EXV157M025A9MAA

Surface Mount Aluminum Electrolytic Capacitors EXV, +105°C Overview Applications The KEMET EXV aluminum electrolytic surface mount capacitors are designed for applications requiring ultra low impedance and a low profile vertical chip. Typical applications include audio/visual (AV), computer/ monitor, communications, and switch mode power supplies (SMPS). Benefits • Surface mount lead terminals • Low profile vertical chip • Ultra-low impedance • +105°C/3,000 – 5,000 hours Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System EXV 226 M 6R3 A 9B AA Series Capacitance Code (pF) Tolerance Rated Voltage (VDC) Electrical Parameters Size Code Packaging See Dimension Table AA = Tape & Reel Surface Mount Aluminum Electrolytic First two digits represent significant figures for capacitance values. Last digit specifies the number of zeros to be added. M = ±20% 6R3 = 6.3 010 = 10.0 016 = 16.0 025 = 25.0 035 = 35.0 050 = 50.0 080 = 80.0 A = Standard S = AEC–Q200 Built Into Tomorrow © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 1 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Dimensions – Millimeters C D P G B L W A F E Size Code 9B 9D 9G 9H 9M 9P 9R 9S Size Code 9B 9D 9G 9H 9M 9P 9R 9S D L A/B E C E Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 4.0 5.0 6.3 6.3 8.0 10.0 12.5 12.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 5.4 5.4 5.4 7.7 10.2 10.2 13.5 16.0 +0.25/−0.1 +0.25/−0.1 +0.25/−0.1 ±0.3 ±0.3 ±0.3 ±0.5 ±0.5 4.3 5.3 6.6 6.6 8.3 10.3 12.8 12.8 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 5.5 6.5 7.8 7.8 10.0 13.0 15.2 15.2 Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum 1.8 2.2 2.6 2.6 3.4 3.5 4.9 4.9 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 F G P W Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum 0.35 0.35 0.35 0.35 0.70 0.70 1.0 1.0 +0.15/−0.2 +0.15/−0.2 +0.15/−0.2 +0.15/−0.2 ±0.2 ±0.2 ±0.2 ±0.2 1.0 1.5 1.8 1.8 3.1 4.6 4.6 4.6 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 0.65 0.65 0.65 0.65 0.90 0.90 1.25 1.25 ±0.1 ±0.1 ±0.1 ±0.1 ±0.2 ±0.2 ±0.2 ±0.2 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 2 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers’ obligations to guarantee their products and fulfill these legislative requirements. The only material of concern in our products has been lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and make any necessary changes in its products, whenever needed. Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Due to customer requirements, there may appear additional markings such as lead free (LF) or lead-free wires (LFW) on the label. Performance Characteristics Item Performance Characteristics 1 – 1,000 µF Capacitance Range ±20% at 120 Hz/20°C Capacitance Tolerance 6.3 – 80 VDC Rated Voltage 3,000 – 5,000 hours (see conditions in Test Method & Performance) Life Test −55°C to +105°C Operating Temperature I ≤ 0.01 CV or 3 µA, whichever is greater Leakage Current C = rated capacitance (µF), V = rated voltage (VDC). Voltage applied for 2 minutes at 20°C. Automotive version: Part number position 11 = "S" Vibration Test Specifications 5G maximum acceleration. Vibration applied in 3 directions (X, Y, and Z axis). 4-hour sessions at 10 – 2,000 Hz (Capacitor clamped by the body) Impedance Z Characteristics at 120 Hz Rated Voltage (VDC) 6 10 16 25 35 50 80 Z (−25°C)/Z (20°C) 2 2 2 2 2 2 2 Z (−40°C)/Z (20°C) 3 3 3 3 3 3 3 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 3 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Compensation Factor of Ripple Current (RC) vs. Frequency Frequency Coefficient 120 Hz 1 kHz 10 kHz 100 kHz 0.70 0.80 0.90 1.00 Test Method & Performance Conditions Temperature Test Duration Ripple Current Voltage Performance Capacitance Change Dissipation Factor Leakage Current Load Life Test Shelf Life Test 105°C 105°C Can Ø ≤ 6.3 mm 3,000 hours Can Ø ≥ 8 mm 5,000 hours Maximum ripple current specified at 120 Hz 105°C The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor. 1,000 hours No ripple current applied No voltage applied The following specifications will be satisfied when the capacitor is restored to 20°C: Within ±30% of the initial value Does not exceed 200% of the specified value Does not exceed specified value Shelf Life The capacitance, ESR and impedance of a capacitor will not change significantly after extended storage periods, however, the leakage current will very slowly increase. KEMET's E aluminum electrolytic capacitors should not be stored in high temperatures or where there is a high level of humidity. The suitable storage condition for KEMET's E aluminum electrolytic capacitors is +5 to +35°C and less than 75% in relative humidity. KEMET's E aluminum electrolytic capacitors should not be stored in damp conditions such as water, saltwater spray or oil spray. KEMET's E aluminum electrolytic capacitors should not be stored in an environment full of hazardous gas (hydrogen sulphide, sulphurous acid gas, nitrous acid, chlorine gas, ammonium, etc.) KEMET's E aluminum electrolytic capacitors should not be stored under exposure to ozone, ultraviolet rays or radiation. If a capacitor has been stored for more than 18 months under these conditions and it shows increased leakage current, then a treatment by voltage application is recommended. Re-Age (Reforming) Procedure Apply the rated voltage to the capacitor at room temperature for a period of one hour, or until the leakage current has fallen to a steady value below the specified limit. During re-aging a maximum charging current of twice the specified leakage current or 5 mA, whichever is greater, is suggested. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 4 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Table 1 – Ratings & Part Number Reference Rated Voltage Surge Voltage Rated Capacitance Case Size DF RC Z LC Part Number (VDC) (VDC) 120 Hz 20°C (µF) DxL (mm) 120 Hz 20°C (tanδ %) 100 kHz 105°C (mA) 100 kHz 20°C (Ω) 20°C 2 minutes (µA) ( ) Represents Part Number Options 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10 10 10 10 10 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 8 8 8 8 8 8 8 8 8 8 13 13 13 13 13 13 13 13 13 13 20 20 20 20 20 20 20 20 20 20 20 20 20 20 32 680 1,000 22 33 47 100 150 220 330 470 470 680 1,000 22 33 47 100 150 220 330 470 680 10 22 22 33 47 100 100 220 150 220 330 470 330 10 x 10.2 10 x 10.2 4 x 5.4 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 7.7 6.3 x 7.7 8 x 10.2 8 x 10.2 10 x 10.2 10 x 10.2 10 x 10.2 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 5.4 6.3 x 7.7 8 x 10.2 8 x 10.2 10 x 10.2 10 x 10.2 4 x 5.4 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 5.4 6.3 x 5.4 6.3 x 7.7 6.3 x 7.7 8 x 10.2 8 x 10.2 8 x 10.2 8 x 10.2 10 x 10.2 26 26 26 26 26 26 26 26 26 26 19 19 19 19 19 19 19 19 19 19 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 850 850 90 90 160 240 240 240 600 600 850 850 850 90 160 190 190 240 600 600 850 850 90 160 160 240 240 240 280 280 370 370 600 600 850 0.12 0.12 1.93 1.93 1.00 0.52 0.30 0.30 0.16 0.16 0.12 0.12 0.12 1.93 1.00 0.52 0.52 0.34 0.16 0.16 0.12 0.12 1.93 1.00 1.00 0.52 0.52 0.52 0.34 0.34 0.22 0.22 0.16 0.16 0.12 42.8 63.0 3.0 3.0 3.0 6.3 9.5 13.9 20.8 29.6 47.0 68.0 100.0 3.0 3.3 4.7 10.0 15.0 22.0 33.0 75.2 108.8 3.0 3.5 3.5 5.3 7.5 16.0 16.0 35.2 24.0 35.2 52.8 75.2 82.5 EXV687M6R3(1)9PAA EXV108M6R3(1)9PAA EXV226M6R3(1)9BAA EXV336M6R3(1)9BAA EXV476M6R3(1)9DAA EXV107M6R3(1)9GAA EXV157M6R3(1)9HAA EXV227M6R3(1)9HAA EXV337M6R3(1)9MAA EXV477M6R3(1)9MAA EXV477M010(1)9PAA EXV687M010(1)9PAA EXV108M010(1)9PAA EXV226M010(1)9BAA EXV336M010(1)9DAA EXV476M010(1)9GAA EXV107M010(1)9GAA EXV157M010(1)9HAA EXV227M010(1)9MAA EXV337M010(1)9MAA EXV477M016(1)9PAA EXV687M016(1)9PAA EXV106M016(1)9BAA EXV226M016(1)9BAA EXV226M016(1)9DAA EXV336M016(1)9GAA EXV476M016(1)9GAA EXV107M016(1)9GAA EXV107M016(1)9HAA EXV227M016(1)9HAA EXV157M016(1)9MAA EXV227M016(1)9MAA EXV337M016(1)9MAA EXV477M016(1)9MAA EXV337M025(1)9PAA Rated Capacitance Case Size DF RC Z LC Part Number Rated Voltage Surge Voltage (1) Insert Electrical Parameters code. See Part Number System for available options. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 5 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Table 1 – Ratings & Part Number Reference cont. Rated Voltage Surge Voltage Rated Capacitance Case Size DF RC Z LC Part Number (VDC) (VDC) 120 Hz 20°C (µF) DxL (mm) 120 Hz 20°C (tanδ %) 100 kHz 105°C (mA) 100 kHz 20°C (Ω) 20°C 2 minutes (µA) ( ) Represents Part Number Options 25 25 25 25 25 25 25 25 25 35 35 35 35 35 35 35 35 35 35 50 50 50 50 50 50 50 50 50 50 50 50 50 80 80 80 32 32 32 32 32 32 32 32 32 44 44 44 44 44 44 44 44 44 44 63 63 63 63 63 63 63 63 63 63 63 63 63 100 100 100 470 10 22 33 47 68 100 150 220 150 220 330 4.7 10 22 33 47 68 100 47 68 100 150 220 330 1 2.2 3.3 4.7 10 22 33 120 150 220 10 x 10.2 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 5.4 6.3 x 7.7 6.3 x 7.7 8 x 10.2 8 x 10.2 10 x 10.2 10 x 10.2 10 x 10.2 4 x 5.4 5 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 7.7 6.3 x 7.7 8 x 10.2 10 x 10.2 10 x 10.2 10 x 10.2 10 x 10.2 10 x 10.2 12.5 x 13.5 4 x 5.4 4 x 5.4 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 7.7 8 x 10.2 12.5 x 13.5 12.5 x 13.5 12.5 x 16.0 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 10 850 90 160 240 240 280 300 600 600 850 850 850 90 160 160 240 280 280 600 670 670 670 670 670 700 60 60 60 95 140 230 350 400 400 520 0.12 1.93 1.00 0.52 0.52 0.34 0.34 0.16 0.16 0.12 0.12 0.12 1.93 1.00 1.00 0.52 0.34 0.34 0.16 0.34 0.34 0.34 0.34 0.34 0.12 5.00 5.00 5.00 4.00 2.60 1.30 0.50 0.45 0.60 0.60 117.5 3.0 5.5 8.3 11.8 17.0 25.0 37.5 55.0 52.5 77.0 115.5 3.0 3.5 7.7 11.6 16.5 23.8 35.0 23.5 34.0 50.0 75.0 110.0 165 3.0 3.0 3.0 3.0 5.0 11.0 16.5 96.0 120.0 176.0 EXV477M025(1)9PAA EXV106M025(1)9BAA EXV226M025(1)9DAA EXV336M025(1)9GAA EXV476M025(1)9GAA EXV686M025(1)9HAA EXV107M025(1)9HAA EXV157M025(1)9MAA EXV227M025(1)9MAA EXV157M035(1)9PAA EXV227M035(1)9PAA EXV337M035(1)9PAA EXV475M035(1)9BAA EXV106M035(1)9DAA EXV226M035(1)9DAA EXV336M035(1)9GAA EXV476M035(1)9HAA EXV686M035(1)9HAA EXV107M035(1)9MAA EXV476M050(1)9PAA EXV686M050(1)9PAA EXV107M050(1)9PAA EXV157M050(1)9PAA EXV227M050(1)9PAA EXV337M050(1)9RAA EXV105M050(1)9BAA EXV225M050(1)9BAA EXV335M050(1)9BAA EXV475M050(1)9DAA EXV106M050(1)9GAA EXV226M050(1)9HAA EXV336M050(1)9MAA EXV127M080(1)9RAA EXV157M080(1)9RAA EXV227M080(1)9SAA Rated Capacitance Case Size DF RC Z LC Part Number Rated Voltage Surge Voltage (1) Insert Electrical Parameters code. See Part Number System for available options. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 6 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Mounting Positions (Safety Vent) In operation, electrolytic capacitors will always conduct a leakage current, which causes electrolysis. The oxygen produced by electrolysis will regenerate the dielectric layer but, at the same time, the hydrogen released may cause the internal pressure of the capacitor to increase. The overpressure vent, or safety vent, ensures that the gas can escape when the pressure reaches a certain value. All mounting positions must allow the safety vent to work properly. Installing • As a general principle, lower-use temperatures result in a longer, useful life of the capacitor. For this reason, it should be ensured that electrolytic capacitors are placed away from heat-emitting components. Adequate space should be allowed between components for cooling air to circulate, particularly when high ripple current loads are applied. In any case, the maximum category temperature must not be exceeded. • Do not deform the case of the capacitors or use capacitors with a deformed case. • Verify that the connections of the capacitors are able to insert on the board without excessive mechanical force. • If the capacitors require mounting through additional means, the recommended mounting accessories shall be used. • Verify the correct polarization of the capacitor on the board. • Verify that the space around the pressure relief device is according to the following guideline: Case Diameter Space Around Safety Vent ≤ 16 mm > 2 mm > 16 to ≤ 40 mm > 3 mm > 40 mm > 5 mm It is recommended that capacitors always be mounted with the safety device uppermost or in the upper part of the capacitor. • If the capacitors are stored for a long time, the leakage current must be verifi ed. If the leakage current is superior to the value listed in this catalog, the capacitors must be reformed. In this case, they can be reformed by application of the rated voltage through a series resistor approximately 1 kΩ for capacitors with VR ≤ 160 V (5 W resistor) and 10 kΩ for the other rated voltages. • In the case of capacitors connected in a series, a suitable voltage sharing must be used. In the case of balancing resistors, the approximate resistance value can be calculated as: R = 60/C. KEMET recommends, nevertheless, to ensure that the voltage across each capacitor does not exceed its rated voltage. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 7 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Application & Operation Guidelines Electrical Ratings: Capacitance (ESC) Simplified equivalent circuit diagram of an electrolytic capacitor The capacitive component of the equivalent series circuit, (equivalent series capacitance - ESC), is determined by applying an alternate voltage of ≤ 0.5 V at a frequency of 120 or 100 Hz and 20°C (IEC 384-1, 384-4). Temperature Dependence of the Capacitance Capacitance of an electrolytic capacitor depends upon temperature: with decreasing temperature the viscosity of the electrolyte increases, thereby reducing its conductivity. Capacitance will decrease if temperature decreases. Furthermore, temperature drifts cause armature dilatation and, therefore, capacitance changes (up to 20% depending on the series considered, from 0 to 80°C). This phenomenon is more evident for electrolytic capacitors than for other types. Frequency Dependence of the Capacitance Effective capacitance value is derived from the impedance curve, as long as impedance is still in the range where the capacitance component is dominant. C= 1 2π fZ C = capacitance (F) f = frequency (Hz) Z = impedance (Ω) Dissipation Factor tan δ (DF) Dissipation Factor tan δ is the ratio between the active and reactive power for a sinusoidal waveform voltage. It can be thought of as a measurement of the gap between an actual and ideal capacitor. reactive ideal δ actual active Tan δ is measured with the same set-up used for the series capacitance ESC. Tan δ = ω x ESC x ESR where: ESC = Equivalent series capacitance ESR = Equivalent series resistance © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 8 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Application & Operation Guidelines cont. Equivalent Series Inductance (ESL) Equivalent series inductance or self inductance results from the terminal confi guration and internal design of the capacitor. Capacitor Equivalent Internal Circuit Equivalent Series Capacitance (ESC) Equivalent Series Resistance (ESR) Equivalent Series Inductance (ESL) Co Re L Equivalent Series Resistance (ESR) Equivalent series resistance is the resistive component of the equivalent series circuit. ESR value depends on frequency and temperature, and is related to the tan δ by the following equation: Ce tan δ ESR = 2πf ESC ESR = Equivalent series resistance (Ω) tan δ = Dissipation factor ESC = Equivalent series capacitance (F) f = Frequency (Hz) Tolerance limits of the rated capacitance must be taken into account when calculating this value. Impedance (Z) Impedance of an electrolytic capacitor results from a circuit formed by the following individual equivalent series components: Co Re L Ce Co = Aluminum oxide capacitance (surface and thickness of the dielectric.) Re = Resistance of electrolyte and paper mixture (other resistances not depending on the frequency are not considered: tabs, plates, etc.) Ce = Electrolyte soaked paper capacitance. L = Inductive reactance of the capacitor winding and terminals. Impedance of an electrolytic capacitor is not a constant quantity that retains its value under all conditions; it changes depending on frequency and temperature. Impedance as a function of frequency (sinusoidal waveform) for a certain temperature can be represented as follows: © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 9 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Application & Operation Guidelines cont. Impedance (Z) cont. Z [ohm ] 1,000 100 1/ω ω Ce 10 B Re 1 0.1 ωL A 1/ω ω Co 0.1 1 10 C 100 1,000 10,000 F [K Hz] • Capacitive reactance predominates at low frequencies. • With increasing frequency, capacitive reactance Xc = 1/ωCo decreases until it reaches the order of magnitude of electrolyte resistance Re(A) • At even higher frequencies, resistance of the electrolyte predominates: Z = Re (A - B) • When the capacitor’s resonance frequency is reached (ω0), capacitive and inductive reactance mutually cancel each other 1/ωCe = ωL, ω0 = 1/SQR(LCe) • Above this frequency, inductive reactance of the winding and its terminals (XL = Z = ωL) becomes effective and leads to an increase in impedance Generally speaking, it can be estimated that Ce ≈ 0.01 Co. Impedance as a function of frequency (sinusoidal waveform) for different temperature values can be represented as follows (typical values): Z (ohm) 10 µF 1,000 100 -40°C 10 20°C 85°C 1 0.1 0.1 1 10 100 1,000 10,000 F (K H z) Re is the most temperature-dependent component of an electrolytic capacitor equivalent circuit. Electrolyte resistivity will decrease if temperature rises. In order to obtain a low impedance value throughout the temperature range, Re must be as little as possible. However, Re values that are too low indicate a very aggressive electrolyte, resulting in a shorter life of the electrolytic capacitor at high temperatures. A compromise must be reached. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 10 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Application & Operation Guidelines cont. Leakage Current (LC) Due to the aluminum oxide layer that serves as a dielectric, a small current will continue to fl ow even after a DC voltage has been applied for long periods. This current is called leakage current. A high leakage current fl ows after applying voltage to the capacitor then decreases in a few minutes, for example, after prolonged storage without any applied voltage. In the course of continuous operation, the leakage current will decrease and reach an almost constant value. After a voltage-free storage the oxide layer may deteriorate, especially at a high temperature. Since there are no leakage currents to transport oxygen ions to the anode, the oxide layer is not regenerated. The result is that a higher than normal leakage current will fl ow when voltage is applied after prolonged storage. As the oxide layer is regenerated in use, the leakage current will gradually decrease to its normal level. The relationship between the leakage current and voltage applied at constant temperature can be shown schematically as follows: I VR VS VF V Where: VF = Forming voltage If this level is exceeded, a large quantity of heat and gas will be generated and the capacitor could be damaged. VR = Rated voltage This level represents the top of the linear part of the curve. VS = Surge voltage This lies between VR and VF. The capacitor can be subjected to VS for short periods only. Electrolytic capacitors are subjected to a reforming process before acceptance testing. The purpose of this preconditioning is to ensure that the same initial conditions are maintained when comparing different products. Ripple Current (RC) The maximum ripple current value depends on: • Ambient temperature • Surface area of the capacitor (heat dissipation area) tan δ or ESR • Frequency The capacitor’s life depends on the thermal stress. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 11 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Application & Operation Guidelines cont. Frequency Dependence of the Ripple Current ESR and, thus, the tan δ depend on the frequency of the applied voltage. This indicates that the allowed ripple current is also a function of the frequency. Temperature Dependence of the Ripple Current The data sheet specifi es maximum ripple current at the upper category temperature for each capacitor. Expected Life Calculation Expected life depends on operating temperature according to the following formula: L = Lo x 2(To-T)/10 Where: L: Expected life Lo: Load life at a maximum permissible operating temperature T: Actual operating temperature To: Maximum permissible operating temperature This formula is applicable between 40°C and To. Actual Operating Temperature (C°) Expected Life Calculation Chart Expected life (h) © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 12 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Packaging Quantities Size Code Diameter (mm) Length (mm) Reel Quantity Box Quantity (4 Reels per box) 9B 9D 9G 9H 9M 9P 9R 9S 4.0 5.0 6.3 6.3 8.0 10.0 12.5 12.5 5.4 5.4 5.4 7.7 10.2 10.2 13.5 16.0 2,000 1,000 1,000 1,000 500 500 200 200 10,000 10,000 10,000 10,000 4,000 4,000 1,200 1,200 Standard Marking for Surface Mount Types Negative Polarity Black Row Capacitance (µF) Rated Voltage (VDC) Series Identification* Date Code (YMM) * First letter represents the series Second letter - Blank or “A” = Standard Part “S” = Automotive version Note: 6.3 V rated voltage shall be marked as 6 V, but 6.3 V shall be assured. *Y = Year Code 0 1 2 3 4 5 6 7 8 9 Year 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 *M = Month Code 1 2 3 4 5 6 7 8 9 A B C Month 1 2 3 4 5 6 7 8 9 10 11 12 *M = Manufacturing internal code Standard AEC-Q200 2 3 1 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 13 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Construction Aluminum Can Lead Terminal Tabs Detailed Cross Section Rubber Seal Terminal Tab Rubber Seal Margin Aluminum Can Paper Spacer Impregnated with Electrolyte (First Layer) Anode Aluminum Foil, Etched, Covered with Aluminum Oxide (Second Layer) Paper Spacer Impregnated with Electrolyte (Third Layer) Cathode Aluminum Foil, Etched (Fourth Layer) © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Lead (+) Lead (−) A4003_EXV • 11/13/2020 14 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Soldering Process The soldering conditions should be within the specified conditions below: Do not dip the capacitor body into the melted solder. Flux should only be applied to the capacitor terminals. Temperature of capacitor terminal (°C) T3 T2 T3 Pre-heat T1 T0 Time (seconds) Vapor heat transfer systems are not recommended. The system should be thermal, such as infra-red radiation or hot blast Observe the soldering conditions as shown below. Do not exceed these limits and avoid repeated reflowing Reflow Soldering T0 Pre-heat T1 T2 T3 Lead-Free Reflow Soldering cont. Temperature (°C) Maximum Time (Seconds) 20 – 140 140 – 180 180 – 140 > 200 230 60 150 100 60 20 T3 T0 Pre-heat T1 T2 Maximum Time (Seconds) 20 – 160 160 – 190 190 – 180 > 220 60 120 90 60 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Maximum Time (Seconds) 250 260 250 250 10 5 5 5 Size Temperature (°C) Maximum Time (Seconds) Φ4 ~ Φ5 (4 – 50 V) 250 260 10 5 Φ6.3 ~ Φ10 (4 – 50 V) 250 5 Φ4 ~ Φ10 (63 – 100 V) 250 5 ≥ Φ12.5 250 5 Φ4 ~ Φ5 (4 – 50 V) Φ6.3 ~ Φ10 (4 – 50 V) Φ4 ~ Φ10 (63 – 100 V) Lead-Free Reflow Soldering Temperature (°C) Temperature (°C) Size T3 A4003_EXV • 11/13/2020 15 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Lead Taping & Packaging Case Size (mm) 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 5.8 6.3 x 7.7 8 x 6.2 8 x 10.2 10 x 10.2 D Reel H W ±0.2 ±0.8 ±1.0 380 21 21 21 21 21 21 21 21 14 14 18 18 18 18 26 26 D H W Taping for Automatic Insertion Machines Feeding hole Chip pocket ØD0 P0 P2 E t1 B W F A t2 P1 Tape running direction Chip component Dimensions (mm) W A B P0 P1 P2 F D0 E t1 t2 Tolerance Nominal Nominal Nominal ±0.1 ±0.1 ±0.1 Nominal ±0.1 Nominal Nominal Nominal 4 x 5.4 5 x 5.4 6.3 x 5.4 6.3 x 7.7 8 x 6.2 8 x 10.2 10 x 10.2 12.5 x 13.5 12.5 x 16 16 x 16.5 12 12 16 16 16 24 24 32 32 44 4.7 5.7 7.0 7.0 8.7 8.7 10.7 13.4 13.4 17.5 4.7 5.7 7.0 7.0 8.7 8.7 10.7 13.4 13.4 17.5 4 4 4 4 4 4 4 4 4 4 8 12 12 12 12 16 16 24 24 28 2 2 2 2 2 2 2 2 2 2 5.5 5.5 7.5 7.5 7.5 11.5 11.5 14.2 14.2 20.2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.5 5.8 5.8 5.8 5.8 6.8 11.0 11.0 14.0 17.5 17.5 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 16 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C Construction Data The manufacturing process begins with the anode foil being electrochemically etched to increase the surface area and then “formed” to produce the aluminum oxide layer. Both the anode and cathode foils are then interleaved with absorbent paper and wound into a cylinder. During the winding process, aluminum tabs are attached to each foil to provide the electrical contact. The deck, complete with terminals, is attached to the tabs and then folded down to rest on top of the winding. The complete winding is impregnated with electrolyte before being housed in a suitable container, usually an aluminum can, and sealed. Throughout the process, all materials inside the housing must be maintained at the highest purity and be compatible with the electrolyte. Each capacitor is aged and tested before being sleeved and packed. The purpose of aging is to repair any damage in the oxide layer and thus reduce the leakage current to a very low level. Aging is normally carried out at the rated temperature of the capacitor and is accomplished by applying voltage to the device while carefully controlling the supply current. The process may take several hours to complete. Damage to the oxide layer can occur due to variety of reasons: • Slitting of the anode foil after forming • Attaching the tabs to the anode foil • Minor mechanical damage caused during winding A sample from each batch is taken by the quality department after completion of the production process. This sample size is controlled by the use of recognized sampling tables defi ned in BS 6001. The following tests are applied and may be varied at the request of the customer. In this case the batch, or special procedure, will determine the course of action. Electrical: • Leakage current • Capacitance • ESR • Impedance • Tan Delta Mechanical/Visual: • Overall dimensions • Torque test of mounting stud • Print detail • Box labels • Packaging, including packed quantity © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Extended cathode Anode foil Foil tabs Tissues Cathode foil Etching Forming Winding Decking Impregnation Assembly Aging Testing Sleeving Packing A4003_EXV • 11/13/2020 17 Surface Mount Aluminum Electrolytic Capacitors – EXV, +105°C KEMET Electronics Corporation Sales Offices For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com A4003_EXV • 11/13/2020 18