SG3525A

SG1525A/SG2525A/SG3525A SG1527A/SG2527A/SG3527A REGULATING PULSE WIDTH MODULATOR DESCRIPTION The SG1525A/1527A series of pulse width modulator integrated circuits are designed to offer improved performance and lower external parts count when used to implement all types of switching power supplies. The on-chip +5.1 volt reference is trimmed to ±1% initial accuracy and the input common-mode range of the error amplifier includes the reference voltage, eliminating external potentiometers and divider resistors. A Sync input to the oscillator allows multiple units to be slaved together, or a single unit to be synchronized to an external system clock. A single resistor between the CT pin and the Discharge pin provides a wide range of deadtime adjustment. These devices also feature built-in soft-start circuitry with only a timing capacitor required externally. A Shutdown pin controls both the soft-start circuitry and the output stages, providing instantaneous turn-off with soft-start recycle for slow turn-on. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the soft-start capacitor discharged for input voltages less than that required for normal operation. Another unique feature of these PWM circuits is a latch following the comparator. Once a PWM pulse has been terminated for any reason, the outputs will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs capable of sourcing or sinking in excess of 200mA. The SG1525A output stage features NOR logic, giving a LOW output for an OFF state. The SG1527A utilizes OR logic which results in a HIGH output level when OFF. FEATURES • • • • • • • • 8V to 35V operation 5.1V reference trimmed to ±1% 100Hz to 500KHz oscillator range Separate oscillator sync terminal Adjustable deadtime control Internal soft-start Input undervoltage lockout Latching P.W.M. to prevent multiple pulses • Dual source/sink output drivers HIGH RELIABILITY FEATURES - SG1525A, SG1527A ♦ Available to MIL-STD-883B ♦ MIL-M38510/12602BEA - JAN1525AJ ♦ MIL-M38510/12604BEA - JAN1527AJ ♦ Radiation data available ♦ LMI level "S" processing available BLOCK DIAGRAM Rev 1.4a 3/19/2005 Copyright © 1996 1 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 Microsemi Inc. ABSOLUTE MAXIMUM RATINGS (Note 1) Supply Voltage (+VIN) ....................................................... 40V Collector Supply Voltage (VC) ........................................... 40V Logic Inputs ....................................................... -0.3V to 5.5V Analog Inputs ....................................................... -0.3V to V IN Output Current, Source or Sink ................................... 500mA Reference Load Current ............................................... 50mA Note 1. Values beyond which damage may occur. Oscillator Charging Current ............................................ Operating Junction Temperature Range Hermetic (J, L Packages) ..................................... Plastic (N, DW Packages ) ....................................... Storage Temperature Range .......................... -65°C to Lead Temperature (Soldering, 10 seconds) ................. 5mA 150°C 150°C 150°C 300°C RoHS Peak Package Solder Reflow Temp. (40 sec. max. exp.)...... 260°C(+0, -5) THERMAL DATA J Package: Thermal Resistance-Junction to Case, θ JC .................. 30°C/W Thermal Resistance-Junction to Ambient, θ JA .............. 80°C/W DW Package: Thermal Resistance-Junction to Case, θ JC .................. 40°C/W Thermal Resistance-Junction to Ambient, θ JA ............. 95°C/W L Package: Thermal Resistance-Junction to Case, θ JC .................. 35°C/W Thermal Resistance-Junction to Ambient, θ JA ........... 120°C/W N Package: Thermal Resistance-Junction to Case, θ JC ................... 40°C/W Thermal Resistance-Junction to Ambient, θ JA ............. 65°C/W Note A. Junction Temperature Calculation: TJ = TA + (PD x θJA). Note B. The above numbers for θ JC are maximums for the limiting thermal resistance of the package in a standard mounting configuration. The θ JA numbers are meant to be guidelines for the thermal performance of the device/pcboard system. All of the above assume no ambient airflow. RECOMMENDED OPERATING CONDITIONS (Note 2) Input Voltage (+VIN) ................................................ 8V to 35V Collector Voltage (VC) .......................................... 4.5V to 35V Sink/Source Load Current (steady state) ............. 0 to 100mA Sink/Source Load Current (peak) ......................... 0 to 400mA Reference Load Current ........................................ 0 to 20mA Oscillator Frequency Range ....................... 100Hz to 350KHz Oscillator Timing Resistor (RT) ........................ 2KΩ to 150KΩ Note 2: Range over which the device is functional. Deadtime Resistor Range (RD) ............................. 0Ω to 500Ω Maximum Shutdown Source Impedance ......................... 5KΩ Oscillator Timing Capacitor (CT) ................... 0.001µF to 0.1µF Operating Ambient Temperature Range SG1525A/SG1527A .................................... -55°C to 125°C SG2525A/SG2527A ...................................... -25°C to 85°C SG3525A/SG3527A ......................................... 0°C to 70 °C (Unless otherwise specified, these specifications apply over the operating ambient temperatures for SG1525A/SG1527A with -55 ° C ≤ TA ≤ 125° C, SG2525A/SG2527A with -25°C ≤ TA ≤ 85°C, SG3525A/SG3527A with 0° C ≤ TA ≤ 70°C, and +VIN = 20V. Low duty cycle pulse testing techniques are used which maintains junction and case temperatures equal to the ambient temperature.) ELECTRICAL CHARACTERISTICS Parameter Reference Section Output Voltage Line Regulation Load Regulation Temperature Stability (Note 3) Total Output Voltage Range (Note 3) Short Circuit Current Output Noise Voltage (Note 3) Long Term Stability (Note 3) Test Conditions SG1525A/2525A SG3525A Units SG1527A/2527A SG3527A Min. Typ. Max. Min. Typ. Max. 5.05 5.10 10 20 20 5.00 80 40 20 V 5.15 5.00 5.10 5.20 mV 30 10 30 mV 50 20 50 mV 50 20 50 V 5.25 5.20 4.95 mA 80 100 100 40 200 µ Vrms 200 50 mV/khr 20 50 TJ = 25°C VIN = 8V to 35V IL = 0 to 20mA Over Operating Temperature Range Over Line, Load and Temperature VREF = 0V, TJ = 25° C 10Hz ≤ f ≤ 10KHz, TJ = 25°C TJ = 125°C Note 3. These parameters, although guaranteed over the recommended operating conditions, are not 100% tested in production. Note 4. FOSC = 40KHz (RT = 3.6KΩ, CT = 0.01µF, RD = 0Ω ) Note 5. Applies to SG1525A/2525A/3525A only, due to polarity of output pulses. Rev 1.4a Copyright © 1996 2 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 ELECTRICAL CHARACTERISTICS Parameter (continued) Test Conditions SG1525A/2525A SG3525A SG1527A/2527A SG3527A Units Min. Typ. Max. Min. Typ. Max. 37.6 40 42.4 37.6 ±0.3 ±1 ±6 ±3 150 350 350 1.7 2.0 2.2 1.7 3.0 3.5 3.0 0.3 0.5 1.0 0.3 1.2 2.0 2.8 1.2 1.0 2.5 0.5 1 60 1 3.8 60 50 75 2 0.2 5.6 75 60 5 10 1 60 1 0.5 3.8 60 50 0 45 0.6 49 0.9 3.3 .05 50 0.4 0.4 19 18 0.2 1.0 7 100 50 0.2 14 45 0.6 3.6 2.0 80 0.6 1.0 25 49 0.9 3.3 .05 50 0.4 0.4 19 18 0.2 1.0 7 100 50 0.2 14 40 ±1 ±3 42.4 ±2 ±6 150 2.2 1.0 2.8 2.5 10 10 1 KHz % % Hz KHz mA V µs V mA mV µA µA dB MHz V V dB dB % % V V µA µA V mA V V V V V µA ns ns µs mA Oscillator Section (Note 4) Initial Accuracy TJ = 25°C Voltage Stability VIN = 8V to 35V Temperature Stability (Note 3) MIN ≤ TJ ≤ MAX RT = 150KΩ, CT = 0.1µF Minimum Frequency (Note 3) Maximum Frequency (Note 3) RT = 2KΩ, CT = 1nF IRT = 2mA Current Mirror Clock Amplitude Clock Width TJ = 25°C Sync Threshold Sync Voltage = 3.5V Sync Input Current Error Amplifier Section (VCM = 5.1V) Input Offset Voltage Input Bias Current Input Offset Current DC Open Loop Gain RL ≥10MΩ, TJ = 25°C Gain-Bandwidth Product (Note 3) AV = 0dB, TJ = 25°C Output Low Level Output High Level VCM = 1.5V to 5.2V Common Mode Rejection VIN = 8V to 35V Supply Voltage Rejection P.W.M. Comparator Section (Note 4) VCOMP = 0.6V Minimum Duty Cycle Maximum Duty Cycle VCOMP = 3.6V Input Threshold (Note 4) Zero Duty Cycle Maximum Duty Cycle Input Bias Current Soft-Start Section Soft Start Current VSHUTDOWN = 0V Soft Start Voltage VSHUTDOWN = 2V VSHUTDOWN = 2.5V Shutdown Input Current Output Drivers Section (each transistor, V C = 20V) Output High Level ISOURCE = 20mA ISOURCE = 100mA Output Low Level ISINK = 20mA ISINK = 100mA VCOMP and V SS = High Undervoltage Lockout Collector Leakage (Note 5) VC = 35V Rise Time CL = 1nF, TJ = 25°C Fall Time CL = 1nF, TJ = 25°C Shutdown Delay (Note 3) VSD = 3V, CS = 0, TJ = 25°C Total Standby Current Standby Current VIN = 35V 2.0 3.5 0.5 2.0 1.0 2 1 75 2 0.2 5.6 75 60 0.5 0 3.6 2.0 80 0.6 1.0 25 18 17 18 17 0.4 2.2 8 200 600 300 0.5 20 6 6 0.4 2.2 8 200 600 300 0.5 20 Rev 1.4a Copyright © 1996 3 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 OSCILLATOR SECTION FIGURE 1 - OSCILLATOR SCHEMATIC FIGURE 2 - OSCILLATOR CHARGE TIME VS. RT AND CT FIGURE 3 - OSCILLATOR DISCHARGE TIME VS. R D AND CT ERROR AMPLIFIER SECTION FIGURE 4 - ERROR AMPLIFIER FIGURE 5 - ERROR AMPLIFIER OPEN-LOOP FREQUENCY RESPONSE Rev 1.4a Copyright © 1996 4 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 OUTPUT SECTION FIGURE 6 -OUTPUT CIRCUIT (½ Circuit Shown) FIGURE 7 - OUTPUT SATURATION CHARACTERISTICS APPLICATION INFORMATION For single-ended supplies, the driver outputs are grounded. The VC terminal is switched to ground by the totem-pole source transistors on alternate oscillator cycles. In conventional push-pull bipolar designs, forward base drive is controlled by R1 - R3 . Rapid turn-off times for the power devices are achieved with speed-up capacitors C1 and C2 . The low source impedance of the output drivers provides rapid charging of power FET input capacitance while minimizing external components. Rev 1.4a Low power transformers can be driven directly by the SG1525A. Automatic reset occurs during deadtime, when both ends of the primary winding are switched to ground. Copyright © 1996 5 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 APPLICATION INFORMATION (continued) SHUTDOWN OPTIONS 1. Use an external transistor or open-collector comparator to pull down on the Comp terminal. This will set the PWM latch turning off both outputs. If the shutdown signal is momentary, pulseby-pulse protection can be accomplished as the PWM latch will be reset with each clock pulse. 2. The same results can be accomplished by pulling down on the Soft-Start terminal with the difference that on this pin, shutdown will not affect the amplifier compensation network but must discharge any Soft-Start capacitor. 3. Apply a positive-going signal to the Shutdown terminal. This will provide most rapid shutdown of the outputs but will not immediately set the PWM latch if there is a Soft-Start capacitor. This capacitor will discharge but with a current of approximately twice the charging current. 4. The shutdown terminal can be used to set the PWM latch on a pulse-by-pulse basis if there is no external capacitance on Soft-Start terminal. Slow turn-on may still be accomplished by applying an external capacitor, blocking diode, and charging resistor to the comp terminal. (See SG1524 Application Note). SG1525A/1527A LAB TEST FIXTURE Rev 1.4a Copyright © 1996 6 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570 CONNECTION DIAGRAMS & ORDERING INFORMATION Package 16-PIN CERAMIC DIP J - PACKAGE (See Notes Below) Part No. Ambient Temperature Range -55°C to 125°C -55°C to 125°C -55°C to 125°C -55°C to 125°C -25°C to 85°C 0°C to 70° C -55°C to 125°C -55°C to 125°C -55°C to 125°C -55°C to 125°C -25°C to 85°C 0°C to 70° C -25°C to 85°C 0°C to 70° C -25°C to 85°C 0°C to 70° C Connection Diagram SG1525AJ/883B JAN1525AJ SG1525AJ/DESC SG1525AJ SG2525AJ SG3525AJ SG1527AJ/883B JAN1527AJ SG1527AJ/DESC SG1527AJ SG2527AJ SG3527AJ SG2525AN SG3525AN SG2527AN SG3527AN INV. INPUT N.I. INPUT SYNC OSC. OUTPUT CT RT DISCHARGE SOFT-START 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 VREF +VIN OUTPUT B VC GROUND OUTPUT A SHUTDOWN COMPENSATION 16-PIN PLASTIC DIP N - PACKAGE N Package: RoHS Compliant / Pb-free Transition DC: 0503 N Package: RoHS / Pb-free 100% Matte Tin Lead Finish 16-PIN WIDE BODY PLASTIC S.O.I.C. DW - PACKAGE SG2525ADW SG3525ADW SG2527ADW SG3527ADW -25°C to 85°C 0°C to 70° C -25°C to 85°C 0°C to 70° C INV. INPUT N.I. INPUT SYNC OSC. OUTPUT CT RT DISCHARGE SOFT-START 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 VREF +VIN OUTPUT B VC GROUND OUTPUT A SHUTDOWN COMPENSATION DW Package: RoHS Compliant / Pb-free Transition DC: 0516 DW Package: RoHS / Pb-free 100% Matte Tin Lead Finish 20-PIN CERAMIC LEADLESS CHIP CARRIER L- PACKAGE SG1525AL/883B SG1525AL SG1527AL/883B SG1527AL -55°C to 125°C -55°C to 125°C -55°C to 125°C -55°C to 125°C 1. N.C. 2. INV. INPUT 3. N.I. INPUT 4. SYNC 5. OSC. OUTPUT 6. N.C. 7. CT 8. RT 9. DISCHARGE 10. SOFT-START 3 2 1 20 19 4 5 6 7 8 18 17 16 15 14 9 10 11 12 13 11. N.C. 12. COMP. 13. SHUTDOWN 14. OUTPUT A 15. GROUND 16. N.C. 17. VC 18. OUTPUT B 19. +VIN 20. VREF Note 1. Contact factory for JAN and DESC product availablity. 2. All packages are viewed from the top. Rev 1.4a Copyright © 1996 7 11861 Western Avenue ∞ Garden Grove, CA 92841 (714) 898-8121 ∞ FAX: (714) 893-2570