53248-102

PRELIMINARY DATA SHEET 53248-102 28 VDC SOLID STATE POWER CONTROLLER Mii HYBRID MICROELECTRONICS PRODUCTS DIVISION Features: Applications: • • • Isolated Control Isolated Status Output Latched Fault Protection Thermal Shutdown Undervoltage & Overvoltage Shutdown Current Limit Short Circuit Protection • • • • • • • • Power Distribution In Land/Air/Launch Vehicles Motor Switch Displays/Lamps/Controls Industrial Automation Switching Heaters Test Equipment Machine Control Equipment Medical Lab Equipment DESCRIPTION The 53248-102 is a 28 VDC Solid State High Side Power Controller (SSPC) that is designed to replace electromagnetic circuit breakers rated at up to 10 amperes. It is a high side switch utilizing N-channel vertical power FET technology with integral charge pump. The SSPC provides a status output that signals a variety of conditions including over temperature shutdown, overvoltage or undervoltage, over-current or short circuit. It will trip off and latch for any of the above conditions until reset by recycling of the control input. Using vertical MOSFET technology, the SSPC offers extremely low “ON” resistance. This results in very low power dissipation, which allows operation over the temperature range of –40°C to +85°C with minimal heat sinking. ABSOLUTE MAXIMUM RATINGS (@ TC = 25°C unless otherwise specified) Input Control Current......................................................................................................................................................10 mA Reverse Input Voltage (Control to Signal Ground)..................................................................................................... - 5 VDC Pins to Case Isolation.............................................................................................................................................. 1000 VDC Input-Output Isolation .............................................................................................................................................. 1000 VDC Lead Temperature (15 seconds) ................................................................................................................................. +300°C Junction Temperature .................................................................................................................................................. +150°C Blocking Voltage ……………………………………………………………………………………………………… 63 VDC Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01 PRELIMINARY DATA SHEET Package Configuration 53248-102 28 VDC SOLID STATE POWER CONTROLLER PIN # 1 2 3 4 5 6 7 8 9 10 FUNCTION CONTROL STATUS SIGNAL GND OUTPUT OUTPUT POWER IN POWER IN POWER GND POWER GND NC Dimensions: inches Functional Block Diagram POWER IN VOLTAGE REGULATOR O/V U/V CURRENT LIMIT GATE PROTECTION CONTROL ISOLATION/ CONTROL LOGIC CHARGE PUMP OUTPUT DETECTION OUTPUT STATUS SIGNAL GND ISOLATION/ STATUS TEMP SENSE LOAD (POWER GND) Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01 PRELIMINARY DATA SHEET 53248-102 28VDC SOLID STATE POWER CONTROLLER SPECIFICATIONS (@ TC 25°C unless otherwise specified) Control Function Input Type.........................................................................................................1.5 kΩ resistor in series with 1.3 V drop LED Turn-on Control Current ..........................................................................................................................................3 mA (min) Turn-off Control Current ....................................................................................................................................... 10 µA (max) Status Function Open Collector transistor, VCC = +40 VDC (max) Output High is VCC , Output Low is +0.4 V (max) @ ICC = 10 mA (max) Status output transistor off (logic high) indicates unit is off. Status output transistor on (V ≤ 0.4 VDC) indicates unit is on. Power Circuit Supply Voltage (for normal operation)................................................................ 5 VDC (min), 28 VDC (typ), 40 VDC (max) Continuous Current ........................................................................................................................................................... 10 A On-state Resistance, Tj @ 25°C (IL ≥ 5A) .....................................................................................................................38 mΩ On-state Resistance, Tj @ 150°C (IL ≥ 5A)....................................................................................................................80 mΩ Minimum Output Voltage Drop (IL = 0.5A).....................................................................................................................50 mV Power Dissipation at TC = 25°C and Full Load.................................................................................................................. 4 W Power Output Leakage Through Load (off state, V supply = 28VDC) ..........................................................................15 µA Quiescent Current (@ No load) (V supply = 28VDC) ..................................................................... 8 mA (typ), 15 mA (max) Temperature Range Operating (Case) ..............................................................................................................................................-40°C to +85°C Storage .......................................................................................................................................................... -55°C to +150°C Thermal Resistance Junction to Case............................................................................................................................................................3 °C/W Physical Characteristics See Package Configuration Timing at 28 VDC (IL =1A) Turn-on Time ................................................................................................................................................... 300 µsec (max) Status Turn-on Delay ...................................................................................................................................... 400 µsec (max) Turn-off Time ................................................................................................................................................... 300 µsec (max) Status Turn-off Delay ...................................................................................................................................... 400 µsec (max) Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01 PRELIMINARY DATA SHEET 53248-102 28VDC SOLID STATE POWER CONTROLLER FUNCTIONAL DESCRIPTION The 53248-102 SSPC offers a wide range of features. These include overvoltage and undervoltage shutdown, overcurrent and short circuit protection provided by temperature sensing, built in transient protection and fully optically isolated control and status lines. The overcurrent and short circuit protection are achieved through the temperature sensing feature of the controller. Overcurrent is sensed through the increasing RDS(ON) causing increase power dissipation in the pass element, which additionally causes a further increase in RDS(ON). As junction temperature approaches +150°C, drive to the pass element is decreased, causing VDS to increase. When the pass element temperature is between +150°C and +175°C, the drive to the pass element is removed and current flow ceases. When the control is recycled and if the fault condition has been removed the device will resume operations. Status will indicate a fault condition until the fault is removed. Peak Current Limits vs. Junction Temperature* Junction Temperature Min Typ Max Unit -40°C ----74 A +25°C --44 --A +150°C 24 ----A *Peak Duration Overvoltage and Undervoltage Limits Overvoltage +42 VDC to +52 VDC Undervoltage +2.4 VDC to +4.5 VDC Overvoltage hysteresis Typical +0.2 VDC Undervoltage hysteresis Typical +0.2 VDC (Tj = –40°C to +150°C) Typical Waveform 53248-102 Short Circuit Protection: Short-while-On @ 25°C 60 50 Output Load Current, A 40 30 20 10 0 -10 -20 -30 -200 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Time, microseconds Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01 PRELIMINARY DATA SHEET 53248-102 28VDC SOLID STATE POWER CONTROLLER APPLICATION INFORMATION The cable harness occupies an important position in the total network to be protected. The wide variety and in some cases considerable length and packing density used makes them particularly susceptible to persistent overloads and/or overheating. The maximum current carrying capacity of a cable depends on its resistance, type of insulation material and the ambient temperature. A cable, including insulation, generally consists of at least two materials with different thermal capacitance and thermal resistance. The maximum temperatures of most cables are at least +150°C (depending on the insulation properties) which is very close to the maximum junction temperature of the SSPC (Shutdown). Since under overcurrent or short circuit conditions, the unit resistance per unit length for the cable is much less than the RDS of the SSPC, the unit heating of the cable will also be much less. Under these conditions, it is apparent that the SSPC can adequately protect properly selected cabling. The following formulas provide methods for calculating the primary parameters. Trip Current Itrip = {(Tj max – Ta)/[R θja ][RON (Tj max)]}1/2 Tj max = Maximum Trip Temperature Ta = Ambient Temperature R θja = Thermal Resistance, Junction to Ambient RON (Tj max) = On-state resistance at Trip Temperature On-state Resistance Ron (T) = R25 x e 0.006 (T – 25) R25 e T = on-state resistance at 25°C = 2.718282 (natural logarithm) = Tj at temperature of interest in °C With the above information, the temperature and current trip can be determined based upon the type of mounting chosen and the ambient temperatures of operation. Precaution When a short circuit causes turn-off of the SSPC, precautions must be taken to limit transient voltages generated by any inductance in the load to less than the max voltage blocking of the SSPC (i.e. 63V). External protection is recommended, either across the switch or across the load, to limit voltage transients to levels less than 63V to insure the SSPC maximum blocking voltage is not exceeded. Isolation of Control and Status The SSPC was designed to utilize optical isolation both on the input/control and the status feed back. The only input power required is that necessary to drive a control LED and provide pull up power for the open collector status transistor. The SSPC derives its energy for operation from the 28 VDC load supply. As a result, the power in and power out are completely isolated. Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01 PRELIMINARY DATA SHEET 53248-102 28VDC SOLID STATE POWER CONTROLLER Truth Table Control Normal Operation Current Overload Over-Temperature Undervoltage Overvoltage Note: For Control Output: L = “Low” Level Voltage H = “High” Level Voltage Loads The 53248-102 SSPC is designed to handle low side loads from +5 VDC to +40 VDC. Combinations of inductive, resistive and capacitive may be used. This includes lamps and DC motors. Inductive loads require protecting the SSPC from voltage transients as pointed out in the precaution section above. For capacitive loads, the user must assure that junction temperature of the body is not exceeded. If at turn off, the VCC drops below the voltage charge on the capacitor, current can flow through the body diode of the FET switch with no inherent capability to limit this spike of reverse current. Incandescent lamps must be treated much like capacitive loads in that in-rush currents at turn-on can cause an overcurrent condition. DC motors must be treated like capacitive loads because in-rush currents can be very high. Should a machine continue to rotate after power is removed, reverse currents due to back EMF need to be addressed. Heatsinking The SSPC is designed to take advantage of the relationship between junction temperatures and heat sink thermal impedance. As described in the section discussing current trip characteristics, the thermal impedance of the heat sink utilized can determine the magnitude and time of over current or short circuit current expected in a system. Offset voltage The Power MOSFETs used in Micropac’s SSPC have very low on resistance and therefore low power dissipation. Typical on-state resistance at 25°C is only 38 mΩ. Due to internal design the typical VDS at 0.5 A is 50 mV. This stays relatively constant until the current reaches approximately 2 amperes when VDS is 60 mV. For higher currents, the RDS is constant at Tj of +25°C. Maximum RDS at +150°C is 80 mΩ. Since the design of SSPC current limit is temperature dependent, there is no need for a current sensing resistor and therefore no additional voltage drop which would add to the RDS. For Status H = Open Collector L = Current Sink L H L H L H L H L H Output L H L L L L L L L L Status H L H H H H H H H H Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION • 905 E. Walnut St., Garland, TX 75040 • (972) 272-3571 • Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 05/16/01