FeaTures
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LTC3858 Low IQ, Dual 2-Phase Synchronous Step-Down Controller DescripTion
The LTC®3858 is a high performance dual step-down switching regulator controller that drives all N-channel synchronous power MOSFET stages. A constant frequency current mode architecture allows a phase-lockable frequency of up to 850kHz. Power loss and noise due to the input capacitor ESR are minimized by operating the two controller outputs out of phase. The 170μA no-load quiescent current extends operating life in battery-powered systems. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The LTC3858 features a precision 0.8V reference and a power good output indicator. A wide 4V to 38V input supply range encompasses a wide range of intermediate bus voltages and battery chemistries. Independent soft-start pins for each controller ramp the output voltages during start-up. The output latch-off feature protects the circuit in short-circuit conditions. For a leaded 28-lead SSOP package with a fixed current limit and one PGOOD output, without phase modulation or a clock output, see the LTC3858-1 data sheet.
L, LT, LTC, LTM, Burst Mode, OPTI-LOOP , µModule, PolyPhase, Linear Technology and the Linear logo are registered trademarks and No RSENSE and UltraFast are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents, including 5481178, 5705919, 5929620, 6100678, 6144194, 6177787, 6304066, 6580258.
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Low Operating IQ: 170µA (One Channel On) Wide Output Voltage Range: 0.8V ≤ VOUT ≤ 24V Wide VIN Range: 4V to 38V RSENSE or DCR Current Sensing Out-of-Phase Controllers Reduce Required Input Capacitance and Power Supply Induced Noise OPTI-LOOP® Compensation Minimizes COUT Phase-Lockable Frequency (75kHz-850kHz) Programmable Fixed Frequency (50kHz-900kHz) Selectable Continuous, Pulse-Skipping or Burst Mode® Operation at Light Loads Very Low Dropout Operation: 99% Duty Cycle Adjustable Output Voltage Soft-Start Power Good Output Voltage Monitor Output Overvoltage Protection Output Latch-Off Protection During Short Circuit Low Shutdown IQ: 8µA Internal LDO Powers Gate Drive from VIN or EXTVCC No Current Foldback During Start-Up Small 5mm × 5mm QFN Package
applicaTions
Automotive Systems Battery Operated Digital Devices n Distributed DC Power Systems
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Typical applicaTion
High Efficiency Dual 8.5V/3.3V Step-Down Converter
4.7µF TG1 3.3µH 0.1µF VIN INTVCC TG2 22µF 50V VIN 9V TO 38V 100 90 7.2µH EFFICIENCY (%) 80 70 60 50 40 30 20 10 0 0.0001 0.001 VIN = 12V VOUT = 3.3V FIGURE 12 CIRCUIT 0.01 0.1 1 OUTPUT CURRENT (A) 10
3858 TA01b
Efficiency and Power Loss vs Load Current
10000 1000 POWER LOSS (mW)
BOOST1 SW1 BG1 LTC3858
BOOST2 SW2 BG2 PGND SENSE2+
0.1µF
EFFICIENCY
POWER LOSS
100 10
SENSE1+ 0.007Ω VOUT1 3.3V 5A SENSE1– VFB1 ITH1 SS1 0.1µF SGND
0.01Ω SENSE2– VFB2 ITH2 SS2 0.1µF VOUT2 8.5V 3.5A 150µF
1
62.5k 150µF 20k
193k 680pF 15k 20k
680pF 15k
0.1
3858 TA01
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LTC3858 absoluTe MaxiMuM raTings
(Note 1)
pin conFiguraTion
TOP VIEW SENSE1+ PGOOD1 SW1 24 BOOST1 23 BG1 22 VIN 33 SGND 21 PGND 20 EXTVCC 19 INTVCC 18 BG2 17 BOOST2 9 10 11 12 13 14 15 16 TG2 SENSE2– SENSE2+ PGOOD2 SW2 VFB2 ITH2 SS2 VFB1 ITH1 ILIM TG1 SS1
Input Supply Voltage (VIN) ......................... –0.3V to 40V Topside Driver Voltages BOOST1, BOOST2 ................................ –0.3V to 46V . Switch Voltage (SW1, SW2) ........................ –5V to 40V (BOOST1-SW1), (BOOST2-SW2) ................ –0.3V to 6V RUN1, RUN2 ............................................... –0.3V to 8V Maximum Current Sourced into Pin from Source >8V...............................................100µA SENSE1+, SENSE2+, SENSE1– SENSE2– Voltages ..................................... –0.3V to 28V . PLLIN/MODE, FREQ Voltages .............. –0.3V to INTVCC ILIM, PHASMD Voltages ....................... –0.3V to INTVCC EXTVCC ..................................................... –0.3V to 14V . ITH1, ITH2,VFB1, VFB2 Voltages ...................... –0.3V to 6V PGOOD1, PGOOD2 Voltages ....................... –0.3V to 6V SS1, SS2, INTVCC Voltages ......................... –0.3V to 6V Operating Junction Temperature Range (Note 2) ................................................. –40°C to 125°C . Maximum Junction Temperature (Note 3) ............ 125°C Storage Temperature Range .................. –65°C to 150°C .
32 31 30 29 28 27 26 25 SENSE1– 1 FREQ 2 PHASMD 3 CLKOUT 4 PLLIN/MODE 5 SGND 6 RUN1 7 RUN2 8
UH PACKAGE 32-LEAD (5mm 5mm) PLASTIC QFN TJMAX = 125°C, θJA = 34°C/W EXPOSED PAD (PIN 33) IS SGND, MUST BE SOLDERED TO PCB
orDer inForMaTion
LEAD FREE FINISH LTC3858EUH#PBF LTC3858IUH#PBF TAPE AND REEL LTC3858EUH#TRPBF LTC3858IUH#TRPBF PART MARKING* 3858 3858 PACKAGE DESCRIPTION 32-Lead (5mm × 5mm) Plastic QFN 32-Lead (5mm × 5mm) Plastic QFN TEMPERATURE RANGE –40°C to 125°C –40°C to 125°C
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/
elecTrical characTerisTics
SYMBOL VIN VFB1,2 IFB1,2 VREFLNREG PARAMETER Input Supply Operating Voltage Range Regulated Feedback Voltage
The l denotes the specifications which apply over the full operating junction temperature range, otherwise specifications are at TA = 25°C. VIN = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted.
CONDITIONS (Note 4) ITH1,2 = 1.2V –40°C to 125°C –40°C to 85°C (Note 4) (Note 4) VIN = 4.5V to 38V MIN 4
l
TYP 0.800 0.800 ±5 0.002
MAX 38 0.812 0.808 ±50 0.02
UNITS V V V nA %/V
0.788 0.792
Feedback Current Reference Voltage Line Regulation
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LTC3858 elecTrical characTerisTics
SYMBOL VLOADREG PARAMETER Output Voltage Load Regulation
The l denotes the specifications which apply over the full operating junction temperature range, otherwise specifications are at TA = 25°C. VIN = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted.
CONDITIONS (Note4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 0.7V (Note4) Measured in Servo Loop, ∆ITH Voltage = 1.2V to 2V
l
MIN
TYP 0.01 –0.01 2 1.3
MAX 0.1 –0.1
UNITS % % mmho mA
l
gm1,2 IQ
Transconductance Amplifier gm Input DC Supply Current Pulse Skip or Forced Continuous Mode (One Channel On) Pulse Skip or Forced Continuous Mode (Both Channels On) Sleep Mode (One Channel On)
(Note 4) ITH1,2 = 1.2V, Sink/Source = 5µA (Note 5) RUN1 = 5V and RUN2 = 0V or RUN1 = 0V and RUN2 = 5V, VFB1 = 0.83V (No Load) RUN1,2 = 5V, VFB1,2 = 0.83V (No Load) RUN1 = 5V and RUN2 = 0V or RUN1 = 0V and RUN2 = 5V, VFB1 = 0.83V (No Load) RUN1,2 = 5V, VFB1,2 = 0.83V (No Load) RUN1,2 = 0V INTVCC Ramping Up INTVCC Ramping Down Measured at VFB1,2, Relative to Regulated VFB1,2 Each Channel Each Channel VOUT1,2 < INTVCC – 0.5V VOUT1,2 > INTVCC + 0.5V In Dropout, FREQ = 0V VSS1,2 = 0V VRUN1, VRUN2 Rising
l l l
2 170 250
mA µA
Sleep Mode (Both Channels On) Shutdown UVLO VOVL ISENSE ISENSE
+ –
300 8 3.6 7 4.0 3.8 10 540 98 0.7 1.23 1.9 1.3 7
l l l
450 20 4.2 4 13 ±1 ±1 700 1.4 1.33 2.1 1.7 13 36 57 86
µA µA V V % µA µA µA % µA V mV V V µA mV mV mV Ω Ω Ω Ω ns ns ns ns
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Undervoltage Lockout Feedback Overvoltage Protection SENSE+ Pins Current SENSE– Pins Current
DFMAX ISS1,2 VRUN1,2 On VSS1,2 LA VSS1,2 LT IDSC1,2 LT VSENSE(MAX) Gate Driver TG1,2 BG1,2 TG1,2 tr TG1,2 tf BG1,2 tr BG1,2 tf
Maximum Duty Factor Soft-Start Charge Current RUN Pin On Threshold Voltage
99.4 1.0 1.28 50 2 1.5 10 30 50 75 2.5 1.5 2.4 1.1
VRUN1,2 Hyst RUN Pin Hysteresis Voltage SS Pin Latch-Off Arming Threshold Voltage VSS1, VSS2 Rising from 1V SS Pin Latch-Off Threshold Voltage SS Discharge Current VSS1, VSS2 Falling from 2V Short-Circuit Condition VFB1,2 = 0.5V, VSS1,2 = 4.5V
Maximum Current Sense Threshold Voltage VFB1,2 = 0.7V, VSENSE1–,2– = 3.3V, ILIM = 0 VFB1,2 = 0.7V, VSENSE1–,2– = 3.3V, ILIM = FLOAT VFB1,2 = 0.7V, VSENSE1–,2– = 3.3V, ILIM = INTVCC Pull-Up On-Resistance Pull-Down On-Resistance Pull-Up On-Resistance Pull-Down On-Resistance TG Transistion Time: Rise Time Fall Time BG Transistion Time: Rise Time Fall Time (Note 6) CLOAD = 3300pF CLOAD = 3300pF (Note 6) CLOAD = 3300pF CLOAD = 3300pF
22 43 64
25 16 28 13
LTC3858 elecTrical characTerisTics
SYMBOL TG/BG t1D BG/TG t1D tON(MIN) VINTVCCVIN VLDOVIN VINTVCCEXT VLDOEXT VEXTVCC VLDOHYS f25kΩ f65kΩ f105kΩ fLOW fHIGH fSYNC VPGL IPGOOD VPG PARAMETER Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time Minimum On-Time Internal VCC Voltage INTVCC Load Regulation Internal VCC Voltage INTVCC Load Regulation EXTVCC Switchover Voltage EXTVCC Hysteresis Voltage Programmable Frequency Programmable Frequency Programmable Frequency Low Fixed Frequency High Fixed Frequency Synchronizable Frequency PGOOD Voltage Low PGOOD Leakage Current PGOOD Trip Level RFREQ = 25k, PLLIN/MODE = DC Voltage RFREQ = 65k, PLLIN/MODE = DC Voltage RFREQ = 105k, PLLIN/MODE = DC Voltage VFREQ = 0V, PLLIN/MODE = DC Voltage VFREQ = INTVCC, PLLIN/MODE = DC Voltage PLLIN/MODE = External Clock IPGOOD = 2mA VPGOOD = 5V VFB with Respect to Set Regulated Voltage VFB Ramping Negative Hysteresis VFB with Respect to Set Regulated Voltage VFB Ramping Positive Hysteresis tPG Delay for Reporting a Fault (PGOOD Low) –13 7 –10 2.5 10 2.5 25
l
The l denotes the specifications which apply over the full operating junction temperature range, otherwise specifications are at TA = 25°C. VIN = 12V, VRUN1,2 = 5V, EXTVCC = 0V unless otherwise noted.
CONDITIONS CLOAD = 3300pF Each Driver CLOAD = 3300pF Each Driver (Note 7) 6V < VIN < 38V, VEXTVCC = 0V ICC = 0mA to 50mA, VEXTVCC = 0V 6V < VEXTVCC < 13V ICC = 0mA to 50mA, VEXTVCC = 8.5V EXTVCC Ramping Positive 4.5 4.85 4.85 MIN TYP 30 30 95 5.1 0.7 5.1 0.6 4.7 250 105 375 320 485 75 0.2 440 835 350 535 380 585 850 0.4 ±1 –7 13 505 5.35 1.1 5.35 1.1 4.9 MAX UNITS ns ns ns V % V % V mV kHz kHz kHz kHz kHz kHz V µA % % % % µs
INTVCC Linear Regulator
Oscillator and Phase-Locked Loop
PGOOD1 and PGOOD2 Outputs
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Ratings for extended periods may affect device reliability and lifetime. Note 2: The LTC3858E is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3858I is guaranteed over the full –40°C to 125°C operating junction temperature range. Note 3: TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formula: TJ = TA + (PD • 34°C/W)
Note 4: The LTC3858 is tested in a feedback loop that servos VITH1,2 to a specified voltage and measures the resultant VFB1,2. The specification at 85°C is not tested in production. This specification is assured by design, characterization and correlation to production testing at 125°C. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications information. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels Note 7: The minimum on-time condition is specified for an inductor peak-to-peak ripple current ≥ of 40% IMAX (See Minimum On-Time Considerations in the Applications Information section).
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LTC3858 Typical perForMance characTerisTics
Efficiency and Power Loss vs Output Current
100 FIGURE 12 CIRCUIT 90 VIN = 12V VOUT = 3.3V 80 70 60 50 40 30 20 10 0 0.0001 100 Burst Mode OPERATION 10 PULSESKIPPING MODE 1 FORCED CONTINUOUS MODE 0.1 0.001 0.01 0.1 1 10 OUTPUT CURRENT (A)
3858 G01
Efficiency vs Output Current
10000 100 90 1000 POWER LOSS (mW) EFFICIENCY (%) 80 70 60 50 40 30 20 10 0 0.0001 0.001 VOUT = 3.3V FIGURE 12 CIRCUIT 0.01 0.1 1 OUTPUT CURRENT (A) 10
3858 G02
VIN = 5V VIN = 12V
EFFICIENCY (%)
Efficiency vs Input Voltage
98 96 94 EFFICIENCY (%) 92 90 88 86 84 82 80 0 5 10 15 20 25 30 INPUT VOLTAGE (V) 35 40 IL 2A/DIV FIGURE 12 CIRCUIT VOUT = 3.3V IOUT = 4A VOUT 100mV/DIV ACCOUPLED
Load Step (Burst Mode Operation)
VOUT 100mV/DIV ACCOUPLED
Load Step (Forced Continuous Mode)
IL 2A/DIV
VOUT = 3.3V 20µs/DIV FIGURE 12 CIRCUIT
3858 G04
20µs/DIV VOUT = 3.3V FIGURE 12 CIRCUIT
3858 G05
3858 G03
Load Step (Pulse-Skipping Mode)
VOUT 100mV/DIV ACCOUPLED
Inductor Current at Light Load
Soft-Start
FORCED CONTINUOUS MODE Burst Mode OPERATION 2A/DIV PULSESKIPPING MODE VOUT = 3.3V 20µs/DIV FIGURE 12 CIRCUIT
3858 G06
VOUT2 2V/DIV
VOUT1 2V/DIV
IL 2A/DIV
VOUT = 3.3V 2µs/DIV ILOAD = 200µA FIGURE 12 CIRCUIT
3858 G07
20ms/DIV FIGURE 12 CIRCUIT
3858 G08
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LTC3858 Typical perForMance characTerisTics
Total Input Supply Current vs Input Voltage
400 350 SUPPLY CURRENT (µA) 300 250 200 150 100 50 0 5 10 15 30 25 20 INPUT VOLTAGE (V) 35 40
3858 G10
EXTVCC Switchover and INTVCC Voltages vs Temperature
5.6 EXTVCC AND INTVCC VOLTAGE (V) 5.4 INTVCC VOLTAGE (V) 5.2 5.0 4.8 4.6 4.4 4.2 4.0 –45 –20 5 80 55 30 TEMPERATURE (°C) 105 130 5.0 EXTVCC RISING EXTVCC FALLING INTVCC 5.2 5.2
INTVCC Line Regulation
FIGURE 12 CIRCUIT VOUT = 3.3V ONE CHANNEL ON 300µA LOAD
5.1
NO LOAD
5.1
0
5
10
15 20 25 30 INPUT VOLTAGE (V)
35
40
3858 G11
3858 G12
CURRENT SENSE THRESHOLD (mV)
–50 –100 SENSE– CURRENT (µA) –150 –200 –250 –300 –350 –400 –450 –500 –550 –600 0 25 10 15 20 VSENSE COMMON MODE VOLTAGE (V) 5
3858 G14
MAXIMUM CURRENT SENSE VOLTAGE (mV)
80 60 40 20 0 –20 –40
Maximum Current Sense Voltage vs ITH Voltage
PULSE SKIPPING FORCED CONTINUOUS Burst Mode OPERATION (FALLING) Burst Mode OPERATION (RISING) 0
SENSE– Pin Input Bias Current
80
Maximum Current Sense Threshold vs Duty Cycle
ILIM = INTVCC 60 ILIM = FLOAT
40
ILIM = GND ILIM = FLOAT ILIM = INTVCC 5% DUTY CYCLE 0 0.2 0.4 0.6 0.8 1.0 ITH PIN VOLTAGE 1.2 1.4
ILIM = GND
20
0
0
10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%)
3858 G15
3858 G13
Foldback Current Limit
MAXIMUM CURRENT SENSE VOLTAGE (mV) 90 80 70 60 50 40 30 20 10 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 FEEDBACK VOLTAGE (V)
3858 G16
Quiescent Current vs Temperature
230 210 QUIESCENT CURRENT (µA) 190 170 150 130 110 –45 PLLIN/MODE = 0 VIN = 12V VOUT = 3.3V ONE CHANNEL ON 10 9 8 7 6 5
Shutdown Current vs Temperature
ILIM = INTVCC
ILIM = FLOAT
ILIM = GND
SHUTDOWN CURRENT (µA)
–20
80 5 55 30 TEMPERATURE (°C)
105
130
4 –45 –20
55 30 80 5 TEMPERATURE (°C)
105
130
3858 G17
3858 G18
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LTC3858 Typical perForMance characTerisTics
Soft-Start Pull-Up Current vs Temperature
1.20 1.15 SS PULL-UP CURRENT (µA) RUN PIN VOLTAGE (V) 1.10 1.05 1.00 0.95 0.90 0.85 0.80 –45 –20 5 80 55 30 TEMPERATURE (°C) 105 130 1.40 REGULATED FEEDBACK VOLTAGE (mV) 1.35 1.30 1.25 1.20 1.15 1.10 1.05 1.00 0.95 0.90 –45 –20 55 30 5 80 TEMPERATURE (°C) 105 130
Shutdown (RUN) Threshold vs Temperature
808 806 804 802 800 798 796 794
Regulated Feedback Voltage vs Temperature
792 –45 –20
5
80 55 30 TEMPERATURE (°C)
105
130
3858 G19
3858 G20
22554 G21
SENSE– Pin Input Current vs Temperature
50 0 –50 –100 –150 –200 –250 –300 –350 –400 –450 –500 –550 –600 –45 14 VOUT = 3.3V INPUT CURRENT (µA) 12
Shutdown Input Current vs Input Voltage
800 700 600 FREQUENCY (kHz) 500 400 300 200 100 5 10 25 20 30 15 INPUT VOLTAGE (V) 35 40
3858 G23
Oscillator Frequency vs Temperature
SENSE– CURRENT (µA)
10 8 6 4 2 0
FREQ = INTVCC
FREQ = GND
VOUT = 28V –20 80 55 5 30 TEMPERATURE (°C) 105 130
0 –45 –20
5
80 55 30 TEMPERATURE (°C)
105
130
3858 G22
3858 G24
Oscillator Frequency vs Input Voltage
356 OSCILLATOR FREQUENCY (kHz) 354 352 350 348 346 344 INTVCC VOLTAGE (V) FREQ = GND 4.4 4.3 4.2 4.1 4.0 3.9 3.8 3.7 3.6 3.5 5 10 25 20 30 15 INPUT VOLTAGE (V) 35 40
3858 G28
Undervoltage Lockout Threshold vs Temperature
3.4 –45
–20
55 30 5 80 TEMPERATURE (°C)
105
130
3858 G25
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LTC3858 Typical perForMance characTerisTics
INTVCC and EXTVCC vs Load Current
5.20 VIN = 12V 2.3 2.2 2.1 INTVCC VOLTAGE (V) 2.0 1.9 1.8 1.7 1.6 1.5 1.4 1.3 4.95 0 20 40 60 80 100 120 140 160 180 200 LOAD CURRENT (mA)
3858 G26
Latch-Off Threshold Voltages vs Temperature
5.15 INTVCC VOLTAGE (V) 5.10 EXTVCC = 0V 5.05 5.00 EXTVCC = 8V
ARMING THRESHOLD
LATCH-OFF THRESHOLD
1.2 –45
–20
55 30 5 80 TEMPERATURE (°C)
105
130
3858 G27
pin FuncTions
SENSE1–, SENSE2– (Pin 1, Pin 9): The (–) Input to the Differential Current Comparators. When greater than INTVCC – 0.5V, the SENSE– pin supplies current to the current comparator. FREQ (Pin 2): The Frequency Control Pin for the Internal Voltage-Controlled Oscillator (VCO). Connecting this pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting this pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. Other frequencies between 50kHz and 900kHz can be programmed using a resistor between FREQ and GND. An internal 20µA pull-up current develops the voltage to be used by the VCO to control the frequency PHASMD (Pin 3): Control input to phase selector which determines the phase relationships between controller 1, controller 2 and the CLKOUT signal. Pulling this pin to ground forces TG2 and CLKOUT to be out of phase 180° and 60° with respect to TG1. Connecting this pin to INTVCC forces TG2 and CLKOUT to be out of phase 240° and 120° with respect to TG1. Floating this pin forces TG2 and CLKOUT to be out of phase 180° and 90° with respect to TG1. Refer to the Table 1. CLKOUT (Pin 4): Output clock signal available to daisychain other controller ICs for additional MOSFET driver stages/phases. The output levels swing from INTVCC to ground. PLLIN/MODE (Pin 5): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, the phase-locked loop will force the rising TG1 signal to be synchronized with the rising edge of the external clock. When not synchronizing to an external clock, this input, which acts on both controllers, determines how the LTC3858 operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.2V and less than INTVCC – 1.3V selects pulse-skipping operation. SGND (Pin 6, Exposed Pad Pin 33): Small-signal ground common to both controllers, must be routed separately from high current grounds to the common (–) terminals of the CIN capacitors. The exposed pad must be soldered to the PCB for rated thermal performance.
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LTC3858 pin FuncTions
RUN1, RUN2 (Pin 7, Pin 8): Digital Run Control Inputs for Each Controller. Forcing either of these pins below 1.2V shuts down that controller. Forcing both of these pins below 0.7V shuts down the entire LTC3858, reducing quiescent current to approximately 8µA. Do NOT float these pins. ILIM (Pin 28): Current Comparator Sense Voltage Range Inputs. Tying this pin to SGND, FLOAT or INTVCC sets the maximum current sense threshold to one of three different levels for both comparators. INTVCC (Pin 19): Output of the Internal Linear Low Dropout Regulator. The driver and control circuits are powered from this voltage source. Must be decoupled to power ground with a minimum of 4.7µF ceramic or other low ESR capacitor. Do not use the INTVCC pin for any other purpose. EXTVCC (Pin 20): External Power Input to an Internal LDO Connected to INTVCC. This LDO supplies INTVCC power, bypassing the internal LDO powered from VIN whenever EXTVCC is higher than 4.7V. See EXTVCC Connection in the Applications Information section. Do not exceed 14V on this pin. PGND (Pin 21): Driver Power Ground. Connects to the sources of bottom (synchronous) N-channel MOSFETs and the (–) terminal(s) of CIN. VIN (Pin 22): Main Input Supply Pin. A bypass capacitor should be tied between this pin and the signal ground pin. BG1, BG2 (Pin 23, Pin 18): High Current Gate Drives for Bottom (Synchronous) N-Channel MOSFETs. Voltage swing at these pins is from ground to INTVCC. BOOST1, BOOST2 (Pin 24, Pin 17): Bootstrapped Supplies to the Topside Floating Drivers. Capacitors are connected between the BOOST and SW pins and Schottky diodes are tied between the BOOST and INTVCC pins. Voltage swing at the BOOST pins is from INTVCC to (VIN + INTVCC). SW1, SW2 (Pin 25, Pin 16): Switch Node Connections to Inductors. TG1, TG2 (Pin 26, Pin 15): High Current Gate Drives for Top N-Channel MOSFETs. These are the outputs of floating drivers with a voltage swing equal to INTVCC – 0.5V superimposed on the switch node voltage SW. PGOOD1, PGOOD2 (Pin 27, Pin 14): Open-Drain Logic Output. PGOOD1,2 is pulled to ground when the voltage on the VFB1,2 pin is not within ±10% of its set point. SS1, SS2 (Pin 29, Pin 13): External Soft-Start Input. The LTC3858 regulates the VFB1,2 voltage to the smaller of 0.8V or the voltage on the SS1,2 pin. An internal 1µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time to final regulated output voltage. This pin is also used as the short-circuit latchoff timer. ITH1, ITH2 (Pin 30, Pin 12): Error Amplifier Outputs and Switching Regulator Compensation Points. Each associated channel’s current comparator trip point increases with this control voltage. VFB1, VFB2 (Pin 31, Pin 11): Receives the remotely sensed feedback voltage for each controller from an external resistive divider across the output. SENSE1+, SENSE2+ (Pin 32, Pin 10): The (+) Input to the differential current comparators that are normally connected to inductor DCR sensing networks or current sensing resistors. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold.
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LTC3858 FuncTional DiagraM
INTVCC + 20µA 100k ILIM 28 VIN 22 20 5.1V LDO EN + 5.1V LDO EN 0.5µA SHDN RST 2(VFB) – EXTVCC OV + CURRENT LIMIT + + + – – – – – PGOOD1 27 0.88V VFB1 0.72V 0.88V VFB2 0.72V VCO CLK2 CLK1 – + 0.425V SLEEP IR – S R Q Q SHDN PHASMD 3 CLKOUT 4 DROP OUT DET TOP BOT TOP ON SWITCH LOGIC BOT INTVCC TG 26, 15 SW 25, 16 BG 23, 18 PGND 21 L RSENSE CB D CIN DUPLICATE FOR SECOND CONTROLLER CHANNEL BOOST 24, 17 DB VIN
PGOOD2 14
COUT VOUT
FREQ 2
–+
+–
3mV
PLLIN/MODE 5
SYNC DET
2.7V 0.55V
SLOPE COMP +
FOLDBACK 1µA SHORT CKT LATCH-OFF SS 29, 13
11V RUN 7, 8 SHDN 10µA
4.7V
6 SGND
19 INTVCC
0
–
+ SENSE+ 32, 10 SENSE– 1, 9 VFB 31, 11 EA 0.80V TRACK/SS ITH 30, 12 RA RB 0.88V CC CC2 RC CSS
3858 FD
+
–
CLP
PFD
ICMP
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LTC3858 operaTion (Refer to the Functional Diagram)
The LTC3858 uses a constant frequency, current mode step-down architecture with the two controller channels operating 180 degrees out of phase. During normal operation, each external top MOSFET is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP , resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier, EA. The error amplifier compares the output voltage feedback signal at the VFB pin (which is generated with an external resistor divider connected across the output voltage, VOUT , to ground) to the internal 0.800V reference voltage. When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the top MOSFET is turned off each cycle, the bottom MOSFET is turned on until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. INTVCC/EXTVCC Power Power for the top and bottom MOSFET drivers and most other internal circuitry is derived from the INTVCC pin. When the EXTVCC pin is left open or tied to a voltage less than 4.7V, the VIN LDO (low dropout linear regulator) supplies 5.1V from VIN to INTVCC. If EXTVCC is taken above 4.7V, the VIN LDO is turned off and the EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies 5.1V from EXTVCC to INTVCC. Using the EXTVCC pin allows the INTVCC power to be derived from a high efficiency external source such as one of the LTC3858 switching regulator outputs. Each top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each switching cycle through an external diode when the top MOSFET turns off. If the input voltage, VIN, decreases to a voltage close to VOUT , the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about one-twelfth of the clock period every tenth cycle to allow CB to recharge. Shutdown and Start-Up (RUN1, RUN2 and SS1, SS2 Pins) The two channels of the LTC3858 can be independently shut down using the RUN1 and RUN2 pins. Pulling either of these pins below 1.26V shuts down the main control loop for that controller. Pulling both pins below 0.7V disables both controllers and most internal circuits, including the INTVCC LDOs. In this state, the LTC3858 draws only 8µA of quiescent current. The RUN pin may be externally pulled up or driven directly by logic. When driving the RUN pin with a low impedance source, do not exceed the absolute maximum rating of 8V. The RUN pin has an internal 11V voltage clamp that allows the RUN pin to be connected through a resistor to a higher voltage (for example, VIN), so long as the maximum current into the RUN pin does not exceed 100µA. The start-up of each controller’s output voltage, VOUT , is controlled by the voltage on the SS pin for that channel. When the voltage on the SS pin is less than the 0.8V internal reference, the LTC3858 regulates the VFB voltage to the SS pin voltage instead of the 0.8V reference. This allows the SS pin to be used to program a soft-start by connecting an external capacitor from the SS pin to SGND. An internal 1µA pull-up current charges this capacitor creating a voltage ramp on the SS pin. As the SS voltage rises linearly from 0V to 0.8V (and beyond up to the absolute maximum rating of 6V), the output voltage VOUT rises smoothly from zero to its final value. Short-Circuit Latch-Off After the controller has been started and been given adequate time to ramp up the output voltage, the SS capacitor is used in a short-circuit time-out circuit. Specifically, once the voltage on the SS pin rises above 2V (the arming threshold), the short-circuit timeout circuit is enabled (see Figure 1). If the output voltage falls below 70% of its nominal regulated voltage, the SS capacitor begins discharging with a net 9µA pull-down current on the assumption that the output is in an overcurrent and/or short-circuit condition. If the condition lasts long enough
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LTC3858 operaTion (Refer to the Functional Diagram)
INTVCC SS VOLTAGE 2V 0.8V LATCH-OFF COMMAND 0V 1µA –9µA OUTPUT VOLTAGE LATCH-OFF ENABLE
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1.5V
SS PIN CURRENT
1µA
limit in proportion to the severity of the overcurrent or short-circuit condition. Even if a short circuit is present and the short-circuit latch-off is not yet armed (when SS voltage has not yet reached 2V), a safe, low output current is provided due to internal current foldback and actual power wasted is low due to the efficient nature of the current mode switching regulator. Foldback current limiting is disabled during the soft-start interval (as long as the VFB voltage is keeping up with the SS voltage). Light Load Current Operation (Burst Mode Operation, Pulse-Skipping or Forced Continuous) (PLLIN/MODE Pin) The LTC3858 can be enabled to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode, or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/ MODE pin to ground. To select forced continuous operation, tie the PLLIN/MODE pin to INTVCC. To select pulse-skipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.2V and less than INTVCC – 1.3V. When a controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 30% of the maximum sense voltage even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, the error amplifier EA will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling “sleep” mode) and both external MOSFETs are turned off. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current. If one channel is shut down and the other channel is in sleep mode, the LTC3858 draws only 170µA of quiescent current. If both channels are in sleep mode, the LTC3858 draws only 300µA of quiescent current. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the top external MOSFET on the next cycle of the internal oscillator.
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ARMING SOFT-START INTERVAL
tLATCH
Figure 1. Latch-Off Timing Diagram
to allow the SS pin voltage to fall below 1.5V (the latchoff threshold), the controller will shut down (latch off) until the RUN pin voltage or the VIN voltage is recycled. The delay time from when a short-circuit occurs until the controller latches off can be calculated using the following equation tLATCH ≈ CSS VSS – 1.5V 9µA
where VSS is the initial voltage (must be greater than 2V) on the SS pin at the time the short-circuit occurs. Normally the SS pin voltage will have been pulled up to the INTVCC voltage (5.1V) by the internal 1µA pull-up current. Note that the two controllers on the LTC3858 have separate, independent short-circuit latchoff circuits. Latchoff can be overridden/defeated by connecting a resistor 150k or less from the SS pin to INTVCC. This resistor provides enough pull-up current to overcome the 9µA pull-down current present during a short-circuit. Note that this resistor also shortens the soft-start period. Foldback Current On the other hand, when the output voltage falls to less than 70% of its nominal level, foldback current limiting is also activated, progressively lowering the peak current
LTC3858 operaTion (Refer to the Functional Diagram)
When a controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator, IR, turns off the bottom external MOSFET just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller is in discontinuous operation. In forced continuous operation or when clocked by an external clock source to use the phase-locked loop (see Frequency Selection and Phase-Locked Loop section), the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantages of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the output ripple is independent of load current. When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC3858 operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator, ICMP , may remain tripped for several cycles and force the external top MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference when compared to Burst Mode operation. It provides higher light load efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a tradeoff between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The switching frequency of the LTC3858’s controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to SGND, tied to INTVCC or programmed through an external resistor. Tying FREQ to SGND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and SGND allows the frequency to be programmed between 50kHz and 900kHz, as shown in Figure 9 A phase-locked loop (PLL) is available on the LTC3858 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turn-on of controller 1’s external top MOSFET to the rising edge of the synchronizing signal. Thus, the turn-on of controller 2’s external top MOSFET is 180 degrees out of phase to the rising edge of the external clock source. The VCO input voltage is pre-biased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock’s to the rising edge of TG1. The ability to pre-bias the loop filter allows the PLL to lock-in rapidly without deviating far from the desired frequency. The typical capture range of the phase-locked loop is from approximately 55kHz to 1MHz, with a guarantee over all manufacturing variations to be between 75kHz and 850kHz. In other words, the LTC3858’s PLL is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.1V (falling). PolyPhase® Applications (CLKOUT and PHASMD Pins) The LTC3858 features two pins (CLKOUT and PHASMD) that allow other controller ICs to be daisy-chained with the LTC3858 in PolyPhase applications. The clock output signal on the CLKOUT pin can be used to synchronize additional power stages in a multiphase power supply solution feeding a single, high current output or multiple separate outputs. The PHASMD pin is used to adjust the phase of the CLKOUT signal as well as the relative phases
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LTC3858 operaTion (Refer to the Functional Diagram)
between the two internal controllers, as summarized in Table 1. The phases are calculated relative to the zero degrees phase being defined as the rising edge of the top gate driver output of controller 1 (TG1).
Table 1
VPHASMD GND Floating INTVCC CONTROLLER 2 PHASE 180° 180° 240° CLKOUT PHASE 60° 90° 120°
Theory and Benefits of 2-Phase Operation Why the need for 2-phase operation? Up until the 2-phase family, constant frequency dual switching regulators operated both channels in phase (i.e., single phase operation). This means that both switches turned on at the same time, causing current pulses of up to twice the amplitude of those for one regulator to be drawn from the input capacitor and battery. These large amplitude current pulses increased the total RMS current flowing from the input capacitor, requiring the use of more expensive input capacitors and increasing both EMI and losses in the input capacitor and battery. With 2-phase operation, the two channels of the dual switching regulator are operated 180 degrees out of phase. This effectively interleaves the current pulses drawn by the switches, greatly reducing the overlap time where they add together. The result is a significant reduction in total RMS input current, which in turn allows less expensive input capacitors to be used, reduces shielding requirements for EMI and improves real world operating efficiency. Figure 2 compares the input waveforms for a representative single-phase dual switching regulator to the LTC3858 2-phase dual switching regulator. An actual measurement of the RMS input current under these conditions shows that 2-phase operation dropped the input current from 2.53ARMS to 1.55ARMS. While this is an impressive reduction in itself, remember that the power losses are proportional to IRMS2, meaning that the actual power wasted is reduced by a
Output Overvoltage Protection An overvoltage comparator guards against transient overshoots as well as other more serious conditions that may overvoltage the output. When the VFB pin rises by more than 10% above its regulation point of 0.800V, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. Power Good (PGOOD1 and PGOOD2) Pins Each PGOOD pin is connected to an open drain of an internal N-channel MOSFET. The MOSFET turns on and pulls the PGOOD pin low when the corresponding VFB pin voltage is not within ±10% of the 0.8V reference voltage. The PGOOD pin is also pulled low when the corresponding RUN pin is low (shut down). When the VFB pin voltage is within the ±10% requirement, the MOSFET is turned off and the pin is allowed to be pulled up by an external resistor to a source no greater than 6V.
5V SWITCH 20V/DIV 3.3V SWITCH 20V/DIV INPUT CURRENT 5A/DIV INPUT VOLTAGE 500mV/DIV
IIN(MEAS) = 2.53ARMS
IIN(MEAS) = 1.55ARMS
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Figure 2. Input Waveforms Comparing Single-Phase (a) and 2-Phase (b) Operation for Dual Switching Regulators Converting 12V to 5V and 3.3V at 3A Each. The Reduced Input Ripple with the 2-Phase Regulator Allows Less Expensive Input Capacitors, Reduces Shielding Requirements for EMI and Improves Efficiency
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LTC3858 operaTion (Refer to the Functional Diagram)
factor of 2.66. The reduced input ripple voltage also means less power is lost in the input power path, which could include batteries, switches, trace/connector resistances and protection circuitry. Improvements in both conducted and radiated EMI also directly accrue as a result of the reduced RMS input current and voltage. Of course, the improvement afforded by 2-phase operation is a function of the dual switching regulator’s relative duty cycles which, in turn, are dependent upon the input
3.0 2.5 INPUT RMS CURRENT (A) 2.0 1.5 1.0 0.5 0 SINGLE PHASE DUAL CONTROLLER
voltage VIN (Duty Cycle = VOUT/VIN). Figure 3 shows how the RMS input current varies for single phase and 2-phase operation for 3.3V and 5V regulators over a wide input voltage range. It can readily be seen that the advantages of 2-phase operation are not just limited to a narrow operating range, for most applications is that 2-phase operation will reduce the input capacitor requirement to that for just one channel operating at maximum current and 50% duty cycle.
2-PHASE DUAL CONTROLLER
VO1 = 5V/3A VO2 = 3.3V/3A 0 10 20 30 INPUT VOLTAGE (V) 40
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Figure 3. RMS Input Current Comparison
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LTC3858 applicaTions inForMaTion
The Typical Application on the first page is a basic LTC3858 application circuit. LTC3858 can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design tradeoff between cost, power consumption and accuracy. DCR sensing is becoming popular because it saves expensive current sensing resistors and is more power efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs and Schottky diodes are selected. Finally, input and output capacitors are selected. Current Limit Programming The ILIM pin is a tri-level logic input which sets the maximum current limit of the converter. When ILIM is grounded, the maximum current limit threshold voltage of the current comparator is programmed to be 30mV. When ILIM is floated, the maximum current limit threshold is 50mV. When ILIM is tied to INTVCC, the maximum current limit threshold is set to 75mV. SENSE+ and SENSE– Pins The SENSE+ and SENSE– pins are the inputs to the current comparators. The common mode voltage range on these pins is 0V to 28V (Abs Max), enabling the LTC3858 to regulate output voltages up to a nominal 24V (allowing margin for tolerances and transients). The SENSE+ pin is high impedance over the full common mode range, drawing at most ±1µA. This high impedance allows the current comparators to be used in inductor DCR sensing. The impedance of the SENSE– pin changes depending on the common mode voltage. When SENSE– is less than Filter components mutual to the sense lines should be placed close to the LTC3858, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 4). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If inductor DCR sensing is used (Figure 5b), resistor R1 should be placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes.
TO SENSE FILTER, NEXT TO THE CONTROLLER
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COUT
INDUCTOR OR RSENSE
Figure 4. Sense Lines Placement with Inductor or Sense Resistor
Low Value Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure 5a. RSENSE is chosen based on the required output current. The current comparator has a maximum threshold VSENSE(MAX) determined by the ILIM setting. The current comparator threshold voltage sets the peak of the inductor current, yielding a maximum average output current, IMAX, equal to the peak value less half the peak-to-peak ripple current, ∆IL. To calculate the sense resistor value, use the equation: RSENSE = VSENSE(MAX ) IMAX + ∆IL 2
INTVCC – 0.5V, a small current of less than 1µA flows out of the pin. When SENSE– is above INTVCC + 0.5V, a higher current (~550µA) flows into the pin. Between INTVCC – 0.5V and INTVCC + 0.5V, the current transitions from the smaller current to the higher current.
When using the controller in very low dropout conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criterion for buck regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak output current depending upon the operating duty factor.
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LTC3858 applicaTions inForMaTion
Inductor DCR Sensing For applications requiring the highest possible efficiency at high load currents, the LTC3850 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 5b. The DCR of the inductor represents the small amount of DC resistance of the copper wire, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, power loss through a sense resistor would cost several points of efficiency compared to inductor DCR sensing. If the external R1||R2 • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: RSENSE(EQUIV ) =
VIN INTVCC BOOST TG SW LTC3858 BG RSENSE VOUT LTC3858
To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for the Maximum Current Sense Threshold Voltage (VSENSE(MAX)) in the Electrical Characteristics table (30mV, 50mV or 75mV depending on the state of the ILIM pin). Next, determine the DCR of the inductor. When provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of copper, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. To scale the maximum inductor DCR to the desired sense resistor (RD) value, use the divider ratio: RD = RSENSE(EQUIV ) DCRMAX at TL(MAX )
C1 is usually selected to be in the range of 0.1µF to 0.47µF . This forces R1||R2 to around 2k, reducing error that might have been caused by the SENSE+ pin’s ±1µA current. The equivalent resistance R1||R2 is scaled to the room temperature inductance and maximum DCR: R1|| R2 =
VSENSE(MAX ) IMAX + ∆IL 2
VIN
(
L DCR at 20°C • C1
)
VIN INTVCC BOOST TG SW BG R1 C1* SENSE– SGND
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VIN
INDUCTOR L DCR VOUT
SENSE+ SENSE– SGND
PLACE CAPACITOR NEAR SENSE PINS
SENSE+
R2
*PLACE C1 NEAR SENSE PINS
(R1||R2) • C1 =
L DCR
RSENSE(EQ) = DCR
R2 R1 + R2
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(5a) Using a Resistor to Sense Current
(5b) Using the Inductor DCR to Sense Current
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Figure 5. Current Sensing Methods
LTC3858 applicaTions inForMaTion
The sense resistor values are: R1 = R1 • RD R1|| R2 ; R2 = RD 1 – RD setting ripple current is ∆IL = 0.3(IMAX). The maximum ∆IL occurs at the maximum input voltage. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 30% of the current limit determined by RSENSE. Lower inductor values (higher ∆IL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite or molypermalloy cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance value selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred for high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! Power MOSFET and Schottky Diode (Optional) Selection Two external power MOSFETs must be selected for each controller in the LTC3858: one N-channel MOSFET for the top (main) switch, and one N-channel MOSFET for the bottom (synchronous) switch. The peak-to-peak drive levels are set by the INTVCC voltage. This voltage is typically 5.2V during start-up (see EXTVCC Pin Connection). Consequently, logic-level threshold MOSFETs must be used in most applications. The only
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The maximum power loss in R1 is related to duty cycle, and will occur in continuous mode at the maximum input voltage: PLOSS R1 =
( VIN(MAX) – VOUT ) • VOUT
R1
Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use inductor DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge losses. In addition to this basic tradeoff, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current ∆IL decreases with higher inductance or higher frequency and increases with higher VIN: ∆IL =
( )( )
V 1 VOUT 1– OUT VIN fL
Accepting larger values of ∆IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for
LTC3858 applicaTions inForMaTion
exception is if low input voltage is expected (VIN < 4V); then, sub-logic level threshold MOSFETs (VGS(TH) < 3V) should be used. Pay close attention to the BVDSS specification for the MOSFETs as well; many of the logic-level MOSFETs are limited to 30V or less. Selection criteria for the power MOSFETs include the “ON” resistance, RDS(ON), Miller capacitance, CMILLER, input voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: Main Switch Duty Cycle = VOUT VIN VIN − VOUT VIN Both MOSFETs have I2R losses while the topside N-channel equation includes an additional term for transition losses, which are highest at high input voltages. For VIN < 20V the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. The term (1+ δ) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but δ = 0.005/°C can be used as an approximation for low voltage MOSFETs. The optional Schottky diodes D3 and D4 shown in Figure 12 conduct during the dead-time between the conduction of the two power MOSFETs. This prevents the body diode of the bottom MOSFET from turning on, storing charge during the dead-time and requiring a reverse recovery period that could cost as much as 3% in efficiency at high VIN. A 1A to 3A Schottky is generally a good compromise for both regions of operation due to the relatively small average current. Larger diodes result in additional transition losses due to their larger junction capacitance. CIN and COUT Selection The selection of CIN is simplified by the 2-phase architecture and its impact on the worst-case RMS current drawn through the input network (battery/fuse/capacitor). It can be shown that the worst-case capacitor RMS current occurs when only one controller is operating. The controller with the highest (VOUT)(IOUT) product needs to be used in the formula shown in Equation 1 to determine the maximum RMS capacitor current requirement. Increasing the output current drawn from the other controller will actually decrease the input RMS ripple current from its maximum value. The out-of-phase technique typically reduces the input capacitor’s RMS ripple current by a factor of 30% to 70% when compared to a single phase power supply solution.
Synchronous Switch Duty Cycle =
The MOSFET power dissipations at maximum output current are given by: PMAIN = VOUT I VIN MAX
(
)2 (1+ δ )RDS(ON) + ( )( )
( VIN )
2 IMAX
2 RDR CMILLER •
1 1 + f VINTVCC – VTHMIN VTHMIN PSYNC = VIN – VOUT IMAX VIN
()
(
)2 (1+ δ )RDS(ON)
where δ is the temperature dependency of RDS(ON) and RDR (approximately 2Ω) is the effective driver resistance at the MOSFET’s Miller threshold voltage. VTHMIN is the typical MOSFET minimum threshold voltage.
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LTC3858 applicaTions inForMaTion
In continuous mode, the source current of the top MOSFET is a square wave of duty cycle (VOUT)/(VIN). To prevent large voltage transients, a low ESR capacitor sized for the maximum RMS current of one channel must be used. The maximum RMS capacitor current is given by: CIN Re quired IRMS ≈
1/ 2 IMAX VOUT VIN – VOUT (1) VIN
the VIN pin provides further isolation between the two channels. The selection of COUT is driven by the effective series resistance (ESR). Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering. The output ripple (∆VOUT) is approximated by: 1 ∆VOUT ≈ ∆IL ESR + 8 • f • COUT where fO is the operating frequency, COUT is the output capacitance and ∆IL is the ripple current in the inductor. The output ripple is highest at maximum input voltage since ∆IL increases with input voltage. Setting Output Voltage The LTC3858 output voltages are each set by an external feedback resistor divider carefully placed across the output, as shown in Figure 6. The regulated output voltage is determined by: R VOUT = 0.8 V 1+ B RA To improve the frequency response, a feedforward capacitor, CFF , may be used. Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line.
VOUT 1/2 LTC3858 VFB RA
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(
)(
)
Equation 1 has a maximum at VIN = 2VOUT , where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. Due to the high operating frequency of the LTC3858, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question. The benefit of 2-phase operation can be calculated by using Equation 1 for the higher power controller and then calculating the loss that would have resulted if both controller channels switched on at the same time. The total RMS power lost is lower when both controllers are operating due to the reduced overlap of current pulses required through the input capacitor’s ESR. This is why the input capacitor’s requirement calculated above for the worst-case controller is adequate for the dual controller design. Also, the input protection fuse resistance, battery resistance, and PC board trace resistance losses are also reduced due to the reduced peak currents in a 2-phase system. The overall benefit of a multiphase design will only be fully realized when the source impedance of the power supply/battery is included in the efficiency testing. The drains of the top MOSFETs should be placed within 1cm of each other and share a common CIN (s). Separating the sources and CIN may produce undesirable voltage and current resonances at VIN. A small (0.1µF to 1µF) bypass capacitor between the chip VIN pin and ground, placed close to the LTC3858, is also suggested. A 10Ω resistor placed between CIN (C1) and
RB
CFF
Figure 6. Setting Output Voltage
Soft-Start (SS Pins) The start-up of each VOUT is controlled by the voltage on the respective SS pin. When the voltage on the SS pin is less than the internal 0.8V reference, the LTC3858 regulates the VFB pin voltage to the voltage on the SS pin instead of 0.8V. The SS pin can be used to program an external soft-start function.
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LTC3858 applicaTions inForMaTion
Soft-start is enabled by simply connecting a capacitor from the SS pin to ground, as shown in Figure 7. An internal 1µA current source charges the capacitor, providing a linear ramping voltage at the SS pin. The LTC3858 will regulate the VFB pin (and hence VOUT) according to the voltage on the SS pin, allowing VOUT to rise smoothly from 0V to its final regulated value. The total soft-start time will be approximately: 0.8 V tSS = CSS • 1µA
1/2 LTC3858 SS CSS SGND
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as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 3 of the Electrical Characteristics. For example, the LTC3858 INTVCC current is limited to less than 32mA from a 40V supply when not using the EXTVCC supply at 70°C ambient temperature: TJ = 70°C + (32mA)(40V)(43°C/W) = 125°C To prevent the maximum junction temperature from being exceeded, the input supply current must be checked while operating in forced continuous mode (PLLIN/MODE = INTVCC) at maximum VIN. When the voltage applied to EXTVCC rises above 4.7V, the VIN LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above 4.5V. The EXTVCC LDO attempts to regulate the INTVCC voltage to 5.1V, so while EXTVCC is less than 5.1V, the LDO is in dropout and the INTVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than 5.1V, up to an absolute maximum of 14V, INTVCC is regulated to 5.1V. Using the EXTVCC LDO allows the MOSFET driver and control power to be derived from one of the switching regulator outputs (4.7V ≤ VOUT ≤ 14V) during normal operation and from the VIN LDO when the output is out of regulation (e.g., start-up, short-circuit). If more current is required through the EXTVCC LDO than is specified, an external Schottky diode can be added between the EXTVCC and INTVCC pins. In this case, do not apply more than 6V to the EXTVCC pin and make sure that EXTVCC ≤ VIN. Significant efficiency and thermal gains can be realized by powering INTVCC from the output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Switcher Efficiency). For 5V to 14V regulator outputs, this means connecting the EXTVCC pin directly to VOUT . Tying the EXTVCC pin to an 8.5V supply reduces the junction temperature in the previous example from 125°C to: TJ = 70°C + (32mA)(8.5V)(43°C/W) = 82°C However, for 3.3V and other low voltage outputs, additional circuitry is required to derive INTVCC power from the output.
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Figure 7. Using the TRACK/SS Pin to Program Soft-Start
INTVCC Regulators The LTC3858 features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the INTVCC pin from either the VIN supply pin or the EXTVCC pin depending on the connection of the EXTVCC pin. INTVCC powers the gate drivers and much of the internal circuitry. The VIN LDO and the EXTVCC LDO regulate INTVCC to 5.1V. Each of these can supply a peak current of 50mA and must be bypassed to ground with a minimum of 4.7µF low ESR capacitor. Regardless of what type of bulk capacitor is used, an additional 1µF ceramic capacitor placed directly adjacent to the INTVCC and PGND pins is highly recommended. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC3858 to be exceeded. The INTVCC current, which is dominated by the gate charge current, may be supplied by either the VIN LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than 4.7V, the VIN LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VIN • IINTVCC. The gate charge current is dependent on operating frequency
LTC3858 applicaTions inForMaTion
The following list summarizes the four possible connections for EXTVCC: 1. EXTVCC Left Open (or Grounded). This will cause INTVCC to be powered from the internal 5.1V regulator resulting in an efficiency penalty of up to 10% at high input voltages. 2. EXTVCC Connected Directly to VOUT . This is the normal connection for a 5V to 14V regulator and provides the highest efficiency. 3. XTVCC Connected to an External Supply. If an external E supply is available in the 5V to 14V range, it may be used to power EXTVCC. Ensure that EXTVCC < VIN. 4. EXTVCC Connected to an Output-Derived Boost Network. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage that has been boosted to greater than 4.7V. This can be done with the capacitive charge pump shown in Figure 8. Ensure that EXTVCC < VIN.
VIN BAT85 MTOP TG1 1/2 LTC3858 EXTVCC SW MBOT BG1 PGND D COUT
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and turns it on. The switch node voltage, SW, rises to VIN and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: VBOOST = VIN + VINTVCC. The value of the boost capacitor, CB, needs to be 100 times that of the total input capacitance of the topside MOSFET(s). The reverse breakdown of the external Schottky diode must be greater than VIN(MAX). When adjusting the gate drive level, the final arbiter is the total input current for the regulator. If a change is made and the input current decreases, then the efficiency has improved. If there is no change in input current, then there is no change in efficiency. Fault Conditions: Current Limit and Current Foldback When the output current hits the current limit, the output voltage begins to drop. If the output voltage falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered to about half of its maximum selected value. Under short-circuit conditions with very low duty cycles, the LTC3858 will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power but less than in normal operation. The short-circuit ripple current is determined by the minimum on-time, tON(MIN), of the LTC3858 (≈95ns), the input voltage and inductor value: V ∆IL(SC) = tON(MIN) IN L The resulting average short-circuit current is: ISC = 50% • ILIM(MAX ) RSENSE 1 – ∆IL(SC) 2
CIN VIN
BAT85 BAT85
VN2222LL L RSENSE
VOUT
Figure 8. Capacitive Charge Pump for EXTVCC
Topside MOSFET Driver Supply (CB, DB) External bootstrap capacitors, CB, connected to the BOOST pins supply the gate drive voltages for the topside MOSFETs. Capacitor CB in the Functional Diagram is charged though external diode DB from INTVCC when the SW pin is low. When one of the topside MOSFETs is turned on, the driver places the CB voltage across the gate-source of the desired MOSFET. This enhances the top MOSFET switch
Fault Conditions: Overvoltage Protection (Crowbar) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the regulator rises much higher than nominal levels. The crowbar causes huge currents to flow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating.
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LTC3858 applicaTions inForMaTion
A comparator monitors the output for overvoltage conditions. The comparator detects faults greater than 10% above the nominal output voltage. When this condition is sensed, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The bottom MOSFET remains on continuously for as long as the overvoltage condition persists; if VOUT returns to a safe level, normal operation automatically resumes. A shorted top MOSFET will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. Phase-Locked Loop and Frequency Synchronization The LTC3858 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of the top MOSFET of controller 1 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The turn-on of controller 2’s top MOSFET is thus 180 degrees out of phase with the external clock. The phase detector is an edge sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. When not prebiased, applying an external clock will invoke traditional PLL operation. If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, CLP , holds the voltage at the VCO input.
1000 900 800 FREQUENCY (kHz) 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 FREQ PIN RESISTOR (k )
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Figure 9. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin
Note that the LTC3858 can only be synchronized to an external clock whose frequency is within range of the LTC3858’s internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Typically, the external clock (on the PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.1V. Rapid phase locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency corresponding to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase lock and synchronization. Although it is not required that the free-running frequency be near external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. Table 2 summarizes the different states in which the FREQ pin can be used.
Table 2
FREQ PIN 0V INTVCC Resistor Any of the Above PLLIN/MODE PIN DC Voltage DC Voltage DC Voltage External Clock FREQUENCY 350kHz 535kHz 50kHz–900kHz Phase–Locked to External Clock
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LTC3858 applicaTions inForMaTion
Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest time duration that the LTC3858 is capable of turning on the top MOSFET. It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: tON(MIN) < VOUT VIN f 1. The VIN current is the DC input supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VIN current typically results in a small (1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT , causing a rapid drop in VOUT . No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise time should be controlled so that the load rise time is limited to approximately 25 • CLOAD. Thus a 10µF capacitor would require a 250µs rise time, limiting the charging current to about 200mA. Design Example As a design example for one channel, assume VIN = 12V(nominal), VIN = 22V (max), VOUT = 3.3V, IMAX = 5A, VSENSE(MAX) = 75mV and f = 350kHz. The inductance value is chosen first based on a 30% ripple current assumption. The highest value of ripple current occurs at the maximum input voltage. Tie the FREQ pin to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: ∆IL = Choosing 0.5% resistors: RA = 24.9k and RB = 77.7k yields an output voltage of 3.296V. The power dissipation on the topside MOSFET can be easily estimated. Choosing a Fairchild FDS6982S dual MOSFET . At results in: RDS(ON) = 0.035Ω/0.022Ω, CMILLER = 215pF maximum input voltage with T(estimated) = 50°C: PMAIN =
2 3.3V 5A 1+ 0.005 50°C – 25°C 22V 2 5A 2.5Ω 215pF • 0.035Ω + 22V 2 1 1 5V – 2.3V + 2.3V 350kHz = 331mW
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A short-circuit to ground will result in a folded back current of: ISC = 32mV 1 95ns 22V – = 2.98 A 0.015Ω 2 4.7µH
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VOUT fL
VOUT 1– V IN
with a typical value of RDS(ON) and δ = (0.005/°C)(25°C) = 0.125. The resulting power dissipated in the bottom MOSFET is: PSYNC = 2.98 A
(
)2 (1.125)(0.022Ω) = 220mW
A 4.7µH inductor will produce 29% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 5.73A. Increasing the ripple current will also help ensure that the minimum on-time of 95ns is not violated. The minimum on-time occurs at maximum VIN: tON(MIN) = VOUT 3.3V = = 429ns 22V 350kHz VIN f
which is less than full-load conditions. CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02Ω for low output ripple voltage. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VORIPPLE = RESR (∆IL) = 0.02Ω(1.45A) = 29mVP-P
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The equivalent RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (64mV): RSENSE ≤ 64mV = 0.011Ω 5.73A
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LTC3858 applicaTions inForMaTion
PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. These items are also illustrated graphically in the layout diagram of Figure 10. Figure 11 illustrates the current waveforms present in the various branches of the 2-phase synchronous regulators operating in the continuous mode. Check the following in your layout: 1. Are the top N-channel MOSFETs MTOP1 and MTOP2 located within 1cm of each other with a common drain connection at CIN? Do not attempt to split the input decoupling for the two channels as it can cause a large resonant loop. 2. Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CINTVCC must return to the combined COUT (–) terminals. The path formed by the top N-channel MOSFET, Schottky diode and the CIN capacitor should have short leads and PC trace lengths. The output capacitor (–) terminals should be connected as close as possible to the (–) terminals of the input capacitor by placing the capacitors next to each other and away from the Schottky loop described above. 3. Do the LTC3858 VFB pins’ resistive dividers connect to the (+) terminals of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 4. Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the SENSE resistor. 5. Is the INTVCC decoupling capacitor connected close to the IC, between the INTVCC and the power ground pins? This capacitor carries the MOSFET drivers’ current peaks. An additional 1µF ceramic capacitor placed immediately next to the INTVCC and PGND pins can help improve noise performance substantially. 6. Keep the switching nodes (SW1, SW2), top gate nodes (TG1, TG2), and boost nodes (BOOST1, BOOST2) away from sensitive small-signal nodes, especially from the opposites channel’s voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the “output side” of the LTC3858 and occupy minimum PC trace area. 7. Use a modified “star ground” technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the INTVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the SGND pin of the IC. PC Board Layout Debugging Start with one controller on at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold—typically 10% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both controllers be turned on at the same time. A particularly difficult region of operation is when one controller channel is nearing its current comparator trip point when the other channel is turning on its top MOSFET. This occurs around 50% duty cycle on either channel due to the phasing of the internal clocks and may cause minor duty cycle jitter.
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LTC3858 applicaTions inForMaTion
SS1 LTC3858 PGOOD2 PGOOD1 TG1 SW1 CB1 FREQ PHASMD CLKOUT fIN PLLIN/MODE RUN1 RUN2 SGND SENSE2– SENSE2+ VFB2 ITH2 SS2 VIN PGND EXTVCC INTVCC BG2 BOOST2 SW2 TG2 L2 CB2 RSENSE VOUT2 VOUT1 CVIN RIN 1µF CERAMIC BOOST1 BG1 COUT1 M1 M2 D1 RPU2 VPULL-UP (