PTC04_SENSORS_MULTI_CALIBRATION_BOARD

Calibration Software PTC04 User Manual U SE R M A NUA L C A L I BRA T I ON SOFT WA RE PTC 04 PROG RA M ME R Introduction In this document you’ll find a description of:  The Calibration Setup.  How to proceed with the calibration check.  What if the calibration check fails?  How does the calibration work?  What do we calibrate? Figure 1: PTC04-DB-Calib. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 1 of 17 March 15 Calibration Software PTC04 User Manual Contents: Introduction 1 Calibration Setup 3 Requirements 3 Connections 3 RS232 settings 4 Check Calibration of the programmer 4 Calibration check Before starting the calibration check Manual voltmeter The calibration check There are three possible outcomes 5 5 8 9 9 What if the Calibration check failed Measurement failed Large deviation 12 12 13 Loggings 14 Calibration details 14 How does the calibration work? ADC DAC 14 14 15 What do we calibrate? 16 Disclaimer User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher 17 Page 2 of 17 March 15 Calibration Software PTC04 User Manual Calibration Setup Requirements For the calibration test you need:  A high accuracy voltmeter;  A PTC04 calibration board (PTC04-DB-Calib Supporting daughter board for calibration of PTC04 programmer). The software has an automatic calibration feature. For this you need a Keithley 2000 or an Agilent (HP) 34401A multimeter. The Agilent 34401A multimeter is supported in the PTC04 User Interface revision 1.35 or higher. If you use the automatic calibration feature, all channels will be calibrated with the multimeter as reference meter. If a manual approach is used, only the first sensing line is calibrated with the external reference meter. For all the other channels the first sensing line will be used as reference. IMPORTANT NOTE: Although the firmware version of the PTC04 has no impact on the quality of the PTC04 calibration, it is advised to upload the ptc04_mlx90251_firmware.hex or ptc04_mlx90316_firmware.hex firmware to the PTC04 before replacing the daughter board of the PTC04 with the PTC04-DB-Calibration. Figure 2: Connections Because: some firmware versions have a pre-configuration of the relays on the daughter board that does not match with the relay configuration of the PTC04-DB-Calibration. Computer RS232 Agilent or Keithley Multimeter MultiMeter PTC04-DBCalibration PTC04 RS232 or USB Connections 1. Replace the daughter board of the PTC04 with the calibration board:  Remove the cover of the PTC-04;  Remove the PTC04 Daughter Board of the MLX device;  Plug in the PTC04 Calibration Board; 2. Connect the reference voltmeter to the BNC connector or 4mm PCB Plugs (Both connections are in parallel); 3. Connect the RS232 or USB cable to the PTC04 and the PC; 4. Connect the RS232 of the multimeter to the PC; 5. Connect the power supply of the PTC04. BNC or 4mm PCB Plugs Figure 3: PC Connections User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 3 of 17 March 15 Calibration Software PTC04 User Manual RS232 settings The RS232 communication of the multimeter has to be configured as follows: Keithley 2000 multimeter Agilent (HP) 34401A multimeter BAUD: 19.2 K BAUD: 9600 FLOW: NONE PARITY: EVEN: 7BITS TX TERM: CR LANGUAGE: SCPI OR BAUD: 4800 PARITY: NONE: 8BITS LANGUAGE: SCPI For configuration instructions, please consult the user’s manual of your multimeter. All other settings are set by the software via RS232 commands. Check Calibration of the programmer Now your PTC programmer is connected and you can start-up the MPT software. When the software is started, double click on PTC-04 in the UI modules list or select from the menu “Tools  Search devices  All” Figure 4: Melexis Programmable Toolbox. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 4 of 17 March 15 Calibration Software PTC04 User Manual The software will search for all available devices. When a PTC programmer is found it will be initialized. Otherwise the software will display a notification that no PTC devices have been found and will enter the disconnected state. If the connection failed, check the serial cable and power connection or change the settings if you have connected the programmer to a different serial port. To open the Calibration test module, press the button Calibrate on the PTC04 User Interface. Figure 5: User Interface PTC-04. Calibration check This module of the PTC-04 User Interface is used to verify if the calibration parameters of the programmer are within tolerance. The software will check the power drivers (DAC) and the voltmeter (ADC), and compare its results with the calibration parameters. If the calibration parameters are out of tolerance, they can be corrected. Before starting the calibration check  It is advised to leave the programmer powered up for minimum 30 to 60 minutes before starting the calibration. For the accuracy of the calibration, it is important that the programmer is at operating temperature.  Very important: do not connect any load on the connectors of the calibration board during the calibration check. Any additional load will corrupt the calibration parameters and lead to an unusable set-up. If this should happen, restart the calibrate check without a load connected to the programmer.  If you have a Keithley 2000 or an Agilent (HP) 34401A Multimeter, select the correct multimeter from the selection box (1) before you start the calibration check. The multimeter has to be connected to the PC used for the calibration check. The default COM-port for the multimeter is COM2. One can change the selected COM-port in the “COM port #” Edit-box (2). User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 5 of 17 March 15 Calibration Software PTC04 User Manual 1 2 Figure 6: Calibration Check.  Press Verify Calibration to start the calibration. You are reminded to leave your PTC04 powered up for minimum 30 to 60 minutes before starting the calibration. Figure 7: Start Check?  Press yes to continue. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 6 of 17 March 15 Calibration Software PTC04 User Manual If you don’t use a Keithley 2000 or Agilent 34401A multi meter, you have to use a high accuracy voltmeter. The accuracy of the calibration depends on the precision of the voltmeter and the number of digits entered. With a manual voltmeter, the program will start with calibrating the internal voltmeter which will be used to check the PTC04 programmer. Figure 8: Proceed Check?  Press yes to continue. At this stage the software will check if the calibration board and, if selected, the Keithley 2000 or Agilent 34401A Multimeter are connected. If the calibration board is not detected, a message is shown. Figure 9: Check setup  If the setup is not complete, press No, switch of the programmer, check your setup and restart the program. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 7 of 17 March 15 Calibration Software PTC04 User Manual Manual voltmeter If the Keithley 2000 or Agilent 34401A multimeter feature is not selected the program will ask you to put in a few values from your voltmeter manually. These are used to calibrate the first sensing line of the PTC04. This sensing line will be used as reference meter for the calibration check. Note: the accuracy of the calibration depends on the precision of the voltmeter and the number of digits you enter. Figure 10: Manual calibration internal reference meter.  Press OK to continue. For the calibration of the internal reference meter, two series of 32 values are required. Once the internal reference meter is calibrated the software will continue with the calibration check. Note: the decimal separator of the software is “.” not “,”. If one uses a “,” as decimal separator, the calculated parameters will be incorrect. Figure 11: Input Box Manual Voltmeter.  Insert the value from the voltmeter in volt [V] and press OK. Note: If you entered a wrong value, press Cancel. Two error messages are shown. Figure 12: Check Measuring line 1 Failed Figure 13: The calibration check has been cancelled.  Press OK on both messages to continue. Now the calibration check is terminated, you can restart the calibration check. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 8 of 17 March 15 Calibration Software PTC04 User Manual The calibration check Now the calibration software will perform a number of measurements on all the ADC and DAC channels of the programmer. This can take several minutes. At the end of the calibration check the program verifies if a correction of the calibration parameters is needed. Figure 14: Calibration Check There are three possible outcomes 1. The program notifies you that the current calibration is out of tolerance and ask you if you want to corrected the calibration parameters or not. Figure 15: Calibrate?  If you press yes, the new calibration parameters are written into the PTC04.  If you press no, there are no modifications done. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 9 of 17 March 15 Calibration Software PTC04 User Manual 2. The program notifies you that the current calibration is within tolerance! No Correction of the calibration parameters (Calibration) is needed. Figure 16: Calibrate Anyway? If no calibration is needed you can still choose to calibrate or not.  If you press yes, the new calibration parameters are written into the PTC04.  If you press no, there are no modifications done. 3. At the end of the calibration, the software verifies if the programmer was at temperature when the calibration started. If the programmer was not at temperature, the following message is given. Figure 17: Programmer is not at temperature. It is advised not to calibrate (store the new calibration parameters in the programmer) when the programmer is not at operating temperature. This is important for the accuracy of the PTC04 programmer.  If you press yes, the new calibration parameters are written into the PTC04.  If you press no, there are no modifications done. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 10 of 17 March 15 Calibration Software PTC04 User Manual When you choose to calibrate (press yes), the new calibration parameters are written into the PTC04. Afterwards the software verifies if the writing of the calibration data in the PTC04 was done correctly. Figure 18: The Calibration check has been ended successfully. Now the calibration check is completed. The END status of the calibration check is shown in the status bar of the calibration window. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 11 of 17 March 15 Calibration Software PTC04 User Manual What if the Calibration check failed When the calibration fails, it is usually caused by a bad connection, measurement or incorrect input of measured data. If this occurs, check the setup and redo the calibration check. Very important:  If the calibration check is done with a manual voltmeter, you have to take extra care that the measurements are done correctly. These measurements are used to calibrate the first sensing line of the PTC-04. This sensing line will be used as reference meter for the calibration check.  The accuracy of the calibration also depends on the precision of the voltmeter and the number of digits you enter for each measurement.  The connection of the calibration board and the voltmeter are very imported. A bad connection or any additional load will corrupt the calibration parameters.  The decimal separator of the software is “.” Not “,”. If one uses a “,” as decimal separator, the calibration of the first sensing line will not be done correctly. Measurement failed The following error message is shown during the calibration procedure;  If there is a bad connection in the setup. For example: between the PTC04 main board and the calibration board.  When using a Keithley 2000 multimeter for the calibration, the failure can also be caused by a wrong measurement of the Keithley. For example: communication error.  When you are using the manual calibration procedure. The software will perform a check on the data you enter. If there is a large deviation from the expected data. The check will fail and the calibration check is ended. . Figure 19: Check Measuring line 1 Failed Figure 20: The calibration check has been cancelled. To determine this:  Press OK on both messages to cancel the calibration check.  Remove the calibration board, place it back and check the connections with the voltmeter. The connection of the calibration board and the voltmeter are very imported. A bad connection or any additional load will corrupt the calibration parameters.  After checking the setup, restart the calibration check. If the same channel fails again it is possible that there is hardware damaged on the PTC04. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 12 of 17 March 15 Calibration Software PTC04 User Manual Large deviation When all the measurements are completed, the software calculates the new calibration parameter. After the calculation of the calibration parameters, the software verifies if there is a large deviation with the standard (expected) calibration parameters. If the deviation is too large the following warning message is shown. Figure 21: Large deviation of the calibration parameters. In the main window you get a list of the channels that have a large deviation from the default values. Figure 22: List of channels that have a large deviation. The large deviation could be a result of incorrect reference measurements. If it occurs:  Remove the calibration board, place it back and check the connections with the voltmeter. The connection of the calibration board and the voltmeter are very imported. A bad connection or any additional load will corrupt the calibration parameters.  After checking the setup, restart the calibration check. If the same channel(s) fail(s) again it is possible that there is hardware damaged on the PTC04. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 13 of 17 March 15 Calibration Software PTC04 User Manual Loggings Each time a calibration check is performed and the new correction parameters are saved in the PTC-04 programmer, the old and the new parameters are logged in a file called “Calibration Log.txt”. This file is for information purpose only and is not used by the PTC-04 programmer. Calibration details How does the calibration work? ADC In the graph below, you have two curves: the measurements of the ADC (left Y-axis) and the reference measurements of the external voltmeter (the right Y-axis). The internal voltage source is used as supply (Set DAC X-axis). The purpose of the calibration check is to compare the ADC with the external high precision voltmeter. For the check, a number of voltage values are measured to calculate the difference between the ADC of the PTC04 and the External Voltmeter which results in to correction parameters for offset and gain. Calibration check ADC 30000 8 ADC (ADC step) 6 20000 5 15000 4 3 10000 2 5000 External reference voltmeter (V) 7 25000 1 0 0 500 1000 1500 0 2000 Set DAC ADC PTC-03 Ext. VOLTMETER Graph 1 User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 14 of 17 March 15 Calibration Software PTC04 User Manual DAC In the 2nd graph, you have agene two curves: the Set DAC (left Y-axis) and the reference measurements of the external voltmeter (the right Y-axis). The purpose of the calibration check is to compare the DAC with the external high precision voltmeter. Also for this check, a number of values are measured to calculate the difference between the DAC of the PTC04 and the External Voltmeter which results in to correction parameters for offset and gain. 1800 8 1600 7 1400 6 1200 5 1000 4 800 3 600 400 2 200 1 0 0 2000 0 500 1000 1500 External reference voltmeter (V) DAC (DAC step) Calibration check DAC Set Value DAC PTC-03 Ext. VOLTMETER Graph 2 At the end of the calibration check these values, of the ADC channels and the DAC, are compared with the values stored in the PTC. If the parameters for offset and gain, that are currently stored in the PTC04, are out of specifications in comparison with the new correction parameters, the software gives a warning and asks if the new correction parameter may be saved. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 15 of 17 March 15 Calibration Software PTC04 User Manual What do we calibrate? Sensing lines: There are four sensing lines with independent ground connection. The source and reference that are used to calibrate the sensing lines are PPS 1 and the external voltmeter. Sensing line 1 Sensing line 2 Sensing line 3 Sensing line 4 channel 12 and Channel 28 (High sensitivity) of the channel 13 and Channel 29 (High sensitivity) of the channel 14 and Channel 30 (High sensitivity) of the channel 15 and Channel 31 (High sensitivity) of the ADC; ADC; ADC; ADC. PPS1: For each PPS, the software checks the ADC first then the DAC and then the additional channels that are connected to that source. Voltmeter on the PPS1 PPS1 Current meter on the PPS1 PPS 5: IDD limiter PPS1 channel 0 and Channel 16 (High sensitivity) of the ADC; channel 0 of the DAC; channel 1 of the ADC; channel 4 of the DAC. PPS2: Voltmeter on the PPS2 PPS2 Current meter on the PPS2 PPS 6: IDD limiter PPS2 channel 2 and Channel 18 (High sensitivity) of the ADC; channel 1 of the DAC; channel 3 of the ADC; channel 5 of the DAC. PPS3: Voltmeter on the PPS3 PPS3 Current meter on the PPS3 PPS7: IDD limiter PPS3 channel 4 and Channel 20 (High sensitivity) of the ADC; channel 2 of the DAC; channel 5 of the ADC; channel 6 of the DAC. PPS4: Voltmeter on the PPS4 PPS4 Current meter on the PPS4 PPS8: IDD limiter PPS4 channel 6 and Channel 22 (High sensitivity) of the ADC; channel 3 of the DAC; channel 7 of the ADC; channel 7 of the DAC. User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 16 of 17 March 15 Calibration Software PTC04 User Manual Disclaimer Devices sold by Melexis are covered by the warranty and patent indemnification provisions appearing in its Term of Sale. Melexis makes no warranty, express, statutory, implied, or by description regarding the information set forth herein or regarding the freedom of the described devices from patent infringement. Melexis reserves the right to change specifications and prices at any time and without notice. Therefore, prior to designing this product into a system, it is necessary to check with Melexis for current information. This product is intended for use in normal commercial applications. Applications requiring extended temperature range, unusual environmental requirements, or high reliability applications, such as military, medical life-support or life-sustaining equipment are specifically not recommended without additional processing by Melexis for each application. The information furnished by Melexis is believed to be correct and accurate. However, Melexis shall not be liable to recipient or any third party for any damages, including but not limited to personal injury, property damage, loss of profits, loss of use, interrupt of business or indirect, special incidental or consequential damages, of any kind, in connection with or arising out of the furnishing, performance or use of the technical data herein. No obligation or liability to recipient or any third party shall arise or flow out of Melexis’ rendering of technical or other services. © 2013 Melexis NV. All rights reserved. For the latest version of this document, go to our website at www.melexis.com Or for additional information contact Melexis Direct: Europe, Africa, Asia: America: Phone: +32 13 670 495 E-mail: sales_europe@melexis.com Phone: +1 603 204 2900 E-mail: sales_usa@melexis.com ISO/TS 16949 and ISO14001 Certified User manual calibration software PTC04 UI_0PTC04AAMLX UI Rev. 1.35 or higher Page 17 of 17 March 15