2008152-1

Instruction Sheet LIGHT-N-LOK* Connectors 408-10154 24 JUL 07 Rev A Wire White Wire Black Wire Plug Assembly 2. DESCRIPTION Release Latch These connectors consist of a plug and a receptacle. Customers may order complete cable assemblies from Tyco Electronics. Refer to the table in Figure 1 for specific assembly part numbers. 3. ASSEMBLY PROCEDURE Strain-Relief CAUTION In the field, these connectors must be assembled by a qualified electrician in accordance with Plug ! White Wire national and local electrical codes and the following instructions. Wire Select the proper connector part number for your production requirements. When selecting connectors 2008149–1, 2008150–1, or 2008152–1 refer to the following procedures: Strain-Relief Receptacle Assembly 1. Strip wires with 18 AWG solid copper conductors having a maximum insulation diameter of 2.18 mm [.086 in.] to the dimensions provided in Figure 2. Black Wire Plug Connector Receptacle Strip Gage CONNECTOR PART NUMBER 2008149-1 2008150-1 2008152-1 DESCRIPTION Plug 3-Position Receptacle 3-Position Pre-Mated Plug and Receptacle 9.53 +0.80 [.375 +.031] Recommended Strip Length Insulation Figure 1 1. INTRODUCTION Conductor Figure 2 This instruction sheet covers the assembly procedures of LIGHT–N–LOK Connectors 2008149–1, 2008150–1, and 2008152–1. NOTE For detailed application requirements, refer to Application Specification 114-13207. i NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and 2. Insert each stripped wire into an insertion hole in the back of the plug or receptacle until bottomed. For field wiring, black and white wires must be inserted into corresponding holes marked “B” or “W”. This “Wire–Trap Termination” method removes the need for application termination tooling. See Figure 3. NOTE Pull back gently on the wires to ensure they have latched fully into the connectors. i illustrations are for reference only and are not drawn to scale. i This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com E 2007 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 All International Rights Reserved TE logo and Tyco Electronics are trademarks. 1 of 3 LOC B *Trademark. Other products, logos, and company names used are the property of their respective owners. LIGHT-N-LOK Connectors 408-10154 5. Dress the wire 180° to complete the process. See Figure 6. Wires Bottomed in Connector Assembly Wires Dressed in Slots at 180° Figure 3 3. Pull the wire down through the slot in the strain– relief. See Figure 4. Figure 6 6. Apply optional approved flammability rated tape or clamp to organize the wires. See Figure 7. Figure 4 4. Rotate the wire 90°. See Figure 5. Optional Tape or Clamp May Be Applied Figure 7 4. CONNECTOR MATING Align the polarized mating faces of the connectors, and push the connectors together. DO NOT force the connectors to mate. When fully mated, the connectors must appear bottomed with each other and flush at the point of engagement. An audible and tactile “click” will be heard and felt. See Figure 8. Figure 5 2 of 3 Tyco Electronics Corporation Rev A LIGHT-N-LOK Connectors 5. CONNECTOR UNMATING DANGER To reduce risk of electric shock, DISCONNECT the electrical supply before unmating the connectors 408-10154 6. REPLACEMENT AND REPAIR The contacts and connectors, are not repairable. DO NOT use damaged or defective contacts or connectors. DO NOT remove the wire and re–terminate contacts. To unmate the connectors, squeeze the release latches on either side of the plug and pull back until both connectors separate from each other. CAUTION Do NOT pull on wires when unmating the connectors. ! 7. REVISION SUMMARY S Initial release of document T ape or Clamp T ape or Clamp 10 [.394] Max. Plug Receptacle 10 [.394] Max. Figure 8 Rev A Tyco Electronics Corporation 3 of 3