6861M

FORM 1643 INSTALLATION INSTRUCTIONS HYFIRE® 6AL2 ELECTRONIC IGNITION CONTROL PART NO 6861M PARTS INCLUDED: 1 HYFIRE® 6AL2 Ignition Control 4 #10 Sheet Metal Screws 2 Wire Ties 2 Ring Terminals, Insulated 1 1-amp/100 volt Diode 2 1/4" Tab Terminals GENERAL INFORMATION The HYFIRE® 6AL2 includes a two stage RPM limiter. You can set various RPM limits using the switches that are located in the end bracket. See Figure 1 of this instruction form for more information about the rev limiting features. Battery The HYFIRE® 6AL2 Ignition Control operates on any negative ground, 12 volt electrical system with a distributor. It will also work with 16 volt batteries and can withstand a momentary spike of 24 volts in case of jump starts. This system delivers full voltage with a supply of 10-18 volts, and operates with a supply voltage as low as 8 volts. If your application does not use an alternator, allow at least 15 amp/hours for every half hour of operation. If you crank the engine with the same battery or other accessories, such as an electric fuel or water pump, increase the amp/hour rating. Coils For optimum performance with your HYFIRE® 6AL2 Ignition Control, we recommend a Mallory PROMASTER® Coil P/N 29440 or 30440 or 30441 Mallory PROMASTER® E. For continuous high RPM use, coil part numbers 29625, 30625 or 30626 can also be used. You may also use most stock coils or aftermarket coils designed as stock replacements. Spark Plugs Using the correct spark plug and heat range is important for optimum performance. Because there are so many variables to consider, we suggest starting with your engine manufacturer’s spark plug recommendation. From there, you can experiment with small changes in plug gap and heat range to obtain the best performance from your engine. Use the chart at right as a starting point. We also recommend non-resistor spark plugs. Foreign Vehicles Because of modern fuel injection systems, some foreign vehicles may require a tachometer/fuel injection adapter to work with the HYFIRE® 6AL2 Ignition Control. 5 5 1 2 1 1/4" Male Disconnects 1/4" Female Disconnects Rubber Grommet Cable Clamps Magnetic Pickup Extension NOTE: Do not install the HYFIRE® 6AL2 Ignition Control in any vehicle that is originally equipped with a CD ignition control. Spark Plugs and Wires High quality, spiral wound wire and proper routing are essential to the operation of the HYFIRE® 6AL2 Ignition Control. This type of wire provides a good path for the spark to follow while minimizing electromagnetic interference (EMI). NOTE: Do not use solid core spark plug wires with the HYFIRE® 6AL2 Ignition Control. ® Routing NOTE: Do not use Mallory’s PROMASTER Coil P/N 28880. Wires should be routed away from sharp edges, moving objects, Tachometers and heat sources. Wires that are next to each other in the engine’s The yellow wire on the HYFIRE® 6AL2 Ignition Control provides a firing order should be separated. For example, in a Chevy V8 with a trigger signal for tachometers, shift lights, or other add-on RPM activated devices. This wire produces a 12 volts square wave signal firing order of 1-8-4-3-6-5-7-2, the #5 and #7 cylinders are positioned next to each other on the engine as well as in the firing with a 20% duty cycle. order. Voltage from the #5 wire could jump to the #7 wire. This Some vehicles with factory tachometers may require a tach adapter could cause detonation and engine damage. to work with the HYFIRE® 6AL2 Ignition Control. If your GM vehicle For added protection against cross-fire, Mallory offers PRO SHIELD uses an inline filter, it may cause the tach to drop to zero on insulated sleeving. Pro Shield is a glass woven, silicone coated acceleration. If this occurs, bypass the filter. For more information protective sleeve that slides over your plug wires. It also helps on tachometers, see page 4. reduce damage from heat and sharp objects. MALLORY IGNITION www.malloryracing.com 1 MISCELLANEOUS INFORMATION Sealing Do not attempt to seal the HYFIRE® 6AL2 Ignition Control. All of the circuits of a HYFIRE® 6AL2 receive a conformal coating of sealant that protects the electronics from moisture. Sealing the HYFIRE® 6AL2 will not allow any moisture that seeps in through the grommets to drain and may result in corrosion. Welding To avoid any damage to the HYFIRE® 6AL2 Ignition Control when welding on the vehicle, disconnect the positive (red) and negative (black) power cables of the HYFIRE® 6AL2 Ignition Control. It is also a good idea to disconnect the tachometer ground wire as well. Distributor Cap and Rotor We recommend installing a new distributor cap and rotor when installing the HYFIRE® 6AL2 Ignition Control. Be sure the cap is clean inside and out, especially the terminals and rotor tip. On vehicles with smaller caps, it is possible for the air inside the cap to become electrically charged causing crossfire which can result in misfire. You can prevent this by drilling a couple of vent holes in the cap. Drill the holes between terminals at rotor height, facing away from the intake. If needed, place a small piece of screen over the holes to act as a filter. HYFIRE® 6AL2 Diagnostic LED On the end panel of your HYFIRE® 6AL2 ignition there is a small hole. Behind this hole is a red LED indicator. This serves two purposes: when you first turn on the ignition switch, the LED will flash rapidly 3 times. This indicates that the ignition system has power, and that the microprocessor is running properly. In addition, the LED will flash when receiving a proper trigger signal from the vehicle. If, after a normal power-up, the LED doesn’t flash when cranking the engine, you should check your triggering circuit for problems. If the LED flashes when the engine is cranked, but there is still no spark, the problem lies somewhere else. HYFIRE® 6AL2 Cylinder Selection Your HYFIRE® 6AL2 Ignition comes from the factory set up for 8 cylinder operation. If you want to use this ignition with a 4 or 6 cylinder engine, rotate the center rotary switch, accessible through the end plate, to the proper number of cylinders. To select the 4 cylinder mode, turn the switch to the “4” position. See Figure 1. RPM LIMITER SETTINGS Main RPM Limiter The main RPM Limiter is adjusted by using the pair of switches on the left side of the end plate. The left switch of the pair is for 1,000’s and right is for 100’s. To eliminate the RPM Limiter, simply rotate the switches to a setting above the engine’s maximum RPM. See Figure 1. Rotary Switch Position Examples Switch #1 1 2 2 6 7 9 Switch #2 0 4 5 0 8 9 RPM Limit 1,000 2,400 2,500 6,000 7,800 9,900 Auxiliary RPM Limiter The Auxiliary RPM Limiter is adjusted using the pair of rotary switches on the right side of the end plate. They are adjusted the same as the Main RPM Limiter, the left switch of the pair is used to adjust the 1,000’s and the right switch of the pair adjusts the 100’s. MOUNTING The HYFIRE® 6AL2 Ignition Control can be mounted in any position. If you mount it in the engine compartment, keep it away from moving objects and heat sources. Do not mount the unit in an enclosed area, such as the glove box. When you find a suitable location to mount the unit, make sure all wires of the ignition reach their connections. Hold the ignition in place and mark the location of the mounting holes. Use a 1/8" drill bit to drill the holes. Use the supplied self-tapping screws to mount the box. WIRING Wire Length All of the wires of the HYFIRE® 6AL2 Ignition Control may be shortened as long as quality connectors are used or soldered in place. To lengthen the wires, use one size larger gauge wire (12 gauge for power leads, 16 gauge for all others). Use the proper connectors to terminate all wires. All connections must be soldered and sealed. Grounds A poor ground connection can cause many frustrating problems. When a wire is specified to go to ground, connect it to the chassis. Always connect a ground strap between the engine and chassis. Connect any ground wires to a clean, paint-free metal surface. Ballast Resistor If your vehicle has a ballast resistor in line with the coil wiring, it is not necessary to bypass it. This is because the HYFIRE® 6AL2 Ignition Control receives its main power directly from the battery. FIGURE 1 1 1 1 1 1 MAIN RPM LIMITER 23 23 23 23 23 AUX RPM LIMITER 4 4 4 4 4 0 0 0 0 0 5 5 5 5 5 9 9 9 9 9 CYLINDER SELECT LED 2 www.malloryracing.com 6 78 6 78 6 78 6 78 6 78 WIRE FUNCTIONS Power Leads (enclosed in 6” of black shrink tubing) The two heavy gauge wires (14 gauge) that deliver battery voltage to the ignition: Heavy Red Connects directly to the battery positive (+) terminal or to a positive battery junction. It could also be connected to the positive side of the starter solenoid. NOTE: Never connect this wire to the alternator. Heavy Black Connects to frame or chassis ground. Trigger and Coil Leads Small Red Connects to a switched 12 volt source, such as the ignition key. Orange Connects to the positive (+) terminal of the coil. NOTE: This is the only wire that makes electrical contact with the coil positive (+) terminal. Small Black Connects to the negative (–) terminal of the coil NOTE: This is the only wire that makes electrical contact with the coil negative (–) terminal. Trigger Wires COMMON COLORS FOR MAG PICKUP WIRES Distributor Mag + Mag – Mallory Crank Trigger Purple Green Mallory Billet Competition Distributor, Series Nos. 81 and 84 Orange Purple Mallory COMP® 9000 Series Nos. 96-99 Orange Purple Mallory Harness P/N 29040 Red Black MSD Orange/Black Violet/Black MSD Crank Trigger Orange/Black Violet/Black Ford Orange Purple ACCEL 46/48000 Series Orange/Black Violet/Black ACCEL 51/61000 Series Red Black Chrysler Orange/White Black PRESTART CHECKLIST • The only wires connected to the coil terminals should be the orange connected to coil positive (+) and black connected to coil negative (–). • The small red wire is connected to a switched 12 volts source, such as the ignition key. • Power leads are connected directly to the battery positive and negative terminals. Either of two circuits will trigger the HYFIRE® 6AL2 Ignition Control: a • If you’re not using an alternator, the battery should be points circuit (white wire) or a magnetic pickup circuit (violet and connected and fully charged. green wires). NOTE: The two circuits will never be used together. • The engine is equipped with at least one ground strap to White Connects to points, electronic ignition amplifier the chassis. output or to the green wire of a Mallory timing THEFT DETERRENT accessory. When this wire is used, the magnetic The HYFIRE® 6AL2 Ignition Control provides an easy way to install pickup connector is not used. a theft deterrent kill switch. See Figure 2. Violet/Green These wires are routed together in one harness White Wire Trigger to form the magnetic pickup connector. The When using the white wire to trigger the HYFIRE® 6AL2 Ignition connector plugs directly into a Mallory distributor Control, install a switch to the white wire and the other side to or crank trigger. It will also connect to factory ground. When the white wire is grounded, the vehicle will crank magnetic pickups or other aftermarket pickups. but will not start. The violet wire is positive (+) and the green is Magnetic Pickup Trigger negative (–). When these wires are used, the white When using the mag pickup to trigger the HYFIRE® 6AL2 Ignition wire is not used. Consult the chart that shows the Control, install a switch across the magnetic pickup violet wire to polarity of other common magnetic pickups. ground. When the violet wire is grounded, the vehicle will crank but will not start. Yellow Connects to the tachometer. Blue This wire is used to activate the Auxiliary (Staging) RPM Limiter. It is activated by applying 12 volts to the wire. ROUTING WIRES Route all wires away from heat sources, sharp edges, and moving objects. Route the trigger wires separate from the other wires and spark plug wires. If possible, route them along a ground plane, such as the block or firewall, which creates an electrical shield. The magnetic pickup wires should be routed separately and twisted together to help reduce extraneous interference. FIGURE 2 USING THE WHITE WIRE TO TRIGGER THE HYFIRE® VIA FROM HYFIRE® VIA WHITE BLACK PURPLE USING THE MAGNETIC PICKUP WIRE TO TRIGGER THE HYFIRE® VIA CONNECTS TO PURPLE BLACK WARNING: The HYFIRE® 6AL2 Ignition Control is a capacitive discharge ignition. High voltage is present at the coil primary terminals. Do not touch these terminals or connect test equipment to them. MALLORY IGNITION MAGNETIC PICKUP GREEN www.malloryracing.com 3 TROUBLESHOOTING This section offers several tests and checks you can perform to ensure proper installation and operation of the HYFIRE® 6AL2 Ignition Control. If you experience a problem with your HYFIRE® 6AL2, first check for proper installation and poor connections. You can eliminate many problems by checking these items. If you have any questions concerning your HYFIRE® 6AL2 Ignition Control contact the Mallory Technical Service Department at 216-688-8300, option 5. Tach/Fuel Adapters If your tachometer does not operate correctly, you probably need a Mallory tach adapter. Consult the Tachometer Compatibility List at right for common tachometers and compatible tach adapters. No-Run on Foreign Vehicles Some foreign vehicles with fuel injection systems may require a tachometer/fuel injection adapter to run with the HYFIRE® 6AL2 Ignition Control. Often, the same trigger source is used to operate an ignition, tachometer, and fuel injection. This results in a voltage signal that is too low to trigger the fuel injection. A tach/fuel injection adapter will usually solve this problem. Inoperative Tachometers If your tachometer fails to operate with the HYFIRE® 6AL2 installed, you may need a Mallory tach adapter. Before purchasing a tach adapter, try connecting your tachometer trigger wire to the yellow wire of the HYFIRE® 6AL2 Ignition Control. This output produces a 12 volt, square wave. If the tach still does not operate, you will need a tach adapter. Two different tach adapters are available: PN 29078 If you are using the magnetic pickup connector (green and violet wires) to trigger the HYFIRE® 6AL2, you will need this adapter. TACHOMETER COMPATIBILITY LIST Aftermarket White Wire Magnetic Trigger Tachometer Trigger Connector Autogage 29074 29078 Autometer — — Ford Motorsport — — Moroso — — Stewart 29074 29078 S.W. & Bi Torx — — Sun 29074 29078 VDO 8910 29078 AMC (Jeep) 29074 29078 Chrysler 29074 29078 Ford (Before 1976) 29074 29078 Ford (After 1976) 29074 29078 GM Bypass in-line Bypass in-line filter filter Imports 29074 29078 Early Ford and GM: To solve the run-on problem, a diode is supplied with the HYFIRE® 6AL2 Ignition Control. By installing this diode in-line of the wire that goes to the charging indicator, the voltage is blocked from entering the HYFIRE® 6AL2 Ignition Control. Figure 4 shows the proper diode installation for early Ford and GM vehicles. NOTE: Diodes are used to allow voltage to flow only one way. Make sure the diode is installed facing the proper direction, as shown in Figure 4. Ford: Install the diode inline to the wire going to the #1 terminal. GM: Install the diode inline to the wire going to the #4 terminal. If your tach was triggered from the coil negative terminal (voltage trigger) and you are suing the white wire to trigger the HYFIRE® 6AL2, you will need this adapter. Ballast Resistor If you have a current trigger tach (originally connected to coil (+) positive) and use the white wire of the HYFIRE® 6AL2 for triggering, you can purchase a Chrysler Dual Ballast Resistor (1973-76 applications). Wire it as shown in Figure 3. Engine Run-On If your engine continues to run even when the ignition is turned off, you are experiencing engine run-on. Usually, older vehicles with an external voltage regulator are susceptible to this condition. Because the HYFIRE® 6AL2 Ignition Control receives power directly from the battery, it does not require much current to keep the unit energized. If you are experiencing run-on, it is due to a small amount of voltage going through the charging lamp indicator and feeding the small red wire (even if the key is turned off). PN 29074 FIGURE 4 FOR FORD VEHICLES ATTACH DIODE TO #1 TERMINAL FOR EARLY GM VEHICLES ATTACH DIODE TO #4 TERMINAL TO CHARGING LIGHT 1A-100V DIODE SPLICE HERE GM 1973-83 with Delcotron Alternators GM Delcotron alternators use an internal voltage regulator. Install the diode inline on the smallest wire exiting the alternator (see Figure 5). It is usually a brown wire. Most other applications: To eliminate run-on, place a resistor in-line to the HYFIRE® 6AL2 small red wire to keep voltage from leaking into the HYFIRE® 6AL2 Ignition. DELCOTRON ALTERNATOR SPLICE HERE 12 VOLT IGNITION SWITCH FIGURE 3 FROM POINTS OR AMPLIFIER WHITE WIRE FROM HYFIRE® VIA SMALL RED FROM HYFIRE® VIA FIGURE 5 TO CHARGING LIGHT 1A-100V DIODE CHRYSLER DUAL BALLAST RESISTOR 4 www.malloryracing.com Misses and Intermittent Problems Experience has shown that if your engine is misfiring or hesitating at higher RPM, it is usually not an ignition problem. Most common causes include a coil or plug wire failure, arcing from the cap or boot plug to ground or spark ionization inside the cap. Perform the following checks: • Inspect the plug wires at the cap and at the spark plug for a tight connection. Visually inspect for cuts, abrasions, or burns. CHECKING FOR SPARK If triggering the ignition with the white wire: (See Figure 6) 1. Make sure the ignition switch is in the “OFF” position. 2. Remove the coil wire from the distributor cap and set the terminal approximately 1/4" from ground. 3. Disconnect the HYFIRE® 6AL2 Ignition Control white wire from • Inspect the primary coil wire connections. Because the HYFIRE® the distributor’s points or ignition amplifier. 6AL2 Ignition Control receives a direct 12 volt source from the battery, there will not be any voltage at the coil positive (+) terminal, 4. Turn the ignition to the “ON” position. Do not crank the engine. even with the key turned on. During cranking, or while the engine is 5. Tap the white wire to ground several times. Each time you pull running, very high voltage will be present and no test equipment the wire from ground, a spark should jump from the coil wire to should be connected. ground. If spark is present, the ignition is working properly. If WARNING: Do not touch the coil terminals during cranking or there is no spark, skip to Step 6 below. while the engine is running. If Triggering With the Magnetic Pickup: • Make sure that the battery is fully charged and the connections are (See Figure 7) clean and tight. If you are not running an alternator, this is an imperative check. If the battery voltage drops below 10 volts during 1. Make sure the ignition switch is in the OFF position. a race, the HYFIRE® 6AL2 Ignition Control output voltage will drop. 2. Remove the coil wire from the distributor cap and set the • Is the engine running lean? Inspect the spark plugs and the entire fuel system. • Check all wiring connections for corrosion or damage. Remember to use proper connections followed by soldering, then seal the connections completely. If everything checks positive, use the procedure below to test the ignition for spark. Mallory also offers an Ignition Tester (PN 28357) that allows you to check the entire ignition system while it is installed in the vehicle. This tool also checks operation of RPM limits, activated switches, and shift lights. FIGURE 6 terminal approximately 1/4" from ground. 3. Disconnect the HYFIRE® 6AL2 Ignition Control magnetic pickup wires from the distributor. 4. Turn the ignition to the ON position. Do not crank the engine. 5. With a small jumper wire, short the HYFIRE® 6AL2 Ignition Control green and violet magnetic pickup wires together. Each time you break this short, a spark should jump from the coil wire to ground. If spark is present, the ignition is working properly. If there is no spark skip to Step 6 below. 6. If there is no spark. A. Inspect all of the wiring. B. Substitute another coil and repeat the test. If there is now spark, the coil is at fault. C. If there is still no spark, check to make sure there is 12 volts on the small red wire from the HYFIRE® 6AL2 Ignition Control when the key is in the ON position. If 12 volts is not present, find another switched 12 volts source and repeat the test. D. If, after following the test procedures and inspecting all of the wiring, there is still no spark, the HYFIRE® 6AL2 Ignition Control is in need of repair. See the Warranty and Service section for information. WHITE WIRE TO GROUND FIGURE 7 GREEN JUMPER WIRE VIOLET The illustrations on the following pages show the best way to install the HYFIRE® 6AL2 Ignition Control on various applications. If you have any problems or questions while installing this device on your vehicle, contact the Mallory Technical Service Department at (216) 688-8300, 8:00 AM to 5:00 PM EST, or email tech@mrgasket.com. MALLORY IGNITION www.malloryracing.com 5 Installing the HYFIRE® 6AL2 with a Points/Amplifier Style Ignition IGNITION KEY TO 12 VOLTS RED Installing the HYFIRE® 6AL2 with a Magnetic Pickup Distributor or Crank Trigger IGNITION KEY TO 12 VOLTS RED (SMALL 18 GA) Originally connected to coil (+) positive BLACK (LARGER) ORIGINAL COIL (+) BLACK (LARGE 14 GA) TO BATTERY NEG (-) RED (LARGE 14 GA) TO BATTERY POS (+) TO BATTERY NEG (-) FIGURE 8 TO BATTERY POS (+) RED (LARGER) FIGURE 9 Original coil wire from points or electronic ignition amplifier WHITE NOT USED WHITE PART No. 6861M ® HYFIRE 6AL2 GREEN PART No. 6861M ® HYFIRE 6AL2 FROM MAG PICK-UP DIST OR CRANK TRIGGER PURPLE YELLOW TO TACHOMETER MAGNETIC PICK-UP (NOT USED) TO TACHOMETER YELLOW ORANGE ORANGE COIL BLACK (SMALLER) COIL BLACK (SMALLER) ALL OTHER WIRES ORIGINALLY CONNECTED TO THE COIL (+) SWITCH +12 VOLTS FROM IGNITION SWITCH RED TO BATTERY NEG (-) BLACK (LARGER) TO BATTERY POS (+) RED (LARGER) FIGURE 10 RING TERMINAL CONNECTOR ALL OTHER WIRES ORIGINALLY CONNECTED TO THE COIL (-) TERMINAL WHITE Installing the HYFIRE® 6AL2 with an OEM Ignition Amplifer PART No. 6861M ® HYFIRE 6AL2 BLUE AUX RPM LIMITER MAGNETIC PICK-UP (NOT USED) TO TACHOMETER YELLOW ORANGE COIL BLACK (SMALLER) 6 www.malloryracing.com IGNITION KEY TO 12 VOLTS RED (SMALL 18 GA) RED BROWN GREEN WHITE CONNECT WIRES AT THESE POINTS TO ENGINE GROUND FIGURE 11 PART No. 6861M ® HYFIRE 6AL2 PURPLE NOT USED GREEN RED (LARGE 14 GA) Installing the HYFIRE® 6AL2 with a Mallory UNILITE® or Magnetic Breakerless Distributor TO BATTERY POS (+) TO BATTERY NEG (-) BLACK (LARGE 14 GA) TO TACHOMETER YELLOW ORANGE COIL BLACK (SMALLER) IGNITION KEY ORIGINAL COIL (+) TO 12 VOLTS RED PURPLE GREEN RED (LARGE 14 GA) TO BATTERY POS (+) BLACK (LARGE 14 GA) TO BATTERY NEG (-) FIGURE 12 PART No. 6861M ® HYFIRE 6AL2 BLUE WHITE Installing the HYFIRE® 6AL2 with a Mallory 81-84 Series Distributor (2-Wire Magnetic Pickup) AUX RPM LIMITER NOT USED TO TACHOMETER YELLOW ORANGE COIL BLACK (SMALLER) MALLORY IGNITION www.malloryracing.com 7 BLUE AUX RPM LIMITER PURPLE GREEN RED (LARGE 14 GA) BLACK (LARGE 14 GA) YELLOW RED (SMALL 18 GA) TO BATTERY POS (+) TO BATTERY NEG (-) RED TO TACHOMETER RED PINK PINK PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) Installing the HYFIRE® 6AL2 with a Dual Connector Coil HEI System FIGURE 13 TO IGNITION SWITCH FROM DISTRIBUTOR WHITE WHITE CONNECT FACTORY TACH HERE BLACK WHITE WHITE (NOT USED) PINK (NOT USED) ORANGE PINK WHITE HYFIRE 6AL2 SPLICE WIRES AT THESE LOCATIONS There are three different large cap HEI distributors. To identify which of the following diagrams fit your specific application, remove the distributor cap and rotor and locate the ignition module at the base of the distributor. Count the number of terminals on both ends of the module and follow the corresponding diagram. GM used 4, 5, and 7-pin modules in these distributors. NOTE: Some 5-pin modules may experience a hesitation or stall on deceleration. If this occurs, contact the Mallory Technical Service Department for the required bolt-in diode to correct the problem. RED (LARGE 14 GA) TO BATTERY POS (+) ® 4-Pin Module 5-Pin Module FIGURE 14 7-Pin Module PURPLE PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) WHITE PART No. 6861M ® HYFIRE 6AL2 PURPLE GREEN GREEN GREEN AUX RPM LIMITER TO BATTERY NEG (-) BLUE BLACK (LARGE 14 GA) TO ENGINE GROUND TO TACHOMETER YELLOW BLACK (SMALL 18 GA TO Cñ) NOT USED WHITE JUMPER WHITE RED (SMALL 18 GA) ORANGE (TO B+) PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) KEY CONNECTOR FIGURE 15 HEAVY RED OR PINK WIRE FROM CAR WIRING HARNESS Installing the HYFIRE® 6AL2 with an HEI 4-Pin Module (Magnetic Pickup Trigger) www.malloryracing.com 8 RED (LARGE 14 GA) TO BATTERY POS (+) RED (SMALL 18 GA) RED JUMPER PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) WHITE WHITE JUMPER PART No. 6861M ® HYFIRE 6AL2 BLUE BLACK (LARGE 14 GA) PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) AUX RPM LIMITER TO BATTERY NEG (–) GREEN NOT USED PURPLE TO TACHOMETER YELLOW HEAVY PINK OR RED FROM VEHICLE WIRE HARNESS TO TACH FIGURE 16 TO ENGINE GROUND Installing the HYFIRE® 6AL2 with an HEI 5-Pin or 7-Pin Module (Amplifier Trigger) BLACK (SMALL 18 GA TO Cñ) ORANGE (TO B+) PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) HEAVY PINK, ORANGE, OR RED WIRE PINK FROM DISTRIBUTOR AUX RPM LIMITER MAGNETIC PICKUP NOT USED PURPLE BLUE GREEN BROWN NOT USED (TAPE END) PART No. 6861M ® HYFIRE 6AL2 RED (LARGE 14 GA) BLACK (SMALL 18 GA) WHITE WHITE JUMPER RED JUMPER RED (SMALL 18 GA) PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) ORANGE TO BATTERY POS (+) BLACK (LARGE 14 GA) TO BATTERY NEG (-) FIGURE 17 Installing the HYFIRE® 6AL2 with an External 4-Terminal Coil (Single Connector) MALLORY IGNITION www.malloryracing.com 9 RED GREEN RED (SMALL 18 GA) WHITE (SMALL 18 GA) BLACK (LARGE 14GA) TO BATTERY NEG (-) PART No. 6861M FIGURE 18 ® HYFIRE 6AL2 Installing the HYFIRE® 6AL2 with a Ford Duraspark using the White Wire Trigger TO BATTERY POS (+) RED (LARGE 14GA) PURPLE MAGNETIC PICK-UP (NOT USED) GREEN AUX RPM LIMITER YELLOW TO TACHOMETER ORANGE BLUE COIL BLACK (SMALL 18GA) WHITE JUMPER PART OF MALLORY HEI KIT P/N 29008 (NOT INCLUDED) RED JUMPER INSULATE UNUSED ENDS OF JUMPERS RED (LARGE 14GA) TO BATTERY POS (+) BLACK (LARGE 14GA) TO BATTERY NEG (-) RED (SMALL 18GA) WHITE PART No. 6861M FIGURE 19 ® HYFIRE 6AL2 YELLOW BLUE Installing the HYFIRE® 6AL2 with a Ford TFI (Without Harness) AUX RPM LIMITER TO TACHOMETER ORANGE BLACK (SMALL 18GA) PURPLE MAGNETIC PICK-UP (NOT USED) GREEN 10 www.malloryracing.com FIGURE 20 Installing the HYFIRE® 6AL2 with a Ford TFI (With Harness) ADAPTER/HARNESS P/N 29062 (NOT INCLUDED) PART No. 6861M ® HYFIRE 6AL2 BLUE WHITE RED BLACK ORANGE GREEN RED BLACK YELLOW AUX RPM LIMITER TO TACHOMETER TO BATTERY NEG (-) YELLOW BLACK (LARGE 14 GA) YELLOW BLACK RED GREEN TO BATTERY POS (+) RED (LARGE 14 GA) FACTORY HARNESS PLUG (ORIGINALLY CONNECTED TO THE COIL) PURPLE MAGNETIC PICK-UP (NOT USED) GREEN SPLICE HERE BLACK (Mñ) ORANGE (M+) GREEN (ñ) 6 FT EXTENSION CABLE CUT ONE END AND SPLICE AS SHOWN FROM ORIGINAL COIL (+) TERMINAL VIOLET (+) PURPLE GREEN RED (SMALL 18 GA) CHRYSLER MODULE LEAVE DISCONNECTED FIGURE 21 PART No. 6861M ® HYFIRE 6AL2 BLUE WHITE YELLOW RED (LARGE 14 GA) Installing the HYFIRE® 6AL2 with a Chrysler Electronic Ignition using a Magnetic Pickup Trigger AUX RPM LIMITER TO TACHOMETER TO BATTERY POS (+) TO BATTERY NEG (-) BLACK (LARGE 14 GA) ORANGE COIL BLACK (SMALL 18 GA) MALLORY IGNITION www.malloryracing.com 11 IGNITION KEY TO 12 VOLTS ORIGINAL COIL (+) WIRE GREEN/ORANGE RED (SMALL 18 GA) FROM POINTS OR ELECTRONIC IGNITION AMPLIFIER BLACK/GRAY WHITE ORIGINAL COIL (-) WIRE FIGURE 22 PART No. 6861M Installing the HYFIRE 6AL2 with a Late Model Dodge (with 2-Pin Connector) ® ® HYFIRE 6AL2 AUX RPM LIMITER TO TACHOMETER TO BATTERY POS (+) BLUE YELLOW RED (LARGE 14 GA) TO BATTERY NEG (-) BLACK (LARGE 14 GA) GREEN MAGNETIC PICKUP NOT USED PURPLE ORANGE BLACK (SMALL 18 GA) GREEN/ORANGE ORIGINAL COIL (+) WIRE BLACK/GRAY OR GRAY AMPLIFIER SPLICE HERE RED (SMALL 18 GA) TO IGNITION SWITCH ORIGINAL COIL (-) TERMINAL FROM AMPLIFIER (+) ORANGE SPLICE HERE (-) BLACK (SMALL 18 GA) WHITE FIGURE 23 PART No. 6861M ® HYFIRE 6AL2 BLUE YELLOW RED (LARGE 14 GA) Installing the HYFIRE® 6AL2 with a Typical Import Application AUX RPM LIMITER TO TACHOMETER TO BATTERY POS (+) BLACK (LARGE 14 GA) TO BATTERY NEG (-) GREEN MAGNETIC PICKUP NOT USED PURPLE MALLORY IS A DIVISION OF THE MR. GASKET PERFORMANCE GROUP 10601 MEMPHIS AVE. #12, CLEVELAND, OH 44144 216.688.8300 FAX 216.688.8306 FORM 1643 03/05 Made in U.S.A. Printed in U.S.A. ©2005 12 www.malloryracing.com