SCN35SXV-110-1R4A015JH

AC Line Filters Dual Mode SCN-XV Coils, Automotive Grade Overview Applications The KEMET SCN-XV coils are dual mode chokes with a wide variety of characteristics for automotive and industrial application, especially suitable for harsh environment situations. These hybrid coils combine the two functions of normal mode countermeasure and common mode noise suppression in just one coil. Reducing the number of required products ensures cost savings and space efficiency. Our proprietary ferrite core material 7HT provides optimized solutions for high-temperature requirements, and in addition displays high Bs characteristics, and are useful in various noise countermeasure fields. • On board charger for EV/PHEV • Wireless charging systems with 85 kHz • Medium power drives for steering, air conditioning and mild hybrid 48 V systems • High voltage automotive and harsh environment industrial EMI filtering Benefits • Proprietary 7HT ferrite material • High rated voltage up to 1,000 V AC/DC • Operating temperature range from −40°C up to +150°C • High permeability • High impedance • UL 94 V–0 flame retardant rated base and cap • AEC-Q200 qualified SCN35XV Type SCN35SXV Type Built Into Tomorrow © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 1 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Part Number System SCN 35XV- 100- 1R4 A 015 JH Series Dimension Code (See Dimensions) Rated Current (A) Wire Diameter (mm) Windings Number of Turns Terminal Base Type xxx- = xx.x A R = Decimal point A = Single Examples: 100 = 10.0 A 190 = 19.0 A Examples: 1R4 = 1.4 mm 1R9 = 1.9 mm SCN 35XV 35SXV JH = Horizontal type 00x = x turns 0xx = xx turns Examples: 008 = 8 turns 015 = 15 turns Dimensions – Millimeters Figure 1 T H OD T (Maximum) (Maximum) H1 Ｎ２ c 4– L BD Φ a a1 Base Dimensions2 Dimensions (mm) Part Type b1 Ｎ１ L a b BT c BD Recommended Pattern: b c1 OD BT Recommended Hole Pattern4 Pin Pitch3 a b c a1 b1 c1 Figure φ SCN35XV-100-1R4A015JH 43.5 34.5 30.00 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 1.8 Fig. 1 SCN35XV-110-1R5A014JH 43.5 34.5 30.00 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.0 Fig. 1 SCN35XV-120-1R6A012JH 43.5 34.5 30.00 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.1 Fig. 1 SCN35XV-140-1R7A010JH 43.5 34.5 30.00 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.2 Fig. 1 SCN35XV-170-1R9A008JH 43.5 34.5 30.00 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.5 Fig. 1 SCN35SXV-110-1R4A015JH 43.5 34.5 20.50 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 1.8 Fig. 1 SCN35SXV-120-1R5A014JH 43.5 34.5 20.50 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.0 Fig. 1 SCN35SXV-130-1R6A012JH 43.5 34.5 20.50 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.1 Fig. 1 SCN35SXV-150-1R7A010JH 43.5 34.5 20.50 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.2 Fig. 1 SCN35SXV-190-1R9A008JH 43.5 34.5 20.50 +1.0/-0.6 3.50 ±0.5 42.5 ±0.5 33.5 ±0.5 20.0 ±0.5 25.0 ±0.5 32.0 ±0.5 20.0 25.0 32.0 2.5 Fig. 1 We do not inspect the lower limit dimension. (Design Guarantee) We do not inspect the terminal base dimension. (Design Guarantee) 3 Inspection by using pin-pitch gauge. 4 Implementation conditions, please confirm that there is no pre-problem. 1 2 © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 2 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Magnetic Permeability of Ferrite Material In order to achieve most efficient noise reduction, it is important to select the material according to the target frequency band. Depending on its magnetic permeability, a particular ferrite material will be effective in a certain frequency band. A schematic representation of the relationship between the magnetic permeability of each material and the corresponding effective band range is shown in Figure 1. Materials with higher magnetic permeability are effective in the lower frequency range, while those with lower magnetic permeability are effective in the higher frequency range. Thus, Mn-Zn products are mainly used for reducing conduction noise, while Ni-Zn products are commonly used for radiation noise countermeasures. The effective frequency range varies depending on core shape, size and number of windings. This frequency dependence of the magnetic permeability as shown in the figure serves for reference purposes only and it should be tested on the actual device to determine its effectiveness. S18H, S15H, 10H, 7H, 7HT, 5H, 5HT, 1400L and 700L are KEMET’s proprietary ferrite material names. Other materials can also be available on request. Figure 1 - Relationship between the magnetic permeability of each material and its effective frequency range Higher magnetic permeability: Higher noise suppression effect in the broadband frequency range Nanocrystalline Core Magnetic Permeability 20,000 Higher magnetic permeability: Higher noise suppression effect in the lower frequency range Mn-Zn Series S18H S15H Lower magnetic permeability: Higher noise suppression effect in the higher frequency range 10H 10,000 7H, 7HT 5H, 5HT Ni-Zn Series 0 10 kHz 1400L 700L 100 kHz 1 MHz 10 MHz 100 MHz 1 GHz Effective Frequency Range © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 3 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Material List Core Structure for 2 Functions • Both functions of common and differential mode in one package. • High temperature resistant. • Superior DC superimposing characteristics. • Flat top surface for easy access to heat sink. Common Mode Differential (Normal) Mode Magnetic flux is under control based on electromagnetic simulation. Environmental Compliance All KEMET AC Line Filters are RoHS Compliant. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 4 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Performance Characteristics Item Performance Characteristics Rated Voltage 1,000 VAC/VDC Withstanding Voltage 2,400 VAC (2 seconds, between lines) Insulation Resistance > 100 MΩ at 1,000 VDC (between lines) Rated Current Range 10 – 19 A Rated Inductance Range 0.38 – 2.7 mH ±30% Inductance Measurement Condition 100 kHz Operating Temperature Range −40°C to +150°C (include self temperature rise) Table 1 – Ratings & Part Number Reference Part Number SCN35XV-100-1R4A015JH SCN35XV-110-1R5A014JH SCN35XV-120-1R6A012JH SCN35XV-140-1R7A010JH SCN35XV-170-1R9A008JH SCN35SXV-110-1R4A015JH SCN35SXV-120-1R5A014JH SCN35SXV-130-1R6A012JH SCN35SXV-150-1R7A010JH SCN35SXV-190-1R9A008JH Inductance Rated Voltage Rated (Common) AC/DC Current 100 kHz (mH) (V) (A) ±30% 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 10 11 12 14 17 11 12 13 15 19 2.70 2.35 1.73 1.20 0.77 1.35 1.18 0.86 0.60 0.38 Inductance DC Resistance/ Temperature Wire (Normal) Weight (g) Line (mΩ) Rise (K) Diameter 100 kHz (μH) Approximate ±13% Reference (mm) ±20% 13.9 12.2 9.8 7.5 4.8 11.1 9.5 7.6 5.8 3.7 11.10 8.95 6.85 5.05 3.25 7.78 6.36 4.85 3.52 2.36 50 45 40 50 45 50 45 45 45 45 1.4 1.5 1.6 1.7 1.9 1.4 1.5 1.6 1.7 1.9 81.9 84.7 83.8 82.4 82.8 49.6 51.1 50.5 49.6 50.0 Frequency Characteristics SCN35XV-100-1R4A015JH Common Mode © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Normal Mode LF0083_SCN-XV • 9/6/2023 5 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Frequency Characteristics cont. SCN35XV-110-1R5A014JH Common Mode Normal Mode SCN35XV-120-1R6A012JH Common Mode © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Normal Mode LF0083_SCN-XV • 9/6/2023 6 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Frequency Characteristics cont. SCN35XV-140-1R7A010JH Common Mode Normal Mode SCN35XV-170-1R9A008JH Common Mode © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Normal Mode LF0083_SCN-XV • 9/6/2023 7 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Frequency Characteristics cont. SCN35SXV-110-1R4A015JH Common Mode Normal Mode SCN35SXV-120-1R5A014JH Common Mode © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Normal Mode LF0083_SCN-XV • 9/6/2023 8 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Frequency Characteristics cont. SCN35SXV-130-1R6A012JH Common Mode Normal Mode SCN35SXV-150-1R7A010JH Common Mode © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Normal Mode LF0083_SCN-XV • 9/6/2023 9 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Frequency Characteristics cont. SCN35SXV-190-1R9A008JH Common Mode Normal Mode Packaging Type Packaging Type Pieces Per Box SCN35XV SCN35SXV Tray 80 100 Handling Precautions Precautions for product storage AC Line Filters should be stored in normal working environments. While the chokes themselves are quite robust in other environments, solderability will be degraded by exposure to high temperatures, high humidity, corrosive atmospheres, and long term storage. KEMET recommends that maximum storage temperature not exceed 40°C and maximum storage humidity not exceed 70% relative humidity. Atmospheres should be free of chlorine and sulfur bearing compounds. Temperature fluctuations should be minimized to avoid condensation on the parts. Avoid storage near strong magnetic fields, as this might magnetize the product. For optimized solderability, AC line filters stock should be used promptly and preferably within 6 months of receipt. Product temperature rise values The values listed for temperature rise are the result of self-heating in wires when the rated current (commercial frequency) is applied. When using the product, check and evaluate the value of the core temperature rise under actual operating conditions. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 10 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Recommended Solder Condition Recommend Solder Condition (Reference) Soldering Method Temperature Soldering Time Number of Times Solder Iron Dip Soldering Flow Soldering 400°C Maximum 260°C Maximum See Below 3 Seconds Maximum 3 Seconds Maximum See Below 2 Times 2 Times See Below Flow Soldering Condition °C 3 2 4 1 1 Reserve Temperature 2 Preheat Temperature: 80~110°C 3 Soak Temperature: 250°C 4 Cooling Time: 120 seconds Time: 8 seconds Solder conditions, please confirm that there is no problem. Temperature Rise Measuring Method Connect the cable to the CMC by soldering and cool it to room temperature. Also, N1 and N2 are shorted. In order to prevent temperature changes due to air convections, a rated current is applied to the CMC inside the container (container size: about 550 x 450 x 300 mm). At that time, the temperature of the inner diameter of the CMC and the ambient temperature are measured with a thermocouple and recorded with a data logger. Figure 1 – Measurement System © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Figure 2 – Schematics LF0083_SCN-XV • 9/6/2023 11 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade Temperature Rise Measuring Method cont. After confirming that the temperature of the CMC has stabilized, turn off the power and calculate the temperature rise value from the measured data using the following formula: T = (t2 – ta2) – (t1 – ta1) And then, T : Temperature rising (°C) : Initial temperature of CMC (°C) t1 : Temperature of CMC when current is applied (°C) t2 : Initial ambient temperature (°C) ta1 : Ambient temperature when current is applied (°C) ta2 © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 12 AC Line Filters – Dual Mode SCN-XV Coils, Automotive Grade KEMET Electronics Corporation Sales Offices For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer YAGEO Corporation and its affi liates do not recommend the use of commercial or automotive grade products for high reliability applications or manned space fl ight. All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicated or that other measures may not be required. When providing KEMET products and technologies contained herein to other countries, the customer must abide by the procedures and provisions stipulated in all applicable export laws and regulations, including without limitation the International Traffi c in Arms Regulations (ITAR), the US Export Administration Regulations (EAR) and the Japan Foreign Exchange and Foreign Trade Act. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • One East Broward Boulevard Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com LF0083_SCN-XV • 9/6/2023 13