DDR-240C-48

240W DIN Rail Type DC-DC Converter DDR-240 series User’s Manual UL62368-1 AS/NZS62368-1 TPTC004 IEC62368-1 ■  ‧  ‧ ‧ ‧℃  ‧ ‧ ‧ ‧ ‧ ‧   ■  ‧  ‧ ‧ ‧ ‧ ‧  ‧ ■    ‧ ‧ ‧ ‧ ■   ℃      ■            File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series SPECIFICATION MODEL DDR-240B-24 DDR-240B-48 DDR-240C-24 DDR-240C-48 DDR-240D-24 DDR-240D-48 DC VOLTAGE 24V 48V 24V 48V 24V 48v RATED CURRENT 10A 5A 10A 5A 10A 5A CURRENT RANGE 0 ~ 10A 0 ~ 10A 0 ~ 5A 240W 240W 0 ~ 5A 240W 0 ~ 10A RATED POWER 0 ~ 5A 240W 240W 240W 15A 7.5A 15A 7.5A 15A 7.5A RIPPLE & NOISE (max.) Note.2 80mVp-p 100mVp-p 80mVp-p 100mVp-p 80mVp-p 100mVp-p VOLTAGE ADJ. RANGE 48 ~ 56V ±1.0% 24 ~ 28V ±1.0% 48 ~ 56V ±1.0% 24 ~ 28V ±1.0% 48~ 56V ±1.0% PEAK OUTPUT CURRENT POWER Note.5 360W (3sec.) 24 ~ 28V VOLTAGE TOLERANCE Note.3 ±1.0% LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% LOAD REGULATION ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% SETUP, RISE TIME ±1.0% 500ms, 60ms HOLD UP TIME (Typ.) Please refer to page 6 Hold up Time( Load de-rating curve ) CONTINUOUS INPUT VOLTAGE RANGE Note.4 100ms EFFICIENCY (Typ.) DC CURRENT (Typ.) INRUSH CURRENT (Typ.) INTERRUPTION OF VOLTAGE SUPPLY 16.8 ~ 33.6Vdc 33.6 ~ 67.2Vdc 14.4 ~ 16.8Vdc 90% 90% 11.2A @24Vdc 30A 28.8 ~33.6Vdc 91% 5.6A @48Vdc 67.2 ~ 154Vdc 66 ~ 67.2Vdc 92.5% 92% 92% 2.5A @110Vdc EN50155:2007-B/C- type comply with S2 level (10ms)@ 70% load ; D-type comply with S2 level (10ms)@ full load EN50155:2017-Comply with S1 level OVERLOAD PROTECTION Normally works within 150% rated output power for more than 3 seconds and then constant current protection 105~135% Note.5 rated output power with auto-recovery OVER VOLTAGE 28.8 ~ 35V 28.8 ~ 35V 57.6 ~ 65.0V Protection type : Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Shut down o/p voltage, re-power on to recover 24Vin (B - type) :Power ON≥16.8V , UNDER VOLTAGE LOCKOUT OFF≤16.5V FUNCTION 57.6 ~ 65V 48Vin (C - type) :Power ON≥33.6V , OFF≤33V WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION 110Vin (D - type):Power ON≥67.2V , OFF≤65V Please refer to the Function Manual -40 ~ +70℃ (Refer to "Derating Curve") 5 ~ 95% RH non-condensing -40 ~ +85, 5 ~ 95% RH non-condensing ±0.03%/℃ (0 ~ 55℃) Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC61373 OPERATING ALTITUDE Note.7 5000 meters SAFETY STANDARDS IEC 62368-1, UL 62368-1, EAC TP TC 004, AS/NZS 62368.1 approved WITHSTAND VOLTAGE I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:0.71KVdc ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25℃/ 70% RH Parameter Standard Conducted BS EN/EN55032 Radiated BS EN/EN55032 EMC EMISSION SAFETY & EMC Voltage Flicker Harmonic Current (Note 6) BS EN/EN55035 , BS EN/EN61000-6-2(BS EN/EN50082-2) EMC IMMUNITY BS EN/EN61000-3-3 ----- Test Level / Note Class B Class B --------- Parameter Standard Test Level / Note ESD BS EN/EN61000-4-2 Radiated BS EN/EN61000-4-3 Level 3, 8KV air ; Level 3, 6KV contact; criteria A Level 3, 10V/m ; criteria A EFT / Burst BS EN/EN61000-4-4 Level 3, 2KV ; criteria A Surge BS EN/EN61000-4-5 Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A Conducted BS EN/EN61000-4-6 Magnetic Field BS EN/EN61000-4-8 Level 3, 10V ; criteria A Level 4, 30A/m ; criteria A RAILWAY STANDARD Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration, BS EN/EN50121-3-2 for EMC MTBF 1415.6K hrs min. Telcordia SR-332 (Bellcore) ; 189.9K hrs min. 40*125.2*113.5mm (W*H*D) 0.76Kg;20psc/16.2Kg/1.16CUFT DIMENSION PACKING NOTE 57.6 ~ 65V DC OK REALY CONTACT RATINGS (max.) 30Vdc/1A resistive load Up to 960W (3+1 units). Please refer to the Function Manual CURRENT SHARING REMOTE ON-OFF CONTROL WORKING TEMP. OTHERS 28.8 ~ 35V MIL-HDBK-217F (25℃) ℃ μμ      (as available on http://www.meanwell.com) ℃℃ ※：https://www.meanwell.com/serviceDisclaimer.aspx File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter Block Diagram series fosc : 80KHz DC OK RECTIFIERS & FILTER POWER SWITCHING EMI FILTER DC I/P +Vo -Vo -V O.V.P. FG O.L.P. PWM CONTROL DETECTION CIRCUIT Remote Control ON/OFF P+ CURRENT SHARE Derating Curve P- Output derating VS input voltage 100 90 150 112.5 LOAD (%) 100 LOAD (%) 80 C/D Type 70 B Type For 3 sec. (typ.) 120 Continuous 40 60 50 40 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 (VERTICAL) B Type: 16.8 C Type: 33.6 21.6 33.6 43.2 67.2 D Type: 67.2 86.4 AMBIENT TEMPERATURE (℃) 154 INPUT VOLTAGE (V) Peak Loading (1) (2) 360W (150% load) 360W (150% load) 240W (100% load) 100 sec. 3 sec. 120W (50% load) 10 sec. 3 sec. File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series DC OK Relay Contact Contact Close PSU turns on / DC OK. Contact Open PSU turns off / DC Fail. Contact Ratings (max.) 30V/1A resistive load. Function Manual 1. Current sharing (1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) : (2) The voltage difference among each output should be minimized that less than 0.2V is required. (3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation) =(The rated current per unit) x (Number of unit) x 0.9. (4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications. (5) When in parallel operation, the minimum output load should be greater than 3% of total output load. (Min. load > 3% rated current per unit x number of unit) + +V DC OK -V P- P+ Vo Adj. DC OK LOAD - +V DC OK P- P+ -V + PSU +V DC OK Vo Adj. DC OK PSU -V + +V DC OK P- P+ Vo Adj. DC OK -V + PSU P- P+ Vo Adj. DC OK + PSU 2. Remote ON-OFF Control ※ The power supply can be turned ON-OFF by using the "Remote ON-OFF" function. Remote ON-OFF (TB1 PIN2,4) Output Status Open or 4 ~ 10VDC power supply ON Short or 0 ~ 0.8VDC power supply OFF File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series Input Fuse There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below. Type Fuse Type B Time-Lag C Time-Lag Time-Lag D Reference and Rating Conquer MST, 10A, 250V *2 Conquer MST, 6.3A, 250V *2 Conquer MST, 6.3A, 250V *1 Input Under-Voltage Protection If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin,please refer to the cruve below. DDR-240B-24 DDR-240C-24 Vo 30 Vo 30 25 25 20 20 15 Turn On Turn Off 10 5 15 Turn On Turn Off 10 5 0 15 16. 5 16.8 16 17 18 19 20 33.6 0 Vin 31 33 34 35 36 37 Vin DDR-240D-24 Vo 30 25 20 15 Turn On Turn Off 10 5 65 0 65 66 67.2 67 68 69 70 Vin Input Reverse Polarity Protection There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit. Inrush Current Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up. File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series Hold-up Time EN50155: 2007 version - B/C- type comply with S2 level (10ms)@ 70% load ; D-type comply with S2 level (10ms)@ full load , Please refer to the table and curves show below for the hold up time specification. Load 100% load 70% load other load B type (24Vin) 6ms min. 10ms min. figure 1,2 C type (48Vin) 8ms min. 11ms min. figure 3,4 D type (110Vin) 11ms min. 15ms min. figure 5,6 Model DDR-240B-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms LOAD LOAD DDR-240B-24 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME TIME (figure 2) DDR-240C-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms LOAD LOAD 50ms 60ms 70ms 80ms (figure 1) DDR-240C-24 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME TIME (figure 3) (figure 4) DDR-240D-24 DDR-240D-48 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% LOAD LOAD 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms TIME TIME (figure 5) (figure 6) EN50155: 2017 version - Comply with S1 level File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series Efficiency vs Load & Vin Curve The efficiency vs load & Vin curves of each model are shown as below. DDR-240B-48 94% 94% 92% 92% 90% 88% 33.6Vdc 86% 24Vdc 84% 16.8Vdc 82% 80% 10% 20% 30% 40% 50% 60% 70% 80% EFFICIENCY EFFICIENCY DDR-240B-24 90% 88% 33.6Vdc 86% 24Vdc 84% 16.8Vdc 82% 80% 90% 100% 10% 20% 30% 40% 50% LOAD LOAD DDR-240C-48 EFFICIENCY 95% 90% 6 7 .2 V dc 4 8 V dc 80% 3 3 .6 V dc 75% EFFICIENCY DDR-240C-24 85% 60% 70% 80% 90% 100% 70% 95% 90% 85% 62.4V dc 48V dc 80% 33.6V dc 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD LOAD DDR-240D-24 DDR-240D-48 95% 90% 85% 154V dc 80% 110V dc 75% 67.2V dc 70% EFFICIENCY EFFICIENCY 95% 90% 85% 154V dc 110V dc 80% 67.2V dc 75% 70% 65% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD File Name:DDR-240-SPEC 2022-09-20 240W DIN Rail Type DC-DC Converter DDR-240 series Immunity to Environmental Conditions Test method Standard Test conditions Temperature: -40℃ Dwell Time: 2 hrs/cycle Status Cooling Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Dry Heat Test EN 50155 section 12.2.4 (Column 2, Class TX) Temperature: 70℃ / 85℃ EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) Duration: 6 hrs / 10min EN 60068-2-2 PASS Damp Heat Test, Cyclic EN 50155 section 12.2.5 EN 60068-2-30 Temperature: 25℃~55℃ Humidity: 90%~100% RH Duration: 48 hrs PASS Vibration Test EN 50155 section 12.2.11 EN 61373 Temperature: 19℃ Humidity: 65% Duration: 10 mins PASS Increased Vibration Test EN 50155 section 12.2.11 EN 61373 Temperature: 19℃ Humidity: 65% Duration: 5 hrs PASS Shock Test EN 50155 section 12.2.11 EN 61373 Temperature: 21± 3℃ Humidity: 65 ± 5% Duration: 30ms*18 PASS Low Temperature Storage Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40℃ Dwell Time: 16 hrs PASS Salt Mist Test EN 50155 section 12.2.10 (Class ST4) Temperature: 35℃ ±2℃ Duration: 96 hrs PASS No damage EN45545-2 Fire Test Conditions Test Items Hazard Level Items Standard HL1 HL2 HL3 Oxygen index test EN 45545-2:2013 EN ISO 4589-2:1996 PASS PASS PASS Smoke density test EN 45545-2:2013 EN ISO 5659-2:2006 PASS PASS PASS Smoke toxicity test EN 45545-2:2013 NF X70-100:2006 PASS PASS PASS R24 Oxygen index test EN 45545-2:2013 EN ISO 4589-2:1996 PASS PASS PASS R25 Glow-wire test EN 45545-2:2013 EN 60695-2-11:2000 PASS PASS PASS R26 Vertical flame test EN 45545-2:2013 EN 60695-11:2003 PASS PASS PASS R22 File Name:DDR-240-SPEC 2022-09-20 DDR-240 240W DIN Rail Type DC-DC Converter series Mechanical Specification Case No.265A-D Unit:mm Terminal Pin No. Assignment (TB2,TB3) Pin No. 1,2 5,6 3,4 7,8 Assignment DC output +Vo DC output -Vo DC OK Relay Contact P+,P- Top View 113.5 40 35 12 3 4 56 7 8 TB2 Vo Adj. + TB3 125.2 DC OK TB1 1 2 3 4 Side View Front View Side View Terminal Pin No. Assignment (TB1) Pin No. 1 2 3 4 Assignment FG DC input -Vin DC input +Vin Remote ON/OFF Bottom View Installation Instruction 35 This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual. ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15 (For reference only. Not included with unit.) Back View Installation Manual Please refer to : http://www.meanwell.com/manual.html File Name:DDR-240-SPEC 2022-09-20