ESD-FPL-16

EMI Cores ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Overview Applications The KEMET ESD-FPL Series solid cores are designed for use on flat cables. A wide range of Nickel Zinc (NiZn) options are available in bare type and allows for targeting of specific high frequency ranges. EMI cores are part of a family of passive components which address the issues of noise or electromagnetic interference (EMI) in circuits or systems. • Office equipment • Home appliances • Inkjet printers • Consumer electronics • Industrial equipment • Test and measurement equipment • Medical equipment • Audio-visual equipment Benefits • NiZn ≤ 500 MHz (FM band range) options available • Solid construction • Wide range of products available • Thin and minimal gap solutions available Built Into Tomorrow © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 1 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Part Number System ESD- FPL- 14.5- 3 Series Form Type Core Size Outer Length Code (mm) Core Size Thickness (mm) ESD- Solid See Table 1 See Table 1 Core Material and Effective Frequency Range There are two ferrite material options for KEMET EMI Cores: Nickel-Zinc (NiZn) and Manganese Zinc (MnZn). Each core material has a different resistance and effective frequency range. The MnZn core material has a lower resistance compared to the NiZn; therefore, adequate insulation is required before use. It is recommended to measure the actual frequency range effectiveness in the target application. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com 1,000 AM band range Impedance (Ω) The NiZn core material is typically effective for frequencies in the MHz band range such as the FM-band, while the MnZn core material is typically effective for the kHz band range such as the AMband. See Figure 1. Figure 1 – Effective band range of Mn-Zn and Ni-Zn ferrite core material. (Representative example, measured with same-dimension ring core) FM band range Ni-Zn series core 100 Mn-Zn series core 10 1 0.01 0.1 1 10 100 1,000 Frequency (MHz) E5004_ESD-FPL • 11/14/2023 2 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Magnetic Permeability of Ferrite Material In order to achieve most efficient noise reduction, it is important to select the material according to the target frequency band. Depending on its magnetic permeability, a particular ferrite material will be effective in a certain frequency band. A schematic representation of the relationship between the magnetic permeability of each material and the corresponding effective band range is shown in Figure 4. Materials with higher magnetic permeability are effective in the lower frequency range, while those with lower magnetic permeability are effective in the higher frequency range. Thus, Mn-Zn products are mainly used for reducing conduction noise, while Ni-Zn products are commonly used for radiation noise countermeasures. The effective frequency range varies depending on core shape, size and number of turns. This frequency dependence of the magnetic permeability as shown in the figure serves for reference purposes only and it should be tested on the actual device to determine its effectiveness. S18H, S15H, 10H, 7H, 7HT, 5H, 5HT, HR1, 1400L and 700L are KEMET's proprietary ferrite material names. Other materials can also be available on request. Figure 2 - Relationship between the magnetic permeability of each material and its effective frequency range © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 3 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Environmental Compliance All KEMET EMI cores are RoHS compliant. Dimensions – Millimeters Figure 1 Figure 2 Figure 3 See Table 1 for dimensions Installation Example © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 4 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Performance Characteristics Item Performance Characteristics Operating temperature Frequency range Outer length Outer width Inner length Inner width Thickness Type Material −25°C to +85°C High frequency 14.5 – 80.0 mm 2.75 – 12.0 mm 11.0 – 68.6 mm 0.7 – 2.2 mm 3.0 – 15.0 mm Bare NiZn 700L Table 1A – Ratings & Part Number Reference Part Number ESD-FPL-14.5-3 ESD-FPL-14.5-5 ESD-FPL-14.5-8 ESD-FPL-14.5-10 ESD-FPL-16-12 ESD-FPL-18-8 ESD-FPL-18-12 ESD-FPL-18.7-3 ESD-FPL-18.7-12 ESD-FPL-21-8 ESD-FPL-13 ESD-FPL-24.5-8 ESD-FPL-25-12 ESD-FPL-27-8 ESD-FPL-7 ESD-FPL-15 ESD-FPL-28-10 ESD-FPL-32-8 ESD-FPL-32-12 ESD-FPL-20-12 Part Number Dimensions (mm) Weight A B C D E (g) 14.5 ±0.5 14.5 ±0.7 14.5 ±0.7 14.5 ±0.6 16.0 ±0.5 18.0 ±1.0 18.0 ±0.7 18.7 ±0.6 18.7 ±0.6 21.0 ±0.8 23.8 ±0.7 24.5 ±1.0 25.0 ±0.9 27.0 ±1.0 28.0 ±0.6 28.0 ±0.5 28.0 ±1.0 32.0 ±1.0 32.0 ±1.0 33.2 ±1.0 11.0 ±0.7 11.0 ±0.8 11.0 ±0.8 11.0 ±0.8 11.5 ±0.3 14.0 ±0.6 14.0 ±0.5 15.0 ±0.6 15.0 ±0.6 17.0 ±0.7 18.8 ±0.5 20.0 ±0.8 21.0 ±0.8 22.0 ±0.7 23.5 ±0.5 23.0 ±0.4 24.0 ±0.8 28.0 ±0.7 28.0 ±0.7 27.0 ±1.0 2.75 ±0.3 2.75 ±0.4 2.75 ±0.4 2.75 ±0.4 4.5 ±0.3 5.0 ±0.4 5.0 ±0.3 2.75 ±0.4 2.75 ±0.4 5.0 ±0.3 6.3 ±0.5 4.5 ±0.5 5.0 ±0.5 6.5 ±0.3 7.7 ±0.3 7.7 ±0.3 5.0 ±0.5 5.0 ±0.3 5.0 ±0.3 8.0 ±0.6 3.0 ±0.3 5.0 ±0.5 8.0 ±0.5 10.0 ±0.5 12.0 ±0.4 8.0 ±0.5 12.0 ±0.3 3.0 ±0.5 12.0 ±0.5 8.0 ±0.3 15.0 ±0.6 8.0 ±0.5 12.0 ±0.6 8.0 ±0.2 7.0 ±0.6 14.6 ±0.4 10.0 ±0.5 8.0 ±0.3 12.0 ±0.3 12.0 ±0.6 0.80 ±0.15 0.80 ±0.30 0.80 ±0.30 0.80 ±0.20 0.85 ±0.15 1.00 ±0.20 1.00 ±0.15 0.70 ±0.20 0.70 ±0.20 0.80 ±0.30 1.10 ±0.50 0.90 ±0.20 0.85 ±0.35 1.30 ±0.15 1.50 ±0.25 1.50 ±0.20 0.80 +0.50,-0.30 0.80 ±0.15 0.80 ±0.15 1.50 ±0.60 0.40 0.70 1.10 1.40 3.40 2.90 4.50 0.50 2.10 3.50 9.30 3.50 5.70 5.50 5.80 12.40 5.50 5.40 8.00 12.20 A B C D E (g) Dimensions Weight Applicable Cable Shape Remarks FPC, FFC FPC, FFC FPC, FFC FPC, FFC 8 Core 10 Core FPC, FFC FPC, FFC FPC, FFC FPC, FFC 13 Core FPC, FFC 16 Core 16 Core 16 Core 16 Core FPC, FFC FPC, FFC FPC, FFC 20 Core Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 2 Figure 2 Figure 3 Figure 3 Figure 3 Figure 3 Thin type Thin type Thin type Thin type Applicable Cable Shape Remarks Thin type Thin type Frequency Range1 Material ≤ 500 MHz MnZN (FM band range) NiZn X X X X X X X X X X X X X X X X X X X X – – – – – – – – – – – – – – – – – – – – 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L ≤ 300 MHz (FM band range) MnZn NiZn Frequency Range1 Material Frequency range is for reference only. Please test with actual device before use. * Other sizes available on request. Please contact KEMET. 1 © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 5 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Table 1A – Ratings & Part Number Reference cont. Dimensions (mm) Part Number Weight Applicable Cable Shape Frequency Range1 Remarks Material ≤ 500 MHz MnZN (FM band range) A B C D E (g) ESD-FPL-20-15 ESD-FPL-33.5-8 ESD-FPL-34-15 ESD-FPL-35-8 ESD-FPL-16 ESD-FPL-38-12 ESD-FPL-38.5-8 ESD-FPL-38.5-12 ESD-FPL-40-10 ESD-FPL-40-12 ESD-FPL-40-15 ESD-FPL-26 33.2 ±0.8 33.5 ±1.0 34.0 ±1.0 35.0 ±1.5 37.0 ±0.8 38.0 ±1.2 38.5 ±1.2 38.5 ±1.2 40.0 ±1.5 40.0 ±1.5 40.0 ±1.0 41.2 ±1.0 27.0 ±0.8 27.5 ±0.8 30.0 ±0.7 30.0 ±1.0 25.4 ±0.8 34.0 ±0.8 35.0 ±0.8 35.0 ±0.8 34.8 ±1.0 34.8 ±1.5 34.8 ±1.0 35.0 ±1.0 8.0 ±0.5 6.5 ±0.5 6.0 ±0.3 8.0 ±0.5 12.0 ±0.4 5.0 ±0.5 4.0 ±0.5 4.0 ±0.5 6.5 ±0.5 6.5 ±0.5 6.5 ±0.5 7.7 ±0.6 15.0 ±0.4 8.0 ±0.4 15.0 ±0.3 8.0 ±0.8 12.7 ±0.4 12.0 ±0.5 8.0 ±0.5 12.0 ±0.6 10.0 ±0.5 12.0 ±0.8 15.0 ±0.6 15.0 ±0.4 1.50 ±0.50 1.50 ±0.40 0.80 ±0.15 1.30 ±0.35 1.90 ±0.20 0.80 ±0.30 0.80 ±0.25 0.80 ±0.30 1.30 ±0.30 1.30 ±0.55 1.30 ±0.25 1.50 ±0.60 15.40 7.00 12.60 8.80 24.90 9.40 4.90 7.30 10.20 11.90 15.10 18.20 20 Core 20 Core FPC, FFC 22 Core 16 Core FPC, FFC FPC, FFC FPC, FFC 26 Core 26 Core 26 Core 26 Core Figure 3 Figure 3 Figure 3 Figure 3 Figure 1 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 X X X X X X X X X X X X – – – – – – – – – – – – 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L 700L ESD-FPL-45.2-8 ESD-FPL-45-12 ESD-FPL-49.6-12 ESD-FPL-57.6-12 ESD-FPL-34 ESD-FPL-50 45.2 ±1.2 45.2 ±1.0 49.6 ±1.2 57.6 ±1.2 60.0 ±0.8 80.0 ±1.0 40.0 ±1.0 40.0 ±1.0 44.5 ±1.0 52.0 ±1.0 48.5 ±0.8 68.6 ±1.0 6.5 ±0.5 6.5 ±0.6 6.5 ±0.7 6.5 ±0.8 12.0 ±0.8 12.0 ±1.0 8.0 ±0.5 12.0 ±0.6 12.0 ±0.5 12.0 ±0.7 12.7 ±0.5 12.7 ±0.5 1.30 ±0.30 1.50 ±0.40 1.30 ±0.40 1.30 ±0.70 2.20 ±0.30 1.90 ±0.30 9.50 13.70 15.00 17.70 37.70 51.20 30 Core 30 Core 32 Core 40 Core 34 Core 50 Core Figure 3 Figure 3 Figure 3 Figure 3 Figure 1 Figure 1 X X X X X X – – – – – – 700L 700L 700L 700L 700L 700L A B C D E (g) Applicable Cable Shape MnZn NiZn Part Number Dimensions Weight ≤ 300 MHz (FM band range) Remarks Frequency Range1 NiZn Material Frequency range is for reference only. Please test with actual device before use. * Other sizes available on request. Please contact KEMET. 1 Table 1B – Not for New Design Ratings & Part Number Reference Part Number ESD-FPL-18-6 ESD-FPL-18.7-7 ESD-FPL-18.7-10 ESD-FPL-18.7-12 ESD-FPL-21.5-8 ESD-FPL-23.8-7 ESD-FPL-24-8 ESD-FPL-24.5-6 ESD-FPL-31-9 ESD-FPL-31-12 ESD-FPL-33.5-10 ESD-FPL-33.5-12 ESD-FPL-35-5 Part Number Dimensions (mm) A B C D E 18.0 18.7 18.7 18.7 21.5 23.8 24.0 24.5 31.0 31.0 33.5 33.5 35.0 14.0 15.0 15.0 15.0 16.5 18.8 19.0 20.0 27.0 27.0 27.5 27.5 30.0 5.00 2.75 2.75 2.75 6.50 6.30 6.50 4.50 5.00 5.00 6.50 6.50 8.00 6 7 10 12 8 7 8 6 9 12 10 12 5 1.00 0.70 0.70 0.70 1.30 1.10 1.30 0.90 0.55 0.55 1.30 1.30 1.30 A B C D E Dimensions © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Applicable Cable Shape FPC, FFC FPC, FFC FPC, FFC FPC, FFC 12 Core 12 Core 14 Core FPC, FFC FPC FPC 20 Core 20 Core 22 Core Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Applicable Cable Shape Remarks Thin type Thin type Thin type Minimal gap type Minimal gap type Remarks E5004_ESD-FPL • 11/14/2023 6 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 7 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 8 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 9 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 10 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 11 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency cont. Impedance vs. Frequency - Not for New Design © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 12 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency - Not for New Design cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 13 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Impedance vs. Frequency - Not for New Design cont. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 14 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Packaging Part Number ESD-FPL-14.5-3 ESD-FPL-14.5-5 ESD-FPL-14.5-8 ESD-FPL-14.5-10 ESD-FPL-16-12 ESD-FPL-18-8 ESD-FPL-18-12 ESD-FPL-18.7-3 ESD-FPL-18.7-12 ESD-FPL-21-8 ESD-FPL-13 ESD-FPL-24.5-8 ESD-FPL-25-12 ESD-FPL-27-8 ESD-FPL-7 ESD-FPL-15 ESD-FPL-28-10 ESD-FPL-32-8 ESD-FPL-32-12 ESD-FPL-20-12 ESD-FPL-20-15 ESD-FPL-33.5-8 ESD-FPL-34-15 ESD-FPL-35-8 ESD-FPL-16 ESD-FPL-38-12 ESD-FPL-38.5-8 ESD-FPL-38.5-12 ESD-FPL-40-10 ESD-FPL-40-12 ESD-FPL-40-15 ESD-FPL-26 ESD-FPL-45.2-8 ESD-FPL-45-12 ESD-FPL-49.6-12 ESD-FPL-57.6-12 ESD-FPL-34 ESD-FPL-50 Packaging Type Tray © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Pieces per Box 8,100 5,040 3,240 2,700 1,650 2,000 1,800 5,760 1,800 2,400 840 1,800 1,600 960 900 720 1,200 960 720 800 1,200 320 880 656 900 1,500 1,125 750 540 480 960 880 720 540 480 240 180 E5004_ESD-FPL • 11/14/2023 15 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) Handling Precautions EMI Cores should be stored in normal working environments. While the EMI Cores themselves are quite robust in other environments, avoid exposure to high temperatures, high humidity, corrosive atmospheres and long term storage for case, snap-on and split types. KEMET recommends that maximum storage temperature not exceed 40°C and maximum storage humidity not exceed 75% relative humidity. Atmospheres should be free of chlorine, sulfur and alkali bearing compounds. Avoid also storage near strong magnetic fields as this might magnetize the product. Temperature fluctuations should be minimized to avoid condensation or cracks on the parts. Mechanical shocks can bring to cracks as well. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 16 EMI Core – ESD-FPL Series Solid Cores for Flat Cables for High Frequency (Bare) KEMET Electronics Corporation Sales Offices For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer YAGEO Corporation and its affi liates do not recommend the use of commercial or automotive grade products for high reliability applications or manned space fl ight. All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicated or that other measures may not be required. When providing KEMET products and technologies contained herein to other countries, the customer must abide by the procedures and provisions stipulated in all applicable export laws and regulations, including without limitation the International Traffi c in Arms Regulations (ITAR), the US Export Administration Regulations (EAR) and the Japan Foreign Exchange and Foreign Trade Act. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com E5004_ESD-FPL • 11/14/2023 17