24VDC 24VDC 24VDC 3A/pin (24.3A) 3A/pin (24.3A) 2A/pin (37.8A) 3A/pin (67.5A) 1500VAC 500VAC 500VAC 500VAC 500VAC 100MΩ (500VDC) 100MΩ (100VDC) 100MΩ (100VDC) 100MΩ (100VDC) 100MΩ (100VDC) Wiring Method Crimp termination Mating Durability Operating Temperature Range Standard Certification 30 cycles -20℃ ～ +105℃ UL Materials and Finishes Component Shell Plug Mating Key Materials and Finishes Shell Synthetic resin Barrel Synthetic resin Plate (right) Synthetic resin Plate (left) Synthetic resin Lever holder (right) Synthetic resin Lever holder (left) Synthetic resin Lever Stainless steel Spring Stainless steel Key Synthetic resin JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 2/9 MB-0370-3 Part Configuration Contact (pin) Insulator (pin) Shell (Receptacle) Contact (socket) Insulator (socket) Plug Key JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 3/9 MB-0370-3 Ordering Information Shell A KN06 L -- SHL -- A Modification code 1 A: Normal type L: L size Series SHL: Shell A: Panel-mount Type Plug L KN06 L: L size Series PLUG A - Modification code 1 A: Normal type PLUG: Plug Insulator Module KN01 L 12 P - S G * Modification code 2 None: Normal type Series L: L size Modification code 1 None: Normal type S : With shield type W: Split flow type Number of poles Contact type P: Crimp type Pin S: Crimp type Socket Contact size F: #8, G: #12, H: #16, K: #20, L: #22 Contact KN01 P 15H G P ＊ Modification code Series Contact finish code P: Crimp type Pin S: Crimp type Socket Contact size F: #8, G: #12, H: #16, K: #20, L: #22 Number of Contacts 10K:10000pcs、03K:3000pcs、01K:1000pcs、12H:1200pcs、15H:1500pcs JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 4/9 MB-0370-3 Part Number / Drawing No. Contact Type contact size ＃8 #12 #20 Pin #22 Round Contact #22 Square contact Part Number Drawing No. KN01P12HFH1 SJ121831 KN01P15HGP1 SJ116958 KN01P15HGP2 SJ116956 KN01P03KKP1 SJ116948 KN01P03KKP2 SJ116950 KN01P03KKP3 SJ116952 KN01P03KKP4 SJ117065 KN01P10KLH5 Type ＃8 #12 #20 Socket #22 Round Contact SJ121833 JN1-22-20P-R-10000 JN1-22-22P-10000 contact size #22 Square contact SJ037431 JN1-22-26P-10000 Part Number Drawing No. KN01S12HFH1 SJ121832 KN01S15HGP1 SJ116959 KN01S15HGP2 SJ116957 KN01S01KGPW1 SJ116960 KN01S03KKP1 SJ116949 KN01S03KKP2 SJ116951 KN01S03KKP3 SJ116953 KN01S03KKP4 SJ117066 KN01S10KLH5 SJ121834 JN2V-22-20S-10000 SJ116974 JN2V-22-22S-10000 SJ116972 JN2V-22-26S-10000 SJ116973 Insulator Module Type Pin Drawing No. Number of contacts Applicable contact size KN01L04PF SJ121825 4pin #8 KN01L12PG SJ117440 12pin #12 KN01L12PG-B SJ121827 12pin #12 KN01L18PK SJ117447 18pin #20 KN01L18PKS SJ117449 18pin #20 With shielding KN01L42PM SJ121829 42pin #22 Applicable with round contact KN01L50PL SJ117008 50pin #22 Applicable with square contact KN01L04SF SJ121824 4pin #10 FMLB mating (FMLB: first to mate, last to break） KN01L12SG SJ117442 12pin #12 KN01L12SG-B SJ121828 12pin #12 KN01L12SGW SJ117451 12pin #12 KN01L18SK SJ117448 18pin #20 KN01L18SKS SJ117450 18pin #20 With shielding KN01L42SM SJ121830 42pin #22 Applicable with round contact KN01L50SL SJ117009 50pin #22 Applicable with square contact Part Number Socket Remarks FMLB mating (FMLB: first to mate, last to break） FMLB mating (FMLB: first to mate, last to break） FMLB mating (FMLB: first to mate, last to break） JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 5/9 MB-0370-3 Outer Shell Type Part Number Drawing No. Remarks Shell KN06AL-SHL-A SJ121823 ― Plug KN06L-PLUG-A SJ121824 ― Key KN06-KEY SJ121835 Mis-mating prevention key To o l s Crimp Tool Semi-automatic Crimp Applicator Contact size #8 Contact KN01*12HFH1 KN01*15HGP1 #12 KN01*15HGP2 KN01S01KGPW1 Applicable tool Applicable wire Applicable wire diameter Tool manual 350-KN01-10B AWG10 φ4.0～φ6.8 T703606 350-KN01-10 AWG12～AWG17 350-KN01W-10 AWG10～AWG12 KN01*03KKP1 #20 KN01*03KKP2 KN01*03KKP3 AWG18～AWG22 3502-KN01-2 AWG22～AWG26 KN01*03KKP4 #22 Round Contact KN01*10KLH5 #22 Square contact JN2V-22-20S-10000 JN2V-22-22S-10000 JN2V-22-26S-10000 JN1-22-20P-R-10000 JN1-22-22P-10000 JN1-22-26P-10000 φ3.5～φ4.4 φ2.8～φ3.5 φ4.0～φ4.7 T703551 T703553 φ1.3～φ2.0 φ2.0～φ2.8 φ1.0～φ1.8 T703536 φ1.8～φ2.8 3502-KN01-2C AWG22～AWG24 φ0.9～φ1.5 T703598 350-JN1-2C 3502-JN1-2C AWG20～AWG28 φ0.8～φ1.5 T703294 T703413 *The crimping conditions may deviate even within applicable wire range. Please refer to the tool instruction manual for details of the applicable wire range. Hand Crimp Tool Common Tool Contact size #20 Contact KN01*03KKP1 KN01*03KKP3 Applicable tool Applicable wire CT170-14F-KN01 AWG18～AWG22 CT170-20F-KN01 AWG22～AWG26 Applicable wire diameter φ1.3～φ2.0 φ1.0～φ1.8 Tool manual T700375 T700399 *The crimping conditions may deviate even within applicable wire range. Please refer to the tool instruction manual for details of the applicable wire range. JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 6/9 MB-0370-3 Hand Crimp Tool Series Specific Tools Contact size #8 Contact KN01*12HFH1 KN01*15HGP1 #12 #20 KN01*15HGP2 Applicable wire diameter Tool manual CT160-23D-KN01 AWG10 φ4.0～φ6.8 T700447 AWG12～AWG14 AWG14～AWG16 AWG14～AWG16 AWG19～AWG22 AWG19 φ3.5～φ4.4 φ2.8～φ3.5 φ2.43～φ3.5 φ1.3～φ2.0 φ2.0～φ2.8 AWG22,23,25 φ1.0～φ1.8 CT150-19-KN01-22 AWG22～24 φ0.9～φ1.5 T700450 CT150-2C-JN2V CT150-2B-JN2V CT150-2-JN2V CT150-2C-JN2V CT150-2-JN1-D CT150-2B-JN2V CT150-2-JN1-E CT150-2-JN2V CT150-2-JN1-B AWG20 AWG22,24,26,28 AWG26,28 AWG20 AWG20.21 AWG22,24 AWG21,23,25 AWG26,28 AWG26,28 φ1.5 max φ0.8～φ1.3 φ0.8～φ1.0 T700406 CT160-23E-KN01 CT150-19-KN01-20 KN01*03KKP1 KN01*03KKP2 CT150-19B-KN01-20 KN01*10KLH5 JN2V-22-20S-10000 JN2V-22-22S-10000 JN2V-22-26S-10000 #22 Square Contact Applicable wire CT170-21J-KN01 KN01*03KKP3 #22 Round Contact Applicable tool JN1-22-20P-R-10000 JN1-22-22P-10000 JN1-22-26P-10000 φ1.5 max φ0.8～φ1.3 φ0.8～φ1.0 T700416 T700456 T700409 T700410 T700406 T700253 T700406 T700253 T700406 T700238 *The crimping conditions may deviate even within applicable wire range. Please refer to the tool instruction manual for details of the applicable wire range. Insulator Extraction Tool Insulator KN01L04*F KN01L12*G KN01L12*G-B KN01L12SGW KN01L18*K/KN01L18*KS KN01L42*M Extraction tool Tool manual WT-KN01-12 T714383 Release lock with the extraction tool to extract the insulator. Contact Extraction Tool Contact size #8 #12 #20 #22 Round Contact #22 Square Contact Extraction tool ET-KN01-8 ET-KN01-12 ET-KN01W-12 ET-KN01-20 Tool manual T711255 T711209 T711210 T711204 ET-KN01-22 T711256 ET-JN1 T711133 Note) When extracting a mis-terminated contact, first unlock and extract insulator from connector with Insulator extraction tool before using the contact extraction tool. JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 7/9 MB-0370-3 Dimensions （mm） Shell A 33.1 B 17.8 C 21.9 D 70.4 E 102.2 A 65.6 B 37.5 C 41.6 D 95.2 A 38.55 B 42.65 C 106.4 E B D A C Plug D B C A Dimensions when mated C A B JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 8/9 MB-0370-3 Technical Documents Specifications JACS-50134 Handling Instructions JAHL-50134 Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE Connector Div. Proprietary. Copyright © 2022，Japan Aviation Electronics Industry, Ltd. 9/9