Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC,
110°C (Automotive Grade)
Overview
Applications
The R53 series is constructed of metallized polypropylene
film encapsulated with self-extinguishing resin in a box of
material that meets the requirements of UL 94 V–0. The R53
series is ideal for harsh environmental conditions and meets
the demanding Automotive Electronics Council's AEC–Q200
qualification requirements.
For worldwide use in electromagnetic interference (EMI)
suppression in across-the-line applications that require X2
safety classification. Intended for use in situations in which
capacitor failure would not result in exposure to electric
shock. Typical applications include connection in series with
the mains, capacitive power supplies and energy meters,
with special emphasis in automotive applications for severe
ambient conditions such as On Board Chargers.
Benefits
• Approvals: ENEC, UL, cUL, CQC
• X2 CLASS (IEC 60384-14)
• THB Grade IIIB: 85°C, 85% RH, 1,000 hours at
310 VAC acc. to IEC 60384-14
• THB Grade IIIB: 85°C, 85% RH, 1,000 hours at
560 VDC acc. to IEC 60384-14
• Low Halogen Content according to JS709C
• Rated voltage: 310 VAC 50/60 Hz
• Recommended DC Voltage ≤ 630 VDC
• Capacitance range: 0.1 – 22 µF
• Lead spacing: 15.0 – 37.5 mm
• Capacitance tolerance: ±20%, ±10%
• Climatic category 40/110/56, IEC 60068-1
• Tape & Reel in accordance with IEC 60286-2
• RoHS compliant and lead-free terminations
• Operating temperature range of −40°C to +110°C
• 100% screening factory test at 1,900 VDC
• Self healing properties
• Automotive (AEC-Q200) grade
Part Number System
R53
3
I
3470
00
P0
M
Series
Rated Voltage
(VAC)
Lead Spacing
(mm)
Capacitance
Code (pF)
Packaging
Internal Use
Capacitance
Tolerance
See Ordering
Options Table
P0
P1
P2
P3
X2, Metallized
Polypropylene
3 = 310
I = 15.0
N = 22.5
R = 27.5
W = 37.5
The last three
digits represent
significant figures.
The first digit
specifies number
of zeros to be
added.
K = ±10%
M = ±20%
Built Into Tomorrow
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
1
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Ordering Options Table
Lead Spacing
Nominal
(mm)
15
22.5
Type of Leads and Packaging
Lead Length
(mm)
Lead and
Packaging
Code
Standard Lead and Packaging Options
Bulk (Bag) – Short Leads
Pizza Pack – Short Leads
Ammo Pack
Other Lead and Packaging Options
4 +2/-0
4 +2/-0
H0 = 18.5 ±0.5
00
BB
DQ1
Tape & Reel (Large Reel)
H0 = 18.5 ±0.5
CK
Tape & Reel (Standard Reel)
H0 = 18.5 ±0.5
GY1
Bulk (Bag)2 – Short Leads
2.7 +0.5/−0
JA
Bulk (Bag) – Short Leads
3.5 +0.5/−0
JB
Bulk (Bag) – Short Leads
4.0 +0.5/−0
JE
Bulk (Bag) – Short Leads
3.2 +0.3/−0.2
JH
Bulk (Bag) – Long Leads
18 ±1
JM
Bulk (Bag) – Long Leads
30 +5/−0
40
Bulk (Bag) – Long Leads
25 +2/−1
50
4 +2/−0
4 +2/-0
H0= 18.5 ±0.5
00
BB
CK1
Bulk (Tray) – Short Leads
2.7 +0.5/−0
JA
Bulk (Tray) – Short Leads
3.5 +0.5/−0
JB
Bulk (Tray) – Short Leads
4.0 +0.5/−0
JE
Bulk (Tray) – Short Leads
3.2 +0.3/−0.2
JH
Bulk (Tray) – Long Leads
18 ±1
JM
Bulk (Tray) – Long Leads
30 +5/−0
40
Bulk (Tray) – Long Leads
25 +2/−1
50
4 +2/-0
00
Pizza Pack – Short Leads
2.7 +0.5/−0
JA
Pizza Pack – Short Leads
3.5 +0.5/−0
JB
2
2
2
Standard Lead and Packaging Options
Bulk (Tray) – Short Leads
Pizza Pack – Short Leads
Tape & Reel (Large Reel)
Other Lead and Packaging Options
27.5
Standard Lead and Packaging Options
Pizza Pack – Short Leads
Other Lead and Packaging Options
37.5
1
2
Pizza Pack – Short Leads
4.0 +0.5/−0
JE
Pizza Pack – Short Leads
3.2 +0.3/−0.2
JH
Pizza Pack – Long Leads
18 ±1
JM
Pizza Pack – Long Leads
30 +5/−0
40
Pizza Pack – Long Leads
25 +2/−1
50
Not for all sizes, see "Packaging Quantities" table.
For lead spacing 22.5 case sizes ≥ 8.5*17*26.5 the parts are packed in a Pizza box 335*320*34 mm
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
2
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Dimensions – Millimeters
FRONT VIEW
SIDE VIEW
L
T
H
S
LL
F
S
T
H
L
F
Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
22.5
22.5
22.5
22.5
22.5
27.5
27.5
27.5
27.5
27.5
37.5
37.5
37.5
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
5.0
6.0
7.5
7.5
8.5
9.0
10.0
11.0
7.0
8.5
10.0
11.0
13.0
11.0
13.0
14.0
16.0
22.0
20.0
24.0
30.0
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
11.0
12.0
13.5
18.5
14.5
12.5
16.0
19.0
16.0
17.0
18.5
20.0
22.0
20.0
22.0
28.0
30.0
37.0
40.0
44.0
45.0
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.5
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
+0.3/−0.7
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
26.5
26.5
26.5
26.5
26.5
32.0
32.0
32.0
32.0
32.0
42.0
42.0
42.0
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.5
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
+0.5/−0.7
0.6
0.6
0.6
0.8
0.6
0.6
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.0
1.0
1.0
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
Note: See Ordering Options Table for lead length (LL/H0) options.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
3
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Performance Characteristics
Dielectric
Plates
Winding
Leads
Protection
Related Documents
Rated Voltage VR
Polypropylene film
Metal layer deposited by evaporation under vacuum
Non-inductive type
Tinned wire
Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94.
IEC 60384-14, EN 60384-14
310 VAC (50/60 Hz)
Recommended DC Voltage
≤ 630 VDC
Capacitance Range
0.1 –22 µF
Capacitance Values
E6 series (IEC 60063) measured at 1 kHz and +20 ±1°C
Capacitance Tolerance
Temperature Range
Climatic Category
±10%, ±20%
−40°C to +110°C
40/110/56 IEC 60068-1
Storage time: ≤ 24 months from the date marked on the label package
Average relative humidity per year ≤ 70%
Storage Conditions
RH ≤ 85% for 30 days randomly distributed throughout the year
Dew is absent
Temperature: −40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below)
Approvals
ENEC, UL, cUL, CQC
Dissipation Factor (tanδ) at 1 kHz
Test Voltage Between Terminals
C ≤ 0.1 µF
C > 0.1µF
0.3%
0.2%
The 100% screening factory test is carried out at 1,900 VDC.
The voltage level is selected to meet the requirements in applicable equipment standards.
All electrical characteristics are checked after the test. This test cannot be repeated, as there is a risk of
damaging the capacitor. KEMET is not liable in such cases for any failures.
Measured at +25°C ±5°C, according to IEC 60384–2
Insulation Resistance
Minimum Values Between Terminals
Voltage Charge
100 VDC
Voltage Charge Time
C ≤ 0.33 μF
C > 0.33 μF
1 minute
≥ 1 • 105 MΩ
( ≥ 5 • 105 MΩ )*
≥ 30,000 MΩ • µF
( ≥ 150,000 MΩ • µF )*
* Typical value
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
4
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Performance Characteristics cont.
Maximum Humidity in Storage Condition
100
25
80
20
70
60
∆Tlim (°C)
Relative Humidity (%)
90
Maximum Overtemperature ∆Tlim vs Th
50
40
30 Days
Annual Average
30
20
10
5
10
0
15
0
−40
−20
0
20
Temperature (°C)
40
60
80
40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Temperature Th(°C)
Maximum Irms vs. Th
120%
Maximum Irms
100%
80%
60%
40%
20%
0%
40
45
50
55
60
65
70 75 80 85
Temperature Th(°C)
90
95
100 105 110 115
Th is the maximum ambient temperature surrounding the capacitor or hottest contact point (e.g. tracks), whichever is higher, in the worst operation
conditions in °C.
Qualification
Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details
regarding test methods and conditions are referenced in document AEC-Q200, Stress Test Qualification for Passive
Components. For additional information regarding the Automotive Electronics Council and AEC-Q200, please visit the
website at www.aecouncil.com.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
5
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Impedance Graph
100
10
Z (Ohm)
1
470nF, p. 15
1.0 µF, p. 22.5
4.7µF, p. 27.5
0.1
0.01
15µF, p. 37.5
0.1
1
10
100
Frequency (MHz)
Maximum Voltage (Vrms) Versus Frequency (Sinusoidal Waveform/Th ≤ 80°C)
Lead Spacing 15 mm
Lead Spacing 22.5 mm
100
100
0.1
0.33
0.47
0.68
0.82
10
1
Voltage (Vrms)
1,000
Voltage (Vrms)
1,000
µF
µF
µF
µF
µF
1
0.1
1.0
Frequency (kHz)
10.0
0.47
1
1.5
2.2
10
100.0
µF
µF
µF
µF
0.1
1.0
100
1
0.1
Voltage (Vrms)
100
Voltage (Vrms)
1,000
2.2
3.3
4.7
6.8
µF
µF
µF
µF
1.0
Frequency (kHz)
10.0
10.0
100.0
Lead Spacing 37.5 mm
Lead Spacing 27.5 mm
1,000
10
Frequency (kHz)
100.0
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
10
1
10 µF
15 µF
22 µF
0.1
1.0
Frequency (kHz)
10.0
F3124_R53_X2_310_110C_MIN • 8/15/2023
100.0
6
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Maximum Current (Irms) Versus Frequency (Sinusoidal Waveform/Th ≤ 80°C)
Lead Spacing 15 mm
Lead Spacing 22.5 mm
10
1
1
0.1 µF
0.33 µF
0.47 µF
0.68 µF
0.82 µF
0.1
0.47 µF
1 µF
1.5 µF
2.2 µF
Current (Arms)
Current (Arms)
10
0.1
0.01
0.01
0.1
1.0
Frequency (kHz)
10.0
0.1
100.0
1.0
Frequency (kHz)
10.0
100.0
Lead Spacing 37.5 mm
Lead Spacing 27.5 mm
100
10
10
2.2
3.3
4.7
6.8
Current (Arms)
Current (Arms)
1
µF
µF
µF
µF
1
0.1
10 µF
15 µF
22 µF
0.1
0.01
0.01
0.1
1.0
Frequency (kHz)
10.0
100.0
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
0.1
1.0
Frequency (kHz)
10.0
F3124_R53_X2_310_110C_MIN • 8/15/2023
100.0
7
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Environmental Test Data
Test
IEC Publication
Procedure
Endurance
IEC 60384-14
1.25 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1
second, 1,000 hours at upper rated temperature
Endurance
IEC 60384-14
1.25 x 630 VDC, 1,000 hours at upper rated temperature
Vibration
MIL-STD-202 Method 204
5 G for 20 minutes, 12 cycles each of 3 orientations. Use 8" X 5" PCB,
0.031" thick. 7 secure points on one 8" side and 2 secure points at
corners of opposite sides. Parts mounted within 2" from any secure
point. Test from 10 – 2,000 Hz.
Mechanical Shock
MIL-STD-202 Method 213
Figure 1 of Method 213. Condition C
Temperature Cycling
JESD22-Method JA-104
Active Flammability
IEC 60384-14
VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds)
Passive Flammability
IEC 60384-14
IEC 60384–1, IEC 60695–11–5 Needle flame test
1,000 cycles (−40°C to 110°C) Note: Measurement at 24 ±4 hours
after test conclusion. 30 minute maximum dwell time at each
temperature extreme. 1 minute maximum transition time.
According to Grade IIIB
85°C/85% RH and 310 VAC, 1,000 hours
Capacitance change (∆C/C): ≤ 10%
Dissipation factor change (∆tan δ): ≤ 24 * 10−3 (at 10 kHz) for C ≤ 1 µF
Dissipation factor change (∆tan δ): ≤ 15 * 10−3 (at 1 kHz) for C > 1 µF
Insulation resistance Rins or time constant τ = CR
Rins: ≥ 50% of initial limit
According to Grade IIIB
85°C/85% RH and 560 VDC, 1,000 hours
Capacitance change (∆C/C): ≤ 10%
Dissipation factor change (∆tan δ): ≤ 24 * 10−3 (at 10 kHz) for C ≤ 1 µF
Dissipation factor change (∆tan δ): ≤ 15 * 10−3 (at 1 kHz) for C > 1 µF
Insulation resistance Rins or time constant τ = CR
Rins: ≥ 50% of initial limit
Biased Humidity
Approvals
Certification Body
Mark
Specification
File Number
IMQ S-p.A.
EN/IEC 60384–14
CA08.00232
UL
UL 60384–14 and
CAN/CSA E60384–14
(310 VAC)
E97797
IEC 60384–14
CQC20001267604
CQC20001267618
CQC20001267599
CQC20001267617
CQC20001267616
CQC
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
8
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Environmental Compliance
All KEMET EMI capacitors are RoHS compliant.
LH
Low Halogen
Table 1 – Ratings & Part Number Reference
Dimensions in mm
Capacitance
Value (µF)
T
H
0.10
0.15
0.22
0.33
0.33
0.47
0.47
0.47
0.56
0.68
0.68
0.82
0.47
0.56
0.68
0.82
1.0
1.0
1.2
1.5
1.5
1.8
1.8
2.2
1.5
1.8
2.2
2.7
3.3
3.9
4.7
4.7
5.6
6.8
8.2
10.0
12.0
15.0
18.0
20.0
22.0
5.0
6.0
6.0
7.5
9.0
8.5
9.0
7.5
10.0
10.0
11.0
11.0
7.0
7.0
7.0
8.5
8.5
10.0
10.0
10.0
11.0
11.0
13.0
13.0
11.0
11.0
13.0
14.0
14.0
14.0
14.0
16.0
16.0
22.0
22.0
20.0
24.0
24.0
30.0
30.0
30.0
11.0
12.0
12.0
13.5
12.5
14.5
12.5
18.5
16.0
16.0
19.0
19.0
16.0
16.0
16.0
17.0
17.0
18.5
18.5
18.5
20.0
20.0
22.0
22.0
20.0
20.0
22.0
28.0
28.0
28.0
28.0
30.0
30.0
37.0
37.0
40.0
44.0
44.0
45.0
45.0
45.0
Capacitance Value (µF)
B (mm)
H (mm)
L
Lead Spacing
(S)
dV/dt
(V/µs)
KEMET
Part Number
Legacy Part
Number
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
26.5
26.5
26.5
26.5
26.5
26.5
26.5
26.5
26.5
26.5
26.5
26.5
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
42.0
42.0
42.0
42.0
42.0
42.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
27.5
27.5
27.5
27.5
27.5
27.5
27.5
27.5
27.5
27.5
27.5
37.5
37.5
37.5
37.5
37.5
37.5
400
400
400
400
400
400
400
400
400
400
400
400
200
200
200
200
200
200
200
200
200
200
200
200
150
150
150
150
150
150
150
150
150
150
150
100
100
100
100
100
100
533I3100(1)P0(2)
533I3150(1)P0(2)
533I3220(1)P0(2)
533I3330(1)P0(2)
533I3330(1)P1(2)
533I3470(1)P0(2)
533I3470(1)P1M
533I3470(1)P3(2)
533I3560(1)P0(2)
533I3680(1)P1M
533I3680(1)P0(2)
533I3820(1)P0M
533N3470(1)P0(2)
533N3560(1)P0(2)
533N3680(1)P0(2)
533N3820(1)P0(2)
533N4100(1)P1M
533N4100(1)P0(2)
533N4120(1)P0(2)
533N4150(1)P1M
533N4150(1)P0(2)
533N4180(1)P1M
533N4180(1)P0(2)
533N4220(1)P0M
533R4150(1)P0(2)
533R4180(1)P0(2)
533R4220(1)P0(2)
533R4270(1)P0(2)
533R4330(1)P0(2)
533R4390(1)P0(2)
533R4470(1)P1M
533R4470(1)P2(2)
533R4560(1)P0M
533R4680(1)P0(2)
533R4820(1)P0(2)
533W5100(1)P0(2)
533W5120(1)P0(2)
533W5150(1)P0(2)
533W5180(1)P0(2)
533W5200(1)P0(2)
533W5220(1)P0(2)
R533I3100(1)P0(2)
R533I3150(1)P0(2)
R533I3220(1)P0(2)
R533I3330(1)P0(2)
R533I3330(1)P1(2)
R533I3470(1)P0(2)
R533I3470(1)P1M
R533I3470(1)P3(2)
R533I3560(1)P0(2)
R533I3680(1)P1M
R533I3680(1)P0(2)
R533I3820(1)P0M
R533N3470(1)P0(2)
R533N3560(1)P0(2)
R533N3680(1)P0(2)
R533N3820(1)P0(2)
R533N4100(1)P1M
R533N4100(1)P0(2)
R533N4120(1)P0(2)
R533N4150(1)P1M
R533N4150(1)P0(2)
R533N4180(1)P1M
R533N4180(1)P0(2)
R533N4220(1)P0M
R533R4150(1)P0(2)
R533R4180(1)P0(2)
R533R4220(1)P0(2)
R533R4270(1)P0(2)
R533R4330(1)P0(2)
R533R4390(1)P0(2)
R533R4470(1)P1M
R533R4470(1)P2(2)
R533R4560(1)P0M
R533R4680(1)P0(2)
R533R4820(1)P0(2)
R533W5100(1)P0(2)
R533W5120(1)P0(2)
R533W5150(1)P0(2)
R533W5180(1)P0(2)
R533W5200(1)P0(2)
R533W5220(1)P0(2)
L (mm)
Lead
Spacing (p)
dV/dt (V/µs)
New KEMET
Part Number
Legacy
Part Number
(1) Insert lead and packaging code. See Ordering Options Table for available options.
(2) M = ±20%, K = ±10%
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
9
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Soldering Process
The implementation of the RoHS directive has resulted in the selection of SnAuCu (SAC) alloys or SnCu alloys as primary
solder material. This has increased the liquidus temperature from 183°C for SnPb eutectic alloys to 217 – 221°C for the new
alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher preheat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene
is 160 – 170°C). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead
spacing of 5 – 15 mm). Great care must be taken during soldering. The recommended solder profiles from KEMET should be
used. Consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves
as a solid guideline for successful soldering. See Figure 1.
Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess
of the above-recommended limits may result to degradation of or permanent damage to the capacitors.
Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components.
Insert through-hole parts after curing surface mount parts. Consult KEMET to discuss the actual temperature profile in
the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles
is recommended. Allow time for the capacitor surface temperature to return to normal temperature before performing the
second soldering cycle.
Wave Soldering Recommendations
Manual Soldering Recommendations
Following is the recommendation for manual
soldering with a soldering iron.
300
Second Wave
First Wave
Recommended Soldering Temperature
200
Temperature (°C)
400
350
Soldering Iron Bit Temperature (°C)
2+3 seconds max
260°C
250
300
250
∆ T < 150°C
Cooling
Preheating
150
ca. 2°C/second
ca. 3.5°C/second typical
ca. 5°C/second
Tpreheat
100
Typical
200
50
150
100
0
50
0
40
80
120
160
200
240
Time (seconds)
0
0
1
2
3
4
5
6
7
8
Soldering Time (seconds)
The soldering iron tip temperature should
be set at 350°C (+10°C maximum), with the
soldering duration not to exceed more than
3 seconds.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
10
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Soldering Process cont.
Wave Soldering Recommendations cont.
1. The table indicates the maximum set-up temperature of the soldering process.
Dielectric
Film Material
Maximum
Preheat
Temperature
Maximum
Peak Soldering
Temperature
Capacitor Capacitor Capacitor Capacitor
Pitch
Pitch
Pitch
Pitch
≥ 10 mm > 15 mm ≤ 15 mm > 15 mm
Polyester
130°C
130°C
270°C
270°C
Polypropylene
110°C
130°C
260°C
270°C
Paper
130°C
140°C
270°C
270°C
Polyphenylene
Sulphide
150°C
160°C
270°C
270°C
2. The maximum temperature measured inside the capacitor: set the temperature so that the maximum temperature inside
the element is below the limit.
Dielectric Film Material
Maximum Temperature
Measured Inside the Element
Polyester
160°C
Polypropylene
110°C
Paper
160°C
Polyphenylene Sulphide
160°C
Temperature monitored inside the capacitor.
Selective Soldering Recommendations
Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole
components to be soldered is preheated and transported over the solder bath as it is in normal flow soldering, without
touching the solder. When the board is over the bath, it is stopped. Pre-designed solder pots are lifted from the bath with
molten solder, only at the places of the selected components, and pressed against the lower surface of the board to solder
the components.
The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document.
However, instead of two baths, there is only one with a time from 3 – 10 seconds. In selective soldering, the risk of
overheating is greater than in double wave flow soldering, and great care must be taken so that the parts do not overheat.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
11
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Mounting
Resistance to Vibration and Mechanical Shock
AEC-Q200 Rev. E, Mechanical Stress Tests:
Figure 1 of Method 213
Mechanical Shock
MIL-SDT-202 Method 213
Vibration
MIL-SDT-202 Method 204
• THT: Condition C
• SMD: Condition C
• Tested per the Supplier’s recommended mounting method
• 5 g for 20 minutes, 12 cycles each of 3 orientations
• Tested per the Supplier’s recommended mounting method
• Verification of transfer load: during setup, verify that with the
selected PCB design (size, thickness and secure points), or an
alternative mount, that the transferred load onto the component
corresponds to the requested load. This verification can be achieved
using a laser vibrometer or other adequate measuring device
• Test from 10 Hz – 2,000 Hz.
The capacitors are designed for PCB mounting. The stand-off pipes must be in good contact with the printed circuit board.
The capacitor body has to be properly fixed (e.g. clamped or glued).
Construction
Molded Plastic
Case
Single-sided Metallized
Polypropylene Film
(First Layer)
Detailed Cross Section
Molded Plastic Self-Extinguishing
Case
Resin
Single-sided Metallized
Polypropylene Film
(Second Layer)
Margin
Metal Contact
Layer
Metal Contact
Layer
Margin
FILM WINDING SCHEME OPTIONS
Leads
Single-sided Metallized Polypropylene Film
Double-sided Metallized Polyester Film
Winding Scheme
Single-sided
Metallized
Polypropylene
Film
1 Section
Single-sided
Metallized
Polypropylene
Film
2 Sections
2 Sect
1 Section
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
Single-sided
Metallized
Polypropylene
Double-sided
Metallized
Polypropylene Polyester Carrier
Film Dielectric
Film
Double-sided
Metallized
Polyester
Carrier
Film
Single-sided
Metallized
F3124_R53_X2_310_110C_MIN • 8/15/2023
Double-sided
Metallized
Polypropylene
Film Dielectric
12
Double-sided
Metallized
Polyester Carrier
Film
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Marking
Lead Spacing 15 mm, 22.5 mm, and 27.5 mm
FRONT
TOP
Approval
Marks
Capacitance Tolerance
Series,
Safety Class,
Self Healing
Manufacturer’s
Logo
Capacitance,
Rated Voltage
Date Code
IEC Climatic
Category
Passive Flammability
Category
B for volume ≥ 1750 mm3
C for volume < 1750 mm3
Manufacturing
Plant
NOTE: Hot imprinting with or without
color or ink jet or laser marking
Lead Spacing 27.5 mm (alternatives*) and 37.5 mm
FRONT
TOP
Series
Safety
Class
Manufacturer’s
Logo
Approval
Marks
Self
Healing
Capacitance,
Capacitance
Tolerance,
Rated Voltage
IEC Climatic
Category
Passive Flammability
Category
B for volume ≥ 1750 mm3
C for volume < 1750 mm3
Date Code
Manufacturing
Plant
*Differences are caused by technology
(clichee, laser, or ink) and production line.
Slight change in the layout can be possible but this does not affect the content of the information of the current marking.
This change will be achieved without impact to product form, fit or function, as the products are equivalent with respect to physical, mechanical, quality
and reliability characteristics.
Manufacturing Date Code (IEC 60062)
Year
Code
Year
Code
Year
Code
Month
Code
Month
Code
2020
2021
2022
2023
2024
2025
2026
M
N
P
R
S
T
U
2027
2028
2029
2030
2031
2032
2033
V
W
X
A
B
C
D
2034
2035
2036
2037
2038
2039
2040
E
F
G
H
K
L
M
January
February
March
April
May
June
1
2
3
4
5
6
July
August
September
October
November
December
7
8
9
O
N
D
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
13
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Packaging Quantities
Lead
Spacing
(mm)
Thickness
(mm)
Height
(mm)
Length
(mm)
Lead and Packaging Code:
Bulk
Short
Leads
Bulk
Long Leads
Standard
Reel
ø 355 mm
Large
Reel
ø 500 mm
Ammo
Taped
Pizza
00 - JA - JB
JE - JH
JM
40 – 50
GY
CK
DQ
BB
15
5
6
7.5
7.5
8.5
9
10
11
11
12
13.5
18.5
14.5
12.5
16
19
18
18
18
18
18
18
18
18
2,000
1,750
1,000
900
1,000
1,000
750
450
1,250
1,000
800
650
650
700
550
400
1,000
900
700
500
500
520
500
350
600
500
350
300
270
270
-
1,250
1,000
800
800
700
650
600
500
800
680
500
500
440
410
380
340
1,122
935
748
748
663
612
561
510
22.5
7
8.5
10
11
13
16
17
18.5
20
22
26.5
26.5
26.5
26.5
26.5
700
468
396
360
300
450
350
350
200
150
500
300
300
250
200
-
550
450
350
350
300
380
280
235
217
-
564
468
396
360
300
27.5
11
13
14
16
22
20
22
28
30
37
32
32
32
32
32
560
480
352
288
168
336
288
176
144
112
336
288
176
144
112
-
350
300
-
-
300
250
230
200
150
37.5
20
24
30
40
44
45
42
42
42
58
44
36
58
44
36
58
44
36
-
-
-
-
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
14
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Lead Taping & Packaging (IEC 60286–2)
Figure 1 – Lead Spacing 15 mm
P
Figure 2 – Lead Spacing 22.5 & 27.5 mm
∆h
P2
W2
H0
W0
P
∆h
A
Ød
W1
B
W
t
F
P1
P0
D0
P1
A−B
P2
t
Taping Specification
Description
Dimensions (mm)
Symbol
15.0
Lead Space
22.5
27.5
Tolerance
Lead wire diameter
d
0.6 – 0.8
0.8
0.8
±0.05
Taping lead space
P
25.4
38.1
38.1
±1
Feed hole lead space *
P0
12.7
12.7
12.7
±0.2 **
Centering of the lead
wire
P1
5.2
7.8
5.3
±0.7
Centering of the body
P2
12.7
19.05
19.05
±1.3
F
15.0
22.5
27.5
+0.6/−0.1
Component alignment
Lead spacing ***
∆h
0
0
0
±2
Component deviation
∆p
0
0
0
±1
Height of component
from tape center
H0 ****
18.5
18.5
18.5
±0.5
Carrier tape width
W
18
18
18
+1/−0.5
Hold down tape width
W0
10
10
10
Minimum
Hole position
W1
9
9
9
±0.5
Hold down tape position
W2
3
3
3
Maximum
Feed hole diameter
D0
4
4
4
±0.2
Total Tape thickness
t
0.7
0.7
0.7
±0.2
* Available also 15 mm.
** Maximum 1 mm on 20 lead spacing.
*** 15 mm and 10 mm taped to 7.5 mm (crimped leads) available upon request.
**** H0 = 16.5 mm is available upon request.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
15
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
Lead Taping & Packaging (IEC 60286–2) cont.
Ammo Specifications
Dimensions (mm)
H
W
T
360
340
59
H
T
W
Reel Specifications
Reel Size
Standard
Large
Dimensions (mm)
D
H
W
355
500
30
25
55 Maximum
D
H
W
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
16
Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions
R53 (Miniature), THB Grade IIIB, Class X2, 310 VAC, 110°C (Automotive Grade)
KEMET Electronics Corporation Sales Offices
For a complete list of our global sales offi ces, please visit www.kemet.com/sales.
Disclaimer
YAGEO Corporation and its affi liates do not recommend the use of commercial or automotive grade products for high reliability applications or manned space fl ight.
All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for
checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given
herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such
applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use.
The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any
technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes
no obligation or liability for the advice given or results obtained.
Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component
failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards
(such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury
or property damage.
Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicated or that other
measures may not be required.
Additional information about production site flexibility can be found
KEMET is a registered trademark of KEMET Electronics Corporation.
© KEMET Electronics Corporation • One East Broward Boulevard
Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com
F3124_R53_X2_310_110C_MIN • 8/15/2023
17
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