PHZ9004EF7100MR06L2

AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Overview Applications The PHZ9004 Series is constructed of metallized polypropylene film encapsulated with self-extinguishing resin in a box of material meeting the requirements of UL 94 V–0. Typical applications include worldwide use as an electromagnetic interference suppressor in X2 and acrossthe-line applications for three phases. Benefits • Rated voltage: 300 VAC 50/60 Hz • Capacitance range: 3 x 1.0 µF • Lead spacing: 27.5 mm • Capacitance tolerance: ±20%, other tolerances on request • Climatic category: 55/105/56, IEC 60068–1 • Tape and reel in accordance with IEC 60286–2 • RoHS Compliant and lead-free terminations • Operating temperature range of −55°C to +105°C • 100% screening factory test at 2,200 VDC Legacy Part Number System PHZ9004 E F 7100 M R06L2 Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Capacitance Tolerance Packaging Triple Capacitor X2, Metallized Polypropylene E = 300 F = 27.5 The last three digits represent significant figures. The first digit specifies the total number of digits. M = ±20% See Ordering Options Table New KEMET Part Number System 9004 AA Capacitor Class Size Code Triple Capacitor X2, Metallized Polypropylene See Dimension Table 105 M 300 C DECT V680 Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging C-Spec V-Spec M = ±20% 300 = 300 See Ordering Options Table Optional additional characters at KEMET’s option. Part Number specific version code First two digits represent significant figures. Third digit specifies number of zeros. Built Into Tomorrow © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 1 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Legacy Lead and Lead and Packaging Packaging Code Code Standard Lead and Packaging Options 27.5 Bulk (Tray) – Short Leads 6+0/−1 C R06L2 Dimensions – Millimeters FRONT VIEW SIDE VIEW L B H d LL p p1 p p1 B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 27.5 +/−0.5 21 +/−0.5 30 Maximum 11.5 Maximum 64 Maximum 1 +/−0.05 Note: See Ordering Options Table for lead length (LL) options. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 2 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance Temperature Range Climatic Category 300 VAC 50/60 Hz 3 x 1.0 µF ±20%, other tolerances on request −55°C to +105°C 55/105/56 Maximum Values at +23°C Dissipation Factor Test Voltage Between Terminals 1 kHz 0.10% 10 kHz 0.50% The 100% screening factory test is carried out at 2,200 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. This test may not be repeated due to potential capacitor damage. KEMET is not liable in such case for any failures. Minimum Value Between Terminals Insulation Resistance ≥ 10,000 MΩ • µF Minimum Value Between Terminals and Case ≥ 100,000 MΩ Environmental Test Data Test IEC Publication Procedure 1.25 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature Endurance IEC 60384–14 Vibration IEC 60068–2–6 Test Fc 3 directions at 2 hours each 10 – 55 Hz at 0.75 mm or 98 m/s2 Bump IEC 60068–2–29 Test Eb 1,000 bumps at 390 m/s2 Change of Temperature IEC 60068–2–14 Test Na Upper and lower rated temperature 5 cycles Active Flammability IEC 60384–14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Passive Flammability IEC 60384–14 IEC 60384–1, IEC 60695–11–5 Needle-flame test Humidity IEC 60068–2–3 Test Ca +40°C and 90 – 95% RH, 56 days © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 3 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. Table 1 – Ratings & Part Number Reference VAC Cap Value (µF) 300 3 x 1.0 Max Dimensions in mm B H L Lead Spacing (p) 30.0 11.5 64.0 27.5 Package Quantity C (R06l2) dV/dt (V/µs) 72 100 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com New KEMET Part Number Legacy Part Number 9004AA105M300CDECTV680 PHZ9004EF7100MR06L2 F3021_PHZ9004_3xX2_300 • 2/10/2022 4 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221°C for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170°C). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760–1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert through-hole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3 seconds maximum 260°C 250 Second Wave First Wave Temperature (°C) Recommended Soldering Temperature 400 Soldering Iron Bit Temperature (°C) 350 300 200 ∆T< 150°C 150 Preheating Cooling ca. 2°C/second ca. 3.5°C/second typical ca. 5°C/second Tpreheat 100 Typical 250 50 200 150 0 100 0 40 80 120 160 200 240 Time (seconds) 50 0 0 1 2 3 4 5 6 7 8 Soldering Time (seconds) The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 5 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Soldering Process cont. Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch ≤ 10 mm = 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene Sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 6 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Construction FILM WINDING SCHEME OPTIONS Single-sided Metallized Polypropylene Film (Second Layer) Molded Plastic Metal Contact Case Layer Single-sided Metallized Polypropylene Film Margin Double-sided Single-sided Metallized Polypropylene Film (First Layer) Single-sided Metallized Polypropylene Film Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film Polypro Film Die Margin 1 Section 2 Sections 1 Section Leads Detailed Cross Single-sided Metallized Polypropylene Section Film Molded Plastic Case L Self-Extinguishing Resin 3 Sections Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film 4 Sections Polyprop Film Diel B H 3 Sections Margin d Metallized Impregnated Paper Winding Scheme Metal Contact Layer LL Lead Metallized Polyphenylene Sulfide Film (SMR) p1 Electrical Scheme C Metallized Impregnated Paper C C Single-sided Metallized Polyester Film © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com Single-sided Metallized Polyester Metal Foil Polyp Poly Film Metallized Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes 1 Section 1 Section p 1 Section AXIAL - Polyprop F3021_PHZ9004_3xX2_300 • 2/10/2022 Polypropylene Film Dielectric 7 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering Marking TOP Series Capcitance, Capacitance Tolerance Triple Capacitor Rated Voltage Manufacturing Date Code (IEC–60062) Y = Year, Z = Month Year 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 Code A B C D E F H J K L M N P R S T U V W X A Month January February March April May June July August September October November December Code 1 2 3 4 5 6 7 8 9 O N D © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 8 Film Capacitors – AC Line EMI Suppression and RC Networks PHZ9004 Series Metallized Polypropylene Film, 300 VAC 3x X2 with Separate Terminals for Three-Phase Filtering KEMET Electronics Corporation Sales Offices For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F3021_PHZ9004_3xX2_300 • 2/10/2022 9