NSR060A0X43-49Z

Data Sheet September 27, 2009 Naos Raptor 60A: Non-Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A Output Current Features Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb wave-soldering environment (Z versions) Wide input voltage range (5Vdc-13.8Vdc) Output voltage programmable from 0.6Vdc to 5.0Vdc via external resistor Tunable LoopTM to optimize dynamic output voltage response Fixed switching frequency RoHS Compliant Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Output overcurrent protection (non-latching) Over temperature protection Over voltage protection – Hiccup Mode Remote On/Off Power Good Signal Small size: 65.5 mm x 31.8 mm x 11.6 mm (2.58 in. x 1.25 in. x 0.46 in.) Wide operating temperature range (0°C to 70°C) UL* 60950 Recognized, CSA C22.2 No. 60950-00 ‡ rd Certified, and VDE 0805 (EN60950-1 3 edition) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities † Description The Naos Raptor 60A SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 60A of output current with a full load efficiency of 92.1% at 3.3Vdc output voltage (VIN = 12Vdc). These modules operate over a wide range of input voltage (VIN = 5Vdc-13.8Vdc) and provide a precisely regulated output voltage from 0.6dc to 5.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current, over temperature and over voltage protection. A new feature, the Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load. * UL is a registered trademark of Underwriters Laboratories, Inc. † ‡ CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS06-129 ver. 1.05 PDF name: NSR060A0X_ds.pdf Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature All Tstg -55 125 °C All All VIN TA -0.3 0 15 70 Vdc °C Device Symbol Min Max Unit Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current (VIN= VIN, min to VIN, max, IO=IO, max VO,set = 3.3Vdc) Input No Load Current (VIN = 9Vdc, IO = 0, module enabled) (VIN = 12Vdc, IO = 0, module enabled) Input Stand-by Current (VIN = 12Vdc, module disabled) Inrush Transient Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) Input Ripple Rejection (120Hz) All All All It 150 50 2 Device All All Symbol VIN IIN,max Min 5 Typ 12.0 Max 13.8 40 Unit Vdc Adc VO,set = 0.6 Vdc VO,set = 5.0Vdc All IIN,No load IIN,No load IIN,stand-by 36 86 1 1 mA mA mA As mAp-p dB 2 LINEAGE POWER 2 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Electrical Specifications (continued) Parameter Output Voltage Set-point (VIN=IN, min, IO=IO, max, TA=25°C) Vo, SET ≥ 1.2Vdc Vo, SET < 1.2Vdc Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation (for VO ≥ 2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Line (Range1, range2) Load (IO=IO, min to IO, max) Line & Load Output Regulation (for VO < 2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Line (Range1, range2) Load (IO=IO, min to IO, max) Line & Load Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max, Cout = 0μF) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance ESR ≥ 1 mΩ With the Tunable Loop ESR ≥ 0.15 mΩ ESR ≥ 10 mΩ Output Current Output Current Limit Inception (Hiccup Mode ) Output Short-Circuit Current (VO≤250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25°C IO=IO, max , VO= VO,set VO,set = 0.6Vdc VO,set = 1.2Vdc VO,set = 1.8Vdc VO,set = 2.5Vdc VO,set = 3.3Vdc VO,set = 5.0Vdc Switching Frequency 1 TM 1 TM Device All All All Symbol VO, set VO, set VO, set Min –0.8 –10 –1.1% Typ ⎯ ⎯ ⎯ Max +0.8 +10 +1.1% Unit % VO, set mV % VO, set All VO 0.6 5.0 Vdc All All All ⎯ ⎯ ⎯ 0.3 0.6 0.8 % VO, set % VO, set % VO, set All All All ⎯ ⎯ ⎯ 9 12 15 mV mV mV Vo = 0.6V Vo = 1V Vo = 1.5V Vo = 2.5V Vo = 3.3V Vo = 5.0V ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ 30 30 40 40 60 60 mVpk-pk mVpk-pk mVpk-pk mVpk-pk mVpk-pk mVpk-pk Without the Tunable Loop All All All All All All CO, max CO, max CO, max Io IO, lim IO, s/c η η η η η η fsw TM ⎯ 0 0 0 103 ⎯ ⎯ ⎯ ⎯ ⎯ 130 5 74.4 85.0 88.6 91.0 92.1 93.5 1000 2000 10000 60 180 ⎯ μF μF μF Adc % Io Adc % % % % % % All ⎯ 333 ⎯ kHz External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details. LINEAGE POWER 3 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current General Specifications Parameter Calculated MTBF (VIN=12V, VO=1.5Vdc, IO=60°, TA=40°C) Per Telcordia Issue 2, Method I Case 3 Weight ⎯ Min Typ 2,808,442 22 (0.78) ⎯ Max Unit Hours g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Enable Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Logic High (Enable pin open – Module ON) Input High Current Input High Voltage Logic Low (Module OFF) Input Low Current Input Low Voltage PwGood (Power Good) Signal Interface Open Collector/Drain PwGood = High = Power Good PwGood = Low = Power Not Good Logic level low voltage, Isink = 4 mA Logic level high voltage, Isource = 2 mA Sink Current, PwGood = low Source Current, PwGood = high Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: Enable input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the Enable input is enabled (delay from instant at which Enable is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot o IO = IO, max; VIN, min – VIN, max, TA = 25 C Remote Sense Range Over Temperature Protection (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold Overvoltage Protection (Hiccup Mode) All All All 120 4.5 4.1 125 4.8 4.4 130 Vdc Vdc VO, set, % All All Tref ⎯ ⎯ 135 All Tdelay 3 msec 0 2.4 0.4 5.25 4 2 V V mA mA All All IIL VIL ⎯ -0.3 ⎯ ⎯ 200 1.2 µA V All All IIH VIH 0.5 3.5 ⎯ ⎯ 3.3 Vin,max mA V Device Symbol Min Typ Max Unit All Tdelay 1.2 msec All Trise 3 0.5 0.5 msec % VO, set V ºC LINEAGE POWER 4 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves The following figures provide typical characteristics for the Naos Raptor 60A module at 0.6Vout and at 25ºC. 90 70 60 50 40 30 20 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) 80 Vin = 5V 75 Vin = 12V 70 Vin = 14V OUTPUT CURRENT, Io (A) 85 EFFICIENCY, η (%) 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) 65 0 10 20 30 40 50 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 1. Converter Efficiency versus Output Current. Figure 2. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (100mV/div) I O (A) (10Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. ON/OFF VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (200mV/div) TIME, t (1ms/div) VO (V) (200mV/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 5 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 60A module at 1.2Vout and at 25ºC. 95 70 60 50 40 30 20 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) 85 Vin = 5V Vin = 12V Vin = 14V OUTPUT CURRENT, Io (A) 90 EFFICIENCY, η (%) 80 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) 75 70 0 10 20 30 40 50 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 7. Converter Efficiency versus Output Current. Figure 8. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (q00mV/div) IO (A) (q0Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) ON/OFF VOLTAGE Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (500mV/div) TIME, t (1ms/div) VO (V) (500mV/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 6 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 60A module at 1.8Vout and at 25ºC. 95 70 60 50 40 30 20 10 25 30 35 40 45 50 55 60 O 2m/s (400LFM) 90 Vin = 5V 85 Vin = 12V Vin = 14V OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 1.5m/s (300LFM) 1m/s (200LFM) 80 0.5m/s (100LFM) 75 0 10 20 30 40 50 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 13. Converter Efficiency versus Output Current. Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. ON/OFF VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (500mV/div) TIME, t (1ms/div) VO (V) (500mV/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 7 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 60A module at 2.5Vout and at 25ºC. 100 70 60 50 40 30 20 10 25 30 35 40 45 50 55 O 2m/s (400LFM) 90 Vin = 5V Vin = 12V OUTPUT CURRENT, Io (A) 95 EFFICIENCY, η (%) 85 Vin = 14V 1.5m/s (300LFM) 1m/s (200LFM) 80 0.5m/s (100LFM) 75 0 10 20 30 40 50 60 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 19. Converter Efficiency versus Output Current. Figure 20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 21. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. ON/OFF VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (1V/div) TIME, t (1ms/div) VO (V) (1V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 8 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 60A module at 3.3Vout and at 25ºC. 100 70 60 50 40 30 20 10 25 30 35 40 45 50 55 60 O 90 Vin = 6V 85 Vin = 12V Vin = 14V OUTPUT CURRENT, Io (A) 95 2m/s (400LFM) EFFICIENCY, η (%) 1.5m/s (300LFM) 1m/s (200LFM) 80 0.5m/s (100LFM) 75 0 10 20 30 40 50 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 25. Converter Efficiency versus Output Current. Figure 26. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 27. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. ON/OFF VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (1V/div) TIME, t (1ms/div) VO (V) (1V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 9 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 60A module at 5Vout and at 25ºC. 100 70 60 50 40 30 20 10 25 30 35 40 45 50 55 60 O 90 Vin = 9V 85 Vin = 12V Vin = 14V OUTPUT CURRENT, Io (A) 95 2m/s (400LFM) EFFICIENCY, η (%) 80 1.5m/s (300LFM) 1m/s (200LFM) 0.5m/s (100LFM) 75 0 10 20 30 40 50 60 65 70 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA C Figure 31. Converter Efficiency versus Output Current. Figure 32. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) TIME, t (1μs/div) TIME, t (100μs /div) Figure 33. Typical output ripple and noise (VIN = 12V, Io = Io,max). VON/OFF (V) (200mV/div) Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. ON/OFF VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (1V/div) TIME, t (1ms/div) VO (V) (2V/div) VIN (V) (5V/div) TIME, t (1ms/div) Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). LINEAGE POWER 10 Data Sheet September 27, 2009 Naos Raptor 60A: Non Isolated Power Modules 5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current Test Configurations TO OSCILLOSCOPE LTEST 1μH VIN(+) CURRENT PROBE Design Considerations Input Filtering The Naos Raptor 60A module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR polymer and ceramic capacitors are recommended at the input of the module. Figure 40 shows the input ripple voltage for various output voltages at 60A of load current with 2x22 µF or 4x22 µF ceramic capacitors and an input of 12V. 250 BATTERY CS 1000μF Electrolytic E.S.R.