PL-KP2-00-000-04

COMMUNICATIONS MODULES & SUBSYSTEMS RoHS-Compliant Small Form Factor Pluggable Press-Fit Cage PL-KP2-00-000-04 and PL-KP2-00-000-21 Key Features • Compatible with all MSA compliant SFP transceivers and PCB layouts for single and double sided applications • Robust one piece design • PCI compliant and solder-down version also available • RoHS-compliant Applications • • • • Switch and hub devices Mass storage systems interconnect Host adapter cards Enterprise switch interconnects The unique RoHS-Compliant, one-piece, pluggable, press-fit cage represents one of JDSU’s complementary products to the Small Form Factor Pluggable (SFP) transceivers. Optimized for use with all transceiver products complying with the SFP multisource agreement (MSA), the cage design allows for low-cost implementation using standard manufacturing processes. Its hardened spring-tempered material, plus excellent material memory characteristics, further provide for consistent transceiver mate/de-mate performance that provides for port flexibility over the life of the system. Highlights • Industry’s most robust and sturdy cage design optimized for all SFP applications, including Fibre Channel, Gigabit Ethernet, and SONET • Supports all industry SFP transceivers, using MSA-compliant board layouts and hole sizes for single and double sided applications • Extensive compatibility testing with industry-wide MSA-based modules for interoperability in multiple vendor implementation • One piece design offers superior mechanical stability, simplifying implementation to customer PCBs • Tested for common applications and standard industry processes to allow seamless integration into manufacturing without additional equipment or requirements • Excellent material memory characteristics provide for high cage retention to PCB, reducing field failures due to cage pull up NORTH AMERICA: 800 498-JDSU (5378) WORLDWIDE: +800 5378-JDSU WEBSITE: www.jdsu.com ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 2 Features • RoHS-compliant • Proven SFP MSA compliant transceiver cage • Supports MSA compliant board layout and hole sizes • Tested for insertion force and retention • PCI compatible version available • Supports multiple system configurations • Belly-to-belly or dual sided boards • Robust manufacturing process • Sturdy construction • Hardened spring tempered alloy • One piece metal design • Cage retention strength of 27 lbs • Simple assembly • Utilizes common manufacturing equipment and processes • Press-fit attachment before or after soldering • 360 degree EMI contact fingers • Low emission design • FCC Class B compliant 14.61 .575 48.67 1.916 9.68 .381 The PL-KP2-00-000-xx press-fit cage accommodates all MSA-compliant SFP transceivers, and is ideally suited for application on printed circuit board (PCB) with a minimum thickness of 0.062 inches. The excellent material memory characteristics provide high cage retention to the PCB, resulting in fewer field failures. ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 3 Section 1 Functional Description The press Fit Cage is designed in compliance with the Small Form Factor Pluggable (SFP) Transceiver Multisource Agreement (MSA) See Figure 1 and Figure 2,. PL-KP2-00-000-xx may be used with both the single-sided PCB layout and the double-sided PCB layout and double-sided offset PCB layout. 48.67 1.916 OUTSIDE 14.61 .575 OUTSIDE 8.17 .322 INSIDE [9.20] .362 INSIDE PLKP20000004 9.68 .381 OUTSIDE 2.79 .110 2.36 .093 10.01 .394 SMALL COMPLIANT PIN 2.13 .084 NOTE: UNLESS SPECIFIED, TOLERANCES ARE .005 MAT'L THICKNESS .010 .001 Figure 1 Standard press-fi t cage mechanical drawing (PL-KP2-00-000-04) 14.61 .575 OUTSIDE 8.17 .322 INSIDE [9.20] .362 INSIDE 1° 2.36 .093 NOTE: UNLESS SPECIFIED, TOLERANCES ARE .005 MAT'L THICKNESS .010 .001 Figure 2 1 degree tilt PCI-compliant press-fi t cage mechanical drawing (PL-KP2-00-000-21) PATENT PENDING PATENT PENDING 48.67 1.916 OUTSIDE PLKP20000020 9.68 .381 OUTSIDE 2.79 .110 10.01 .394 SMALL COMPLIANT PIN 2.13 .084 ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 4 The double-sided PCB layout allows for one cage on the topside of the card and one on the bottom side that is directly under the topside cage (called belly-to-belly) (See Figure 3, Figure 4 and Figure 5). The pins are staggered to avoid interference upon installation. The PCB must be a minimum of .125” thick for Belly-to-Belly Applications. Figure 3 Belly-to-belly mounting Figure 4 Belly-to-belly mounting ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 5 Figure 5 Offset belly-to-belly front view The double-sided offset PCB layout allows for cages on both sides of the PCB, but staggered to allow more room for finger access between the units (offset belly-tobelly) (See Figure 6, Figure 7 and Figure 8). The PCB must be a minimum of 0.125” thick for Offset Belly to Belly applications. Figure 6 Offset belly-to-belly mounting Figure 7 Offset belly-to-belly front view ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 6 Figure 8 Offset belly-to-belly front view Section 2 Installation Guide These cages are designed to be pressed into a PCB with an insertion force of about 60 lbs total (Each of the 8 press fit pins require an approximate force of 7.5 lbs/ pin). For best installation, a solid piece of stainless steel or similar metal should be placed flat across the top surface of the cage. For the PCI compliant version, (PLKP2-00-000-21) the metal piece should be at an angle relative to the cage of 1°. The fixture should not flatten the EMI springs at the front of the cage. Care should be taken not to twist or tilt the cage during the installation process. Excessive force will result in damage to the unit. A press machine similar to the MEP-6T/12T manufactured by Automated Services Group, West Palm Beach, FL would be fine for cage installation. Cage removal is very easy. Simply insert a flat metal bar or similar object into the cage assembly and lift it up off the PCB. It takes 27 lbs to remove a cage from a PCB. Actual insertion and removal force may vary depending on plating material and finished hole size. Cages should not be re-installed once they are removed from a board. ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 7 Section 3 34.50 2X 30 A CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) Recommended OEM PCB Layouts NOTES: 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 3. THRU HOLES, PLATING OPTIONAL 20 3X 10 2X 7.20 2X 2.50 2X 2.50 3X 7.10 0.85±0.05 2 (MARKED "S") 0.1 A B C D A A 1 B 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS 11.9 1 3.68 1.70 8.48 14.25 16.25 TYP 11.08 8.58 5.68 A A A A B 9.60 4.80 1.70 11.93 2 TYP 2 2 10X 1.05±0.05 0.1 L A C 26.80 5 10 3 PLACES 41.30 42.30 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) Figure 9 Single sided board layout 10X 5 10X 3.20 G G S G ALL DIMENSIONS ARE IN MILLIMETERS 2X 0.90 G 10.93 9.60 9X 0.8 G 10.53 9X 0.8 11.93 G G G G 20X 0.50±0.03 0.06 C D 2X 1.55±0.05 0.1 L C D 2±0.05 TYP 0.06 L C D Figure 10 Single sided detail layout ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 8 NOTES: 34.50 3X 30 A 2X 20 4X 10 CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 3. THRU HOLES, PLATING OPTIONAL 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS 2X 7.20 2X 2.50 3X 7.10 2X 2.50 1 B 2X 0.85±0.05 2 (MARKED "S") 0.1 A B C 11.9 1 D 3.68 1.70 8.48 16.25 14.25 TYP 11.08 8.58 5.68 A A A B 9.60 4.80 1.70 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C 11.93 2 TYP 2 2 17X 1.05±0.05 0.1 L A C 26.80 10 3 PLACES 41.30 42.30 2X 5 THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) Figure 11 Double sided board layout 10X 5 10X 3.20 2X 0.90 ALL DIMENSIONS ARE IN MILLIMETERS G G S G G 10.93 9.60 9X 0.80 G 9X 0.80 10.53 11.93 G G G S G 20X 0.50±0.03 0.06 C D 3 2X 0.1 1.55±0.05 L CD 2±0.05 TYP 0.06 L C D Figure 12 Double sided detail layout ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 9 1.27 24.77 PITCH TOP VIEW DIMENSIONS ARE IN MILLIMETERS BOTTOM VIEW Figure 13 Double sided offset layout ROHS-COMPLIANT SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE Section 4 Package and Handling Instructions The PL-KP2-00-000-xx cages are packaged in card board boxes. Each box has 10 layers of 35 cages in plastic trays. There are 350 cages per box. Flammability The PL-KP2-00-000-xx press-fit cage and EMI cage plug are made from Alloy 77000 sheet metal. Order Information For more information on this or other products and their availability, please contact your local JDSU account manager or J DSU directly at 1-800-498-JDSU (5378) in North America and +800-5378-JDSU worldwide or via e-mail at c ustomer.service@jdsu.com. Sample: PL-KP2-00-000-04 Part Number PL-KP2-00-000-04 PL-KP2-00-000-21 Description Press-Fit Cage, Standard Application Press-Fit Cage, PCI-Compliant, 1Degree Tilt N ORTH AMERICA: 800 498-JDSU (5378) WORLDWIDE: +800 5378-JDSU WEBSITE: www.jdsu.com Product specifications and descriptions in this document subject to change without notice. © 2008 JDS Uniphase Corporation 30149209 000 0608 PL-KP2-00-000-04/21.DS.CMS.AE June 2008