NSR040A0X_11

Data Sheet January 14, 2011 Naos Raptor 40A Non-Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A Output Current Features     Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb wave-soldering environment (Z versions) Wide input voltage range (5Vdc-13.8Vdc) Output voltage programmable from 0.6Vdc to 5.0Vdc via external resistor Tunable Loop response TM   to optimize dynamic output voltage Fixed switching frequency Output overcurrent protection (non-latching) Over temperature protection Remote On/Off Remote Sense Power Good Signal Over voltage protection – Hiccup Mode Small size: 36.8 mm x 27.9 mm x 10.7 mm (1.45 in. x 1.10 in. x 0.42 in)  RoHS Compliant Applications      Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment          Wide operating temperature range (0°C to 70°C) UL* 60950 Recognized, CSA C22.2 No. 60950-00 ‡ rd Certified, and VDE 0805 (EN60950-1 3 edition) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilitiesISO** 9001 and ISO 14001 certified manufacturing facilities † Description The Naos Raptor 40A SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 40A of output current with a full load efficiency of 92% at 3.3Vdc output voltage (VIN = 12Vdc). These modules operate over a wide range of input voltage (VIN = 5Vdc-13.8Vdc) and provide a precisely regulated output voltage from 0.6dc to 5.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection. A new feature, the Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load. * UL is a registered trademark of Underwriters Laboratories, Inc. † ‡ CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS06-128 ver. 1.14 PDF name: NSR040A0X_ds.pdf Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature All Tstg -55 125 °C All All VIN TA -0.3 0 15 70 Vdc °C Device Symbol Min Max Unit Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current (VIN= VIN, min to VIN, max, IO=IO, max VO,set = 3.3Vdc) Input No Load Current (VIN = 12Vdc, IO = 0, module ON) Input Stand-by Current (VIN = 12Vdc, module disabled) Inrush Transient Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) Input Ripple Rejection (120Hz) All All All It 130 50 2 Device All All VO,set = 0.6 Vdc VO,set = 5.0Vdc All Symbol VIN IIN,max IIN,No load IIN,No load IIN,stand-by Min 5 Typ Max 13.8 30 Unit Vdc Adc mA mA mA 165 360 23 1 As mAp-p dB 2 CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 30A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Electrical Specifications (continued) Parameter Output Voltage Set-point (VIN=IN, min, IO=IO, max, TA=25°C) Vo, SET ≥ 1.2Vdc Vo, SET < 1.2Vdc Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation (for VO ≥ 2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Line (Range1, range2) Load (IO=IO, min to IO, max) Line & Load Output Regulation (for VO < 2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Line (Range1, range2) Load (IO=IO, min to IO, max) Line & Load Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max, Cout = 0μF) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance ESR ≥ 1 mΩ With the Tunable Loop ESR ≥ 0.15 mΩ ESR ≥ 10 mΩ Output Current Output Current Limit Inception (Hiccup Mode ) Output Short-Circuit Current (VO≤250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25°C IO=IO, max , VO= VO,set VO,set = 0.6Vdc VO,set = 1.2Vdc VO,set = 1.8Vdc VO,set = 2.5Vdc VO,set = 3.3Vdc VO,set = 5.0Vdc Switching Frequency 1 TM 1` TM Device Symbol Min Typ Max Unit All All All VO, set VO, set VO, set –0.8 –10 –1.1% ⎯ ⎯ ⎯ +0.8 +10 +1.1% % VO, set mV % VO, set All VO 0.6 5.0 Vdc All All All ⎯ ⎯ ⎯ 0.3 0.6 0.8 % VO, set % VO, set % VO, set All All All ⎯ ⎯ ⎯ 9 12 15 mV mV mV Vo = 0.6V V o = 1V Vo = 1.5V Vo = 2.5V Vo = 3.3V Vo = 5.0V ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ 30 30 40 40 60 60 mVpk-pk mVpk-pk mVpk-pk mVpk-pk mVpk-pk mVpk-pk Without the Tunable Loop All All All All All All CO, max CO, max CO, max Io IO, lim IO, s/c η η η η η η fsw TM ⎯ ⎯ ⎯ 0 103 ⎯ ⎯ 130 5.7 70.9 82.3 86.8 89.5 91.4 93.7 ⎯ 500 1000 1500 10000 40 180 ⎯ μF μF μF Adc % Io Arms % % % % % % All ⎯ kHz External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details. LINEAGE POWER 3 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current General Specifications Parameter Calculated MTBF (VIN=12V, VO=5Vdc, IO=0.8IO, max, TA=40°C) Per Telcordia Issue 2 Method 1 Case 3 Weight ⎯ Min Typ 4,107,921 17.5 (0.617) ⎯ Max Unit Hours g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Logic High (On/Off pin open – Module ON) Input High Current Input High Voltage Logic Low (Module OFF) Input Low Current Input Low Voltage PwGood (Power Good) Signal Interface Open Collector/Drain PwGood = High = Power Good PwGood = Low = Power Not Good Logic level low voltage Logic level high voltage Sink Current, PwGood = low Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which On/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot o IO = IO, max; VIN, min – VIN, max, TA = 25 C Remote Sense Range Over Temperature Protection (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold Overvoltage Protection (Hiccup Mode) All All All 120 4.4 4.2 125 130 4.8 Vdc Vdc VO, set, % All All Tref ⎯ ⎯ 127 All Tdelay 3 msec 0 2.4 0.4 5.25 4 V V mA All All IIL VIL ⎯ -0.3 ⎯ ⎯ 200 0.4 µA V All All IIH VIH 0.5 1.0 ⎯ ⎯ 3.3 5.5 mA V Device Symbol Min Typ Max Unit All Tdelay 1.2 msec All Trise 3 0.5 0.5 msec % VO, set V ºC LINEAGE POWER 4 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves The following figures provide typical characteristics for the Naos Raptor 40A modules at 0.6Vout and 25ºC. 85 45 40 OUTPUT CURRENT, Io (A) 80 EFFICIENCY, η (%) Vin = 5V 75 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O 70 Vin = 12V 65 Vin = 14V 2m/s (400LFM) 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) NC 60 0 10 20 30 40 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 1. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 2. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). ON/OFF VOLTAGE Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. VON/OFF (V) (2V/div) INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (200mV/div) TIME, t (1ms/div) VO (V) (200mV/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 6. Typical Start-up Using Input Voltage (VIN = 9V, Io = Io,max). LINEAGE POWER 5 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 40A modules at 1.2Vout and 25ºC. 95 90 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 85 80 75 70 65 0 Vin = 5V 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O Vin = 12V Vin = 14V 2m/s (400LFM) 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) NC 10 20 30 40 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 7. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 8. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). ON/OFF VOLTAGE VON/OFF (V) (2V/div) Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE VIN (V) (5V/div) VO (V) (500mV/div) OUTPUT VOLTAGE VO (V) (500mV/div) TIME, t (1ms/div) TIME, t (1ms/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 6 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 40A modules at 1.8Vout and at 25ºC. 95 45 40 EFFICIENCY, η (%) Vin = 5V 85 Vin = 14V 80 Vin = 12V OUTPUT CURRENT, Io (A) 90 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) ` 75 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) NC 70 0 10 20 30 40 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 13. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 14. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). ON/OFF VOLTAGE VON/OFF (V) (2V/div) Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (1V/div) TIME, t (1ms/div) VO (V) (1V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 7 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves (continued) The following figures provide thermal derating curves for Naos Raptor 40A modules at 2.5Vout and 25ºC. 100 95 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 90 85 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O Vin = 5V Vin = 14V Vin = 12V 80 75 70 0 10 20 30 40 2m/s (400LFM) 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) NC 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 19. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 20. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 21. Typical output ripple and noise (VIN = 12V, Io = Io,max). ON/OFF VOLTAGE VON/OFF (V) (2V/div) Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE TIME, t (1ms/div) VO (V) (1V/div) VO (V) (1V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 8 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves (continued) The following figures provide thermal derating curves for Naos Raptor 40A modules at 3.3Vout and 25ºC. 100 95 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 90 85 Vin = 7V 80 75 70 0 10 20 30 40 Vin = 14V Vin = 12V 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) NC 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 25. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 26. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 27. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (2V/div) ON/OFF VOLTAGE Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (1V/div) TIME, t (1ms/div) VO (V) (1V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 9 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Characteristic Curves (continued) The following figures provide thermal derating curves for Naos Raptor 40A modules at 5Vout and 25ºC. 100 95 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 90 Vin = 14V 85 80 75 70 0 10 20 30 40 Vin = 9V Vin = 12V 35 30 25 20 15 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) 1.5m/s 1m/s (300LFM) (200LFM) 0.5m/s (100LFM) NC 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 31. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, Figure 32. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) TIME, t (1μs/div) TIME, t (40μs /div) Figure 33. Typical output ripple and noise (VIN = 12V, Io = Io,max). ON/OFF VOLTAGE VON/OFF (V) (2V/div) Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE VIN (V) (5V/div) VO (V) (2V/div) OUTPUT VOLTAGE VO (V) (2V/div) TIME, t (1ms/div) TIME, t (1ms/div) Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 10 Data Sheet January 14, 2011 Naos Raptor 40A Non Isolated Power Module: 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current Test Configurations TO OSCILLOSCOPE LTEST 1μH VIN(+) CURRENT PROBE Design Considerations Input Filtering The Naos Raptor 40A module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR ceramic capacitors are recommended at the input of the module. Figure 40 shows the input ripple voltage for various output voltages at 40A of load current with 1x22 µF or 2x22 µF ceramic capacitors and an input of 12V. 300 BATTERY CS 1000μF Electrolytic E.S.R.