R53BW456050S0M

Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Overview Applications The R53B series is constructed of metallized polypropylene film encapsulated with self-extinguishing resin in a box of material that meets the requirements of UL 94 V–0. The R53B series is ideal for harsh environmental conditions and meets the demanding Automotive Electronics Council's AEC–Q200 qualification requirements. For worldwide use in electromagnetic interference (EMI) suppression in across-the-line applications that require X2 safety classification. Intended for use in situations in which capacitor failure would not result in exposure to electric shock. Typical applications include connection in series with the mains, capacitive power supplies and energy meters, with special emphasis in automotive applications for severe ambient conditions such as On Board Chargers. Benefits • Approvals: ENEC, UL, cUL, CQC • X2 CLASS (IEC 60384-14) • THB Grade IIIB: 85°C, 85% RH, 1,000 hours at 350 VAC/800 VDC acc. to IEC 60384-14 • Low Halogen Content according to JS709C • Rated AC voltage: 350 VAC 50/60 Hz • Rated DC Voltage: 800 VDC • Recommended DC Voltage ≤ 1000 VDC • Capacitance range: 0.068 – 20 µF • Lead spacing: 15.0 – 52.5 mm • Capacitance tolerance: ±20%, ±10% • Climatic category 40/110/56, IEC 60068-1 • Tape & Reel in accordance with IEC 60286-2 • RoHS compliant and lead-free terminations • Operating temperature range of −40°C to +125°C • 100% screening factory test at 1,900 VDC • Self healing properties" • Automotive (AEC-Q200) grade • Parallel and Series construction available Part Number System R53 B I 3100 00 0 0 M C-Spec Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Packaging Internal Use Internal Use Capacitance Tolerance (Optional) X2, Metallized Polypropylene B = 350 I = 15.0 N = 22.5 R = 27.5 W = 37.5 Y = 52.5 The last three digits represent significant figures. The first digit specifies number of zeros to be added. See Ordering Options Table 0 = Internal Parallel Construction S = Internal Series Construction 0 = Internal Use K = ±10% M = ±20% Blank = Standard V103 = 4 pins, S = 37.5 mm, S1 =10.2 mm V104 = 4 pins, S = 37.5 mm, S1 =20.3 mm Built Into Tomorrow © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 1 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Ordering Options Table Lead Spacing Nominal (mm) 15 22.5 1 2 Type of Leads and Packaging Standard Lead and Packaging Options Bulk (Bag) – Short Leads Pizza Pack – Short Leads Ammo Pack Other Lead and Packaging Options Tape & Reel (Large Reel) Tape & Reel (Standard Reel) Bulk (Bag)2– Short Leads Bulk (Bag)2– Short Leads Bulk (Bag)2– Short Leads Bulk (Bag)2– Short Leads Bulk (Bag) – Long Leads Bulk (Bag) – Long Leads Bulk (Bag) – Long Leads Lead Length (mm) Lead and Packaging Code 4 +2/−0 4 +2/−0 H0 = 18.5 ±0.5 00 BB DQ1 H0 = 18.5 ±0.5 H0 = 18.5 ±0.5 2.7 +0.5/−0 3.5 +0.5/−0 4.0 +0.5/−0 3.2 +0.3/−0.2 18 ±1 30 +5/−0 25 +2/−1 CK GY1 JA JB JE JH JM 40 50 4 +2/−0 4 +2/−0 H0= 18.5 ±0.5 00 BB CK1 2.7 +0.5/−0 3.5 +0.5/−0 4.0 +0.5/−0 3.2 +0.3/−0.2 18 ±1 30 +5/−0 25 +2/−1 JA JB JE JH JM 40 50 27.5 Standard Lead and Packaging Options Bulk (Tray) – Short Leads Pizza Pack – Short Leads Tape & Reel (Large Reel) Other Lead and Packaging Options Bulk (Tray) – Short Leads Bulk (Tray) – Short Leads Bulk (Tray) – Short Leads Bulk (Tray) – Short Leads Bulk (Tray) – Long Leads Bulk (Tray) – Long Leads Bulk (Tray) – Long Leads 4 +2/−0 00 37.5 Standard Lead and Packaging Options Pizza Pack – Short Leads Other Lead and Packaging Options Pizza Pack – Short Leads Pizza Pack – Short Leads Pizza Pack – Short Leads Pizza Pack – Short Leads Pizza Pack – Long Leads Pizza Pack – Long Leads Pizza Pack – Long Leads 2.7 +0.5/−0 3.5 +0.5/−0 4.0 +0.5/−0 3.2 +0.3/−0.2 18 ±1 30 +5/−0 25 +2/−1 JA JB JE JH JM 40 50 52.5 Standard Lead and Packaging Options Pizza Pack – Short Leads 4 +2/−0 00 Not for all sizes, see "Packaging Quantities" table. For lead spacing 22.5 case sizes ≥8.5*17*26.5 the parts are packed in a Pizza box 335*320*34 mm © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 2 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Dimensions – Millimeters FRONT VIEW SIDE VIEW L T T H S 0.5 LL F 0.5 S1 p p p1 4-pin S 2-pin S1 T H L F Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 15.0 15.0 15.0 15.0 15.0 15.0 22.5 22.5 22.5 22.5 22.5 22.5 27.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 52.5 52.5 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 10.2(1) 10.2(1) 20.3(2) 20.3(3) 20.3(3) ±0.4 ±0.4 ±0.4 ±0.4 ±0.4 5.0 6.0 7.5 8.5 10.0 11.0 6.0 7.0 8.5 10.0 11.0 13.0 11.0 13.0 13.0 14.0 16.0 22.0 20.0 24.0 30.0 30.0 35.0 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +1.2/−1.2 +1.2/−1.2 11.0 12.0 13.5 14.5 16.0 19.0 15.0 16.0 17.0 18.5 20.0 22.0 20.0 22.0 25.0 28.0 30.0 37.0 40.0 44.0 45.0 45.0 50.0 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.5 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +0.3/−0.7 +1.2/−1.2 +1.2/−1.2 18.0 18.0 18.0 18.0 18.0 18.0 26.5 26.5 26.5 26.5 26.5 26.5 32.0 32.0 32.0 32.0 32.0 32.0 42.0 42.0 42.0 57.5 57.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.5 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +0.5/−0.7 +1.2/−1.2 +1.2/−1.2 0.6 0.6 0.6 0.6 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 Note: See Ordering Options Table for lead length (LL/H0) options. (1) Standard = 2 pins, C-Spec V103 = 4 pins (2) Standard = 2 pins, C-Spec V104 = 4 pins (3) Standard = 4 pins, S1 = 20.3mm © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 3 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Performance Characteristics Dielectric Plates Winding Leads Protection Related Documents Rated Voltage VR Maximum Operational DC Voltage Polypropylene film Metal layer deposited by evaporation under vacuum Non-inductive type Tinned wire Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94. IEC 60384-14, EN 60384-14 350 VAC (50/60 Hz) / 800 VDC ≤ 1,000 VDC in parallel construction (1,000 h) Capacitance Range 0.068 –20 µF Capacitance Values E6 series (IEC 60063) measured at 1 kHz and +20 ±1°C Capacitance Tolerance Temperature Range Climatic Category Reliablity at AC Voltage Reliablity at DC Voltage VR ±10%, ±20% −40°C to 125°C in parallel construction 40/110/56 IEC 60068-1 Construction Temperature(°C) Voltage (Vac) Lifetime (khrs) [DeltaC = −20%) 2-Series 85 250 220 2-Series 85 305 220 2-Series 85 330 175 2-Series 85 350 135 Parallel 85 250 150 Parallel 85 305 150 Parallel 85 330 115 Parallel 85 350 70 Operation life 100,000 hours at 85°C , 1,000 hours at 125°C in parallel construction © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 4 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Performance Characteristics cont. Storage time: ≤ 24 months from the date marked on the label package Average relative humidity per year ≤ 70% Storage Conditions RH ≤ 85% for 30 days randomly distributed throughout the year Dew is absent Temperature: −40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below) Approvals ENEC, UL, cUL, CQC Dissipation Factor (tanδ) at 1 kHz AT 25°C ±5°C C ≤ 0.47 µF C > 0.47 µF 0.5% 0.3% The 100% screening factory test is carried out at 1,900 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. This test cannot be repeated, as there is a risk of damaging the capacitor. KEMET is not liable in such cases for any failures. Test Voltage Between Terminals Measured at +25°C ±5°C, according to IEC 60384–2 Minimum Values Between Terminals Insulation Resistance Voltage Charge 100 VDC Voltage Charge Time 1 minute Maximum Humidity in Storage Condition 100 25 80 C > 0.33 μF ≥ 10,000 MΩ • µF Maximum Overtemperature ∆Tlim vs TAMB 20 70 ∆Tlim AA(°C) 60 50 40 30 Days Annual Average 30 20 10 5 10 0 15 0 −40 −20 0 20 Temperature (°C) 40 60 80 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 Relative Humidity (%) 90 C ≤ 0.33 μF ≥ 30,000 MΩ TAMB (°C) Maximum Irms vs. TAMB 120% Maximum Irms 100% 80% 60% 40% 135 130 125 120 115 105 110 95 100 TAMB (°C) 90 85 80 75 70 65 60 55 50 45 35 40 30 0% 25 20% TAMB is the maximum ambient temperature surrounding the capacitor or hottest contact point (e.g. tracks), whichever is higher, in the worst operation conditions in °C. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 5 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Qualification Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test methods and conditions are referenced in document AEC-Q200, Stress Test Qualification for Passive Components. For additional information regarding the Automotive Electronics Council and AEC-Q200, please visit the website at www.aecouncil.com. Impedance Graph 100 10 |Z| (Ω) 1 68 nF - p 15 1.0µF - p 22.5 3.3 µF - p 27.5 0.1 6.8µF - p 37.5 20 µF - p 52.5 0.01 0.001 0.01 0.1 1 Frequency (MHz) 10 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com 100 F3131_R53B_X2_350 • 4/13/2022 6 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Maximum Voltage (Vrms) Versus Frequency (Sinusoidal Waveform/Th ≤ 85°C) Lead Spacing 15 mm Lead Spacing 22.5 mm 100 100 Voltage (Vrms) 1,000 Voltage (Vrms) 1,000 10 1 0.1 µF 0.22 µF 0.47 µF 0.1 1.0 Frequency (kHz) 10 0.22 µF 0.47 µF 1 µF 10.0 1 100.0 0.1 1.0 Lead Spacing 27.5 mm 100 Voltage (Vrms) 100 Voltage (Vrms) 1,000 10 1 0.1 1.0 4.7 5.6 8.2 10 10.0 100.0 10 µF µF µF µF Frequency (kHz) 10.0 Lead Spacing 37.5 mm 1,000 1 1.5 2.2 3.9 Frequency (kHz) 100.0 1 0.1 µF µF µF µF 1.0 Frequency (kHz) 10.0 100.0 Lead Spacing 52.5 mm 1,000 Voltage (Vrms) 100 10 15 20 1 0.1 µF µF 1.0 Frequency (kHz) 10.0 100.0 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 7 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Maximum Current (Irms) Versus Frequency (Sinusoidal Waveform/Th ≤ 85°C) Lead Spacing 15 mm Lead Spacing 22.5 mm 1 1 Current (Arms) 10 Current (Arms) 10 0.1 µF 0.22 µF 0.47 µF 0.1 0.01 0.1 1.0 Frequency (kHz) 0.22 µF 0.47 µF 1 µF 0.1 10.0 100.0 0.01 0.1 1.0 Lead Spacing 27.5 mm 100.0 10 1 1.5 2.2 3.9 1 0.1 1.0 Frequency (kHz) 10.0 µF µF µF µF Current (Arms) Current (Arms) 10.0 Lead Spacing 37.5 mm 10 0.1 Frequency (kHz) 100.0 1 0.1 4.7 5.6 8.2 10 0.1 1.0 Frequency (kHz) µF µF µF µF 10.0 100.0 Lead Spacing 52.5 mm 100 Current (Arms) 10 1 15 20 0.1 0.1 1.0 Frequency (kHz) µF µF 10.0 100.0 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 8 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Environmental Test Data Test IEC Publication Procedure Endurance IEC 60384-14 1.25 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1 second, 1,000 hours at rated temperature (110°C) Endurance IEC 60384-14 1.25 x VRDC, 1,000 hours at rated temperature (110°C) Vibration MIL-STD-202 Method 204 5 G for 20 minutes, 12 cycles each of 3 orientations. Use 8" X 5" PCB, 0.031" thick. 7 secure points on one 8" side and 2 secure points at corners of opposite sides. Parts mounted within 2" from any secure point. Test from 10 – 2,000 Hz. Mechanical Shock MIL-STD-202 Method 213 Figure 1 of Method 213. Condition C Temperature Cycling JESD22-Method JA-104 Active Flammability IEC 60384-14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Passive Flammability IEC 60384-14 IEC 60384–1, IEC 60695–11–5 Needle flame test 1,000 cycles (−40°C to 110°C) Note: Measurement at 24 ±4 hours after test conclusion. 30 minute maximum dwell time at each temperature extreme. 1 minute maximum transition time. According to Grade IIIB (Certification pending) For Parallel and Series construction 85°C/85% RH and 350 VAC, 1,000 hours Capacitance change (∆C/C): ≤ 10% Dissipation factor change (∆tan δ): ≤ 150 * 10−4 (at 1 kHz for Cap > 1 µF) Dissipation factor change (∆tan δ): ≤ 240 * 10−4 (at 10 kHz) for Cap ≤ 1 µF IR ≥ 50% of initial limit or minimum 200 MΩ According to Grade IIIB (Certification pending) For Parallel construction only 85°C/85% RH and 800 VDC, 1,000 hours Capacitance change (∆C/C): ≤ 10% Dissipation factor change (∆tan δ): ≤ 150 * 10−4 (at 1 kHz for Cap > 1 µF) Dissipation factor change (∆tan δ): ≤ 240 * 10−4 (at 10 kHz) for Cap ≤ 1 µF IR ≥ 50% of initial limit or minimum 200 MΩ Biased Humidity Approvals Certification Body Mark Specification File Number IMQ S-p.A. EN/IEC 60384–14 CA08.00236 UL UL 60384–14 and CAN/CSA E60384–14 (350 VAC) E97797 CQC IEC 60384–14 Pending © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 9 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Environmental Compliance All KEMET EMI capacitors are RoHS compliant. LH Low Halogen Table 1 – Ratings & Part Number Reference Dimensions in mm Capacitance Value (µF) T H 0.068 0.1 0.15 0.22 0.33 0.39 0.47 0.22 0.33 0.47 0.56 0.68 1 0.82 1 1.2 1.5 1.8 2.2 3.3 3.9 4.7 5.6 6.8 8.2 10 15 18 20 5.0 6.0 7.5 8.5 10.0 11.0 11.0 6.0 7.0 8.5 10.0 11.0 13.0 11.0 13.0 13.0 13.0 14.0 16.0 22.0 22.0 20.0 20.0 24.0 24.0 30.0 30.0 35.0 35.0 11.0 12.0 13.5 14.5 16.0 19.0 19.0 15.0 16.0 17.0 18.5 20.0 22.0 20.0 22.0 22.0 25.0 28.0 30.0 37.0 37.0 40.0 40.0 44.0 44.0 45.0 45.0 50.0 50.0 Capacitance Value (µF) T (mm) H (mm) L Lead Spacing (S) dV/dt (V/µs) KEMET Part Number Legacy Part Number 18.0 18.0 18.0 18.0 18.0 18.0 18.0 26.5 26.5 26.5 26.5 26.5 26.5 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 42.0 42.0 42.0 42.0 42.0 57.5 57.5 57.5 15 15 15 15 15 15 15 22.5 22.5 22.5 22.5 22.5 22.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 37.5 37.5 37.5 37.5 37.5 52.5 52.5 52.5 400 400 400 400 400 400 400 200 200 200 200 200 200 150 150 150 150 150 150 150 150 100 100 100 100 100 50 50 50 53BI2680(1)00(2) 53BI3100(1)00(2) 53BI3150(1)00(2) 53BI3220(1)00(2) 53BI3330(1)00(2) 53BI3390(1)00(2) 53BI3470(1)00(2) 53BN3220(1)00(2) 53BN3330(1)00(2) 53BN3470(1)00(2) 53BN3560(1)00(2) 53BN3680(1)00(2) 53BN4100(1)00(2) 53BR3820(1)00(2) 53BR4100(1)00(2) 53BR4120(1)00(2) 53BR4150(1)00(2) 53BR4180(1)00(2) 53BR4220(1)00(2) 53BR4330(1)00(2) 53BR4390(1)00(2) 53BW4470(1)00(2) 53BW4560(1)00(2) 53BW4680(1)00(2) 53BW4820(1)00(2) 53BW5100(1)00(2) 53BY5150(1)00(2) 53BY5180(1)00(2) 53BY5200(1)00(2) R53BI2680(1)00(2) R53BI3100(1)00(2) R53BI3150(1)00(2) R53BI3220(1)00(2) R53BI3330(1)00(2) R53BI3390(1)00(2) R53BI3470(1)00(2) R53BN3220(1)00(2) R53BN3330(1)00(2) R53BN3470(1)00(2) R53BN3560(1)00(2) R53BN3680(1)00(2) R53BN4100(1)00(2) R53BR3820(1)00(2) R53BR4100(1)00(2) R53BR4120(1)00(2) R53BR4150(1)00(2) R53BR4180(1)00(2) R53BR4220(1)00(2) R53BR4330(1)00(2) R53BR4390(1)00(2) R53BW4470(1)00(2) R53BW4560(1)00(2) R53BW4680(1)00(2) R53BW4820(1)00(2) R53BW5100(1)00(2) R53BY5150(1)00(2) R53BY5180(1)00(2) R53BY5200(1)00(2) L (mm) Lead Spacing (S) dV/dt (V/µs) KEMET Part Number Legacy Part Number (1) Insert lead and packaging code. See Ordering Options Table for available options. (2) M = ±20%, K = ±10% © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 10 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAuCu (SAC) alloys or SnCu alloys as primary solder material. This has increased the liquidus temperature from 183°C for SnPb eutectic alloys to 217 – 221°C for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher preheat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170°C). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 – 15 mm). Great care must be taken during soldering. The recommended solder profiles from KEMET should be used. Consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. See Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above-recommended limits may result to degradation of or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert through-hole parts after curing surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Allow time for the capacitor surface temperature to return to normal temperature before performing the second soldering cycle. Wave Soldering Recommendations Manual Soldering Recommendations Following is the recommendation for manual soldering with a soldering iron. 300 Second Wave First Wave Recommended Soldering Temperature 200 Temperature (°C) 400 350 Soldering Iron Bit Temperature (°C) 2+3 seconds max 260°C 250 300 250 ∆ T < 150°C Cooling Preheating 150 ca. 2°C/second ca. 3.5°C/second typical ca. 5°C/second Tpreheat 100 Typical 200 50 150 100 0 50 0 40 80 120 160 200 240 Time (seconds) 0 0 1 2 3 4 5 6 7 8 Soldering Time (seconds) The soldering iron tip temperature should be set at 350°C (+10°C maximum), with the soldering duration not to exceed more than 3 seconds. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 11 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Soldering Process cont. Wave Soldering Recommendations cont. 1. The table indicates the maximum set-up temperature of the soldering process. Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch ≤ 15 mm > 15 mm ≤ 15 mm > 15 mm Polyester 130°C 130°C 270°C 270°C Polypropylene 125°C 130°C 260°C 270°C Paper 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: set the temperature so that the maximum temperature inside the element is below the limit. Dielectric Film Material Maximum Temperature Measured Inside the Element Polyester 160°C Polypropylene 125°C Paper 160°C Polyphenylene Sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as it is in normal flow soldering, without touching the solder. When the board is over the bath, it is stopped. Pre-designed solder pots are lifted from the bath with molten solder, only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document. However, instead of two baths, there is only one with a time from 3 – 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts do not overheat. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 12 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Mounting Resistance to Vibration and Mechanical Shock AEC-Q200 Mechanical Stress Tests: Mechanical Shock Vibration MIL-SDT-202 Method 213 Test condition C Peak value 100 g, duration 6 ms, half-sine-wave (see MIL-HDBK for details) MIL-SDT-202 Method 204 5 G for 20 minutes, 12 cycles each of 3 orientations Use 8"X5" PCB, 0.031" thick. 7 secure points on one 8" side and 2 secure points at corners of opposite sides. Parts mounted within 2" from any secure point. Test from 10 – 2,000 Hz. The capacitors are designed for PCB mounting. The stand-off pipes must be in good contact with the printed circuit board. The capacitor body has to be properly fixed (e.g. clamped or glued). Construction Molded Plastic Case Single-sided Metallized Polypropylene Film (First Layer) Detailed Cross Section Molded Plastic Self-Extinguishing Case Resin Single-sided Metallized Polypropylene Film (Second Layer) Margin Metal Contact Layer Metal Contact Layer Margin FILM WINDING SCHEME OPTIONS Leads Single-sided Metallized Polypropylene Film Double-sided Winding Scheme Single-sided Metallized Polypropylene Film 1 Section Single-sided Metallized Polypropylene Film Double-sided Metallized Polyester Carrier Film 2 Sections 1 Section © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Single-sided Polypro Film Die Single-sided F3131_R53B_X2_350 • 4/13/2022 Double-sided 13 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Construction cont. Molded Plastic Case Single-sided Metallized Polypropylene Film (First Layer) Detailed Cross Section Molded Plastic Self-Extinguishing Case Resin Single-sided Metallized Polypropylene Film (Second Layer) Margin Metal Contact Layer Metal Contact Layer FILM WINDINGMargin SCHEME OPTIONS Leads etallized Polypropylene Film Double-sided Metallized Polyester Film Winding Scheme -sided lized opylene m Single-sided Metallized Polypropylene Film 2 Sections 1 Section 2 Sections -sided lized opylene m Double-sided Metallized Polypropylene Polyester Carrier Film Dielectric Film Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film Double-sided Metallized Polyester Carrier Film 4 Sections Metallized Polyphenylene © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Sulfide Film (SMR) Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Polypropylene Film Dielectric Double-sided Metallized Polyester Carrier Film 3 Sections 4 Sections Polypropylene Film/Foil F3131_R53B_X2_350 • 4/13/2022 14 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Marking Parallel Construction Part Numbers: Lead Spacing 15 mm, 22.5 mm, and 27.5 mm FRONT Approval Marks TOP Series, Safety Class, Self Healing Manufacturer’s Logo Capacitance Tolerance Capacitance, Rated Voltage IEC Climatic Category Date Code Passive Flammability Category B Manufacturing Plant NOTE: Hot imprinting with or without color or ink jet or laser marking Series Construction Part Numbers: Lead Spacing 15 mm, 22.5 mm, and 27.5 mm TOP FRONT Approval Marks Series, Safety Class, Self Healing Capacitance Tolerance Manufacturer’s Logo Capacitance, Rated Voltage IEC Climatic Category Date Code Passive Flammability Category B Manufacturing Plant NOTE: Hot imprinting with or without color or ink jet or laser marking Parallel Construction Part Numbers: Lead Spacing 27.5 mm (alternatives*), 37.5 mm and 52.5 mm FRONT TOP Series Approval Marks Safety Class Self Healing Manufacturer’s Logo Capacitance, Capacitance Tolerance, Rated Voltage IEC Climatic Category Passive Flammability Category B © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com *Differences are caused by technology (clichee, laser, or ink) and production line. Date Code Manufacturing Plant F3131_R53B_X2_350 • 4/13/2022 15 Capacitance, Rated Voltage IEC Climatic Category Date Code Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Passive Flammability Category B Marking cont. Manufacturing Plant NOTE: Hot imprinting with or without color or ink jet or laser marking Parallel Construction Part Numbers: Lead Spacing 27.5 mm (alternatives*), 37.5 mm and 52.5 mm FRONT TOP Series Safety Class Self Healing Manufacturer’s Logo Approval Marks Capacitance, Capacitance Tolerance, Rated Voltage IEC Climatic Category Passive Flammability Category B Date Code Manufacturing Plant *Differences are caused by technology (clichee, laser, or ink) and production line. Series Construction Part Numbers: Lead Spacing 27.5 mm (alternatives*), 37.5 mm and 52.5 mm FRONT TOP Series Safety Class Self Healing Manufacturer’s Logo Approval Marks Capacitance, Capacitance Tolerance, Rated Voltage IEC Climatic Category Passive Flammability Category B Date Code Manufacturing Plant *Differences are caused by technology (clichee, laser, or ink) and production line. Manufacturing Date Code (IEC–60062) Year Code Year Code Month Code Month Code 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 A B C D E F H J K L 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 M N P R S T U V W X January February March April May June 1 2 3 4 5 6 July August September October November December 7 8 9 O N D © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 16 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Packaging Quantities Lead Spacing (mm) Thickness (mm) Height (mm) Length (mm) Lead and Packaging Code: Bulk Short Leads Bulk Long Leads Standard Reel ø 355 mm Large Reel ø 500 mm Ammo Taped Pizza 00 - JA - JB JE - JH JM 40 – 50 GY CK DQ BB 15 5 6 7.5 8.5 10 11 11 12 13.5 14.5 16 19 18 18 18 18 18 18 2,000 1,750 1,000 1,000 750 450 1,250 1,000 800 650 550 400 1,000 900 700 500 500 350 600 500 350 300 270 - 1,250 1,000 800 700 600 500 800 680 500 440 380 340 1,122 935 748 663 561 510 22.5 6 7 8.5 10 11 13 15 16 17 18.5 20 22 26.5 26.5 26.5 26.5 26.5 26.5 805 700 468 396 360 300 450 450 350 350 200 150 500 500 300 300 250 200 - 700 550 450 350 350 300 464 380 280 235 217 - 660 564 468 396 360 300 27.5 11 13 13 14 16 22 20 22 25 28 30 37 32 32 32 32 32 32 560 480 480 352 288 168 336 288 288 176 144 112 336 288 288 176 144 112 - 350 300 - - 300 250 250 230 200 150 37.5 20 24 30 40 44 45 42 42 42 - - - - - - 58 44 36 52.5 30 35 45 50 57.5 57.5 - - - - - - 27 23 © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 17 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Lead Taping & Packaging (IEC 60286–2) Figure 1 – Lead Spacing 15 mm P Figure 2 – Lead Spacing 22.5 & 27.5 mm ∆h P2 W2 H0 W0 P ∆h A Ød W1 B W t F P1 P0 D0 P1 A−B P2 t Taping Specification Description Dimensions (mm) Symbol 15.0 Lead Space 22.5 27.5 Tolerance Lead wire diameter d 0.6 – 0.8 0.8 0.8 ±0.05 Taping lead space P 25.4 38.1 38.1 ±1 Feed hole lead space * P0 12.7 12.7 12.7 ±0.2 ** Centering of the lead wire P1 5.2 7.8 5.3 ±0.7 Centering of the body P2 12.7 19.05 19.05 ±1.3 F 15.0 22.5 27.5 +0.6/−0.1 Component alignment Lead spacing *** ∆h 0 0 0 ±2 Component deviation ∆p 0 0 0 ±1 Height of component from tape center H0 **** 18.5 18.5 18.5 ±0.5 Carrier tape width W 18 18 18 +1/−0.5 Hold down tape width W0 10 10 10 Minimum Hole position W1 9 9 9 ±0.5 Hold down tape position W2 3 3 3 Maximum Feed hole diameter D0 4 4 4 ±0.2 Total Tape thickness t 0.7 0.7 0.7 ±0.2 * Available also 15 mm. ** Maximum 1 mm on 20 lead spacing. *** 15 mm and 10 mm taped to 7.5 mm (crimped leads) available upon request. **** H0 = 16.5 mm is available upon request. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 18 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) Lead Taping & Packaging (IEC 60286–2) cont. Ammo Specifications Dimensions (mm) H W T 360 340 59 H T W Reel Specifications Reel Size Standard Large Dimensions (mm) D H W 355 500 30 25 55 Maximum D H W © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 19 Metallized Polypropylene Film EMI Suppression Capacitors for Harsh Environmental Conditions R53B, THB Grade IIIB, Class X2, 350 VAC, 125°C (Automotive Grade) KEMET Electronics Corporation Sales Offices For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com F3131_R53B_X2_350 • 4/13/2022 20