DW3P04K4F1

COMPONENTS PRODUCT INFORMATION NEW DW3 Series (UL Recognized Product) CONNECTOR MB-0267-2 January 2014 RoHS Compliant Drawing when DW3 is mounted Plug (DW3P002ZH1) Receptacle (DW3R002ZH1) The DW3 Series is a rack and panel connector with 2 contacts for high-current (150A). It enables the connection of the 2 contacts for power supply and the 24 contacts for signal at once. The DW3 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW3 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 150A Electrical Shock Prevention: structure that prevents a person's fingers from touching the terminal. Floating Amount: ±2.0mm Robust housing integrating complex power supply and signal area. Signal connector can be attached to the main unit using an exclusive jig. Signal area has a 2-point contacting structure contact. Connection of receptacle side power supply can be made at once using the bus bar. Signal contacts in 3 types enable adjustment of 3-step first mate last break mating. Low-profile, compact, possible to be equipped on a 19 inch 1U rack. General Specifications No. of Contacts: 2 pos. (power supply) 24 pos. (signal) Contact Resistance: 0.3mΩ max. (initial) power supply 20mΩmax. (initial) signal Rated Current: 150A (power supply) 2A (signal) Durability: 100 times Rated Voltage: 600V (power supply) *Note1 100V (signal) Operating Temperature: -25 Deg. C to +105 Deg. C Wire Size: 22AWG, twisted wire with insulation cover outer diameter 1.5mm Dia. (signal) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 1/18 MB-0267-2 Ordering Information D W 3 R 0 0 2 Z H 1 Modification Code Series Connector Type R: Receptacle Plating of Contact Area H: Ag plating Connection Type Z: Others No. of Contacts 002: 2 pos. (shown in 3 digit) D W 3 R 0 1 2 A Series Modification Code Connector Type R: Receptacle P: Plug No. of Contacts 012: 12 pos. (shown in 3 digit) D W 3 P 0 4 K 4 F 1 Series Modification Code Connection Type S: Crimp, socket P: Crimp, pin Plating of contact area F: Sn plating Applicable Cable Size: 4: 22AWG No. of Contacts 04K: 4000 pcs. Reel Part Number K: unit of 1000 pcs. (Note 1) Note 1: An embossed reel contains 4,000 pcs. JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 2/18 MB-0267-2 Product Drawing 1. Plug (Main Unit) Part Number DW3P002ZH1 SJ Drawing SJ112646 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 3/18 MB-0267-2 2. Receptacle (Main Unit) Part Number DW3R002ZH1 SJ Drawing SJ112647 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 4/18 MB-0267-2 3. Connector A for Signal (Plug Side) Part Number DW3R012A SJ Drawing SJ112648 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 5/18 MB-0267-2 4. Connector B for Signal (Plug Side) Part Number DW3R012B SJ Drawing SJ112649 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 6/18 MB-0267-2 5. Connector A for Signal (Receptacle Side) Part Number DW3P012A SJ Drawing SJ112650 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 7/18 MB-0267-2 6. Connector B for Signal (Receptacle Side) Part Number DW3P012B SJ Drawing SJ112651 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 8/18 MB-0267-2 7. Bus Bar Cover Part Number DW3R002-CV SJ Drawing SJ112652 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 9/18 MB-0267-2 8. Pin Contact for Signal (for Receptacle) Part Number DW3P04K4F1 SJ Drawing SJ112653 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 10/18 MB-0267-2 9. Shoulder Bolt Part Number D250-50632 SJ Drawing SJ112654 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 11/18 MB-0267-2 10. Socket Contact for Signal (for Plug) Part Number DW1S04K4F1 SJ Drawing SJ111310 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 12/18 MB-0267-2 11. Pin Contact Long for Signal (for Receptacle) Part Number DW1P04K4F1 SJ Drawing SJ111311 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 13/18 MB-0267-2 12. Pin Contact Short for Signal (for Receptacle) Part Number DW1P04K4F2 SJ Drawing SJ111312 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 14/18 MB-0267-2 Applicable Board Dimensions (for reference) Receptacle Side Plug Side JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 15/18 MB-0267-2 Connection Diagram of Receptacle Side Bus Bar Bus Bar Bus Bar Bus Bar Cover Bus Bar Connection between batteries using Bus Bar L-shaped Bus Bar Connection of the terminal ends using Bus Bar. Note: By applying bus bar cover electrical shock will be prevented. Also, noise countermeasure for signal cable is taken in to consideration. t3±0.1 18±0.7mm ｺﾈｸﾀ取付ﾋﾟｯﾁ ±0.2mm 16±0.2mm 10mm min. Bus Bar Outer Dimensions (for reference) ・Material: pure copper system material ・Surface Finish: Ag plating 32±0.3mm L-shaped Bus Bar Outer Dimensions (for reference) Approx. 30~40mm t3±0.1 16±0.2mm 18±0.7mm ・Material: pure copper system material ・Surface Finish: Ag plating *Above Dimensions are for reference, please contact us for more information on bus bar. JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 16/18 MB-0267-2 DW3 Series *Contact is Reel Part Number Receptacle Side Bus Bar Cover Connector B for Signal Shoulder Bolt DW3R002-CV Pin Contact for Signal DW3P04K4F1 DW3P012B D250-50690 DW1P04K4F1 DW1P04K4F2 DW3P012A DW3R002ZH1 Receptacle Connector A for Signal Pin Contact (Long) for Signal Pin Contact (Short) for Signal Plug Side Connector A for Signal DW3R012A Socket Contact for Signal DW1S04K4F1 DW3R012B Plug Connector B for Signal DW3P002ZH1 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 17/18 MB-0267-2 Technical Documents Technical Document No. (Document Content) Product Drawings SJ112646 (DW3 Plug) SJ112647 (DW3 Receptacle) SJ112648 (DW3 Connector A for Signal Plug Side) SJ112649 (DW3 Connector B for Signal Plug Side) SJ112650 (DW3 Connector A for Signal Receptacle Side) SJ112651 (DW3 Connector B for Signal Receptacle Side) SJ112652 (Bus Bar Cover) SJ112654 (Shoulder Bolt) SJ112653 (DW3 Pin Contact for Signal Receptacle Side) SJ111310 (DW1 Socket Contact for Signal Plug Side) SJ111311 (DW1 Pin Contact Long for Signal Receptacle Side) SJ111312 (DW1 Pin Contact Short for Signal Receptacle Side) Specifications JACS-30260 Handling Instructions JAHL-30260 Crimp Applicator Handling Instructions T703488 (for semi-automatic crimping machine) Hand Crimp Tool Handling Instructions T700315 * Please contact us regarding automatic crimp tool. Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 18/18