MPW2041

MPW2000 Series 25-30W, Wide Input Range, Single & Dual Output DC/DC Converters Key Features Efficiency up to 89% 1500VDC Isolation MTBF > 1,000,000 Hours Complies with EN55022 Class A Six-Sided Shielding Remote On/Off Control Over Voltage Protection Over Temperature Protection Output Trim Low Profile: 0.37” (9.3mm) Soft Start OVP Protection OTP Protection High Power Density More Power 4:1 Wide Range 1500 VDC I/O Isolation EMI EN55022 Low Profile Remote on/off Minmax's MPW2000-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 10-40VDC and 18-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, {12V and {15VDC, specially addressing data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. Packing up to 30W of power into a 2x1.6x0.37inch package, with efficiencies as high as 89%, the MPW2000 includes continuous short circuit protection, overvoltage protection, over temperature protection, output trim function, remote on/off, six-sided shielded case and EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Absolute Maximum Ratings Parameter Input Surge Voltage ( 1000 mS ) Internal Power Dissipation 24VDC Input Models 48VDC Input Models Min. -0.7 -0.7 ----Max. 50 100 260 5,500 Unit VDC VDC ] mW Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling RFI Conducted EMI Conditions Ambient Case Min. -40 -40 -50 --Max. +50 +105 +125 95 Unit ] ] ] % Lead Temperature (1.5mm from case for 10 Sec.) Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. Free-Air Convection Six-Sided Shielded, Metal Case EN55022 Class A 1 MINMAX REV:1 2009/01/22 MPW2000 Series Model Selection Guide Model Number Input Voltage Output Voltage Output Current Input Current Reflected Ripple Current mA (Typ.) Over Voltage Protection VDC 3.9 6.8 15 18 {15 {18 3.9 6.8 15 18 {15 {18 Efficiency VDC MPW2031 MPW2032 MPW2033 MPW2034 MPW2036 MPW2037 MPW2041 MPW2042 MPW2043 MPW2044 MPW2046 MPW2047 24 ( 10 ~ 40 ) 48 ( 18 ~ 75 ) VDC 3.3 5 12 15 {12 {15 3.3 5 12 15 {12 {15 Max. mA 5500 5000 2500 2000 {1250 {1000 5500 5000 2500 2000 {1250 {1000 Min. mA 400 350 166 133 {83 {65 400 350 166 133 {83 {65 @Max. Load mA (Typ.) 922 1225 1404 1404 1404 1404 461 613 702 702 702 702 @No Load mA (Typ.) 20 50 10 25 @Max. Load % (Typ.) 82 85 89 89 89 89 82 85 89 89 89 89 Capacitive Load Models by Vout Maximum Capacitive Load # For each output 3.3V 10000 5V 10000 12V 1000 15V 1000 {12V # 330 {15V # 330 Unit uF Input Fuse Selection Guide 24V Input Models 5000mA Slow - Blow Type 48V Input Models 3000mA Slow - Blow Type Input Specifications Parameter Start Voltage Under Voltage Shutdown Reverse Polarity Input Current Short Circuit Input Power Input Filter All Models Model 24V Input Models 48V Input Models 24V Input Models 48V Input Models Min. 9.4 17 9 16 ----Typ. 9.7 17.5 9.3 16.5 ----Pi Filter Max. 10 18 9.5 17 2 4500 A mW VDC Unit REV:1 2009/01/22 MINMAX 2 MPW2000 Series Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Power Protection Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit 25% Load Step Change Over Line, Load & Temp. Dual Output, Balanced Loads Vin=Min. to Max. Io=50% to 100% Conditions Min. --------------120 ------Continuous Typ. {0.5 {0.5 {0.2 {0.3 55 ------150 {2 {0.01 Max. {1.0 {2.0 {0.5 {1.0 80 100 10 180 300 {4 {0.02 Unit % % % % mV P-P mV P-P mV rms % uS % %/] General Specifications Parameter Isolation Voltage Rated Isolation Voltage Test Isolation Resistance Isolation Capacitance Switching Frequency Over Temperature Protection MTBF Case Temperature, automatic recovery MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 500VDC 100KHz,1V Min. 1500 1650 1000 --290 107 1000 Typ. ------1200 330 112 --Max. ------1500 360 117 --Unit VDC VDC M[ pF KHz ] K Hours Remote On/Off Control Parameter Supply On Supply Off Device Standby Input Current Control Input Current ( on ) Control Input Current ( off ) Control Common Vin -RC = 5.0V Vin -RC = 0V Conditions Min. 2.5 to 100VDC or Open Circuit -1 --------2 ----1 5 5 -100 Typ. Max. Unit VDC VDC mA uA uA Referenced to Negative Input Output Voltage Trim Parameter Trim Up / Down Range Conditions % of nominal output voltage Min. {9.0 Typ. {10.0 Max. {11.0 Unit % Notes1: 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. 3 MINMAX REV:1 2009/01/22 MPW2000 Series Block Diagram Single Output Dual Output +Vin LC Filter +Vo +Vin LC Filter +Vo Com. -Vo OVP OTP PWM Isolation OVP -Vin Ref.Amp Trim On/Off PWM Isolation Ref.Amp OVP OTP OVP -Vo -Vin On/Off Trim Input Voltage Transient Rating 150 140 130 120 110 100 Vin ( VDC ) 90 80 70 60 50 40 30 20 10 0 10uS 100uS 1mS 10mS 100mS 24VDC Input Models 48VDC Input Models REV:1 2009/01/22 MINMAX 4 MPW2000 Series 100 80 Output Power (%) Natural convection 60 100LFM 200LFM 400LFM 40 20 0 -40 ～ 50 60 70 80 ] 90 100 110 Ambient Temperature Derating Curve 5 MINMAX REV:1 2009/01/22 MPW2000 Series Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load Output Voltage Trim Output voltage trim allows the user to increase or decrease the output voltage set point of a module. The output voltage can be adjusted by placing an external resistor (Radj) between the Trim and +Vout or -Vout terminals. By adjusting Radj, the output voltage can be change by {10% of the nominal output voltage. +Vin -Vin Enable +Out Trim Down -Out Trim Up Trim 10K Trim Up/Down DC / DC Converter -Vin -Out Cin Peak-to-Peak Output Noise Measurement Test Use a Cout 1.0uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Copper Strip Scope Resistive Load A 10K, 1 or 10 Turn trimpot is usually specified for continuous trimming. Trim pin may be safely left floating if it is not used. Connecting the external resistor (Radj-up) between the Trim and -Vout pins increases the output voltage to set the point as defined in the following equation: Radj-up = (33*Vout)- (30*Vadj) Vadj - Vout Connecting the external resistor (Radj-down) between the Trim and +Vout pins decreases the output voltage set point as defined in the following equation: Radj-down = (36.667*Vadj) - (33*Vout) Vout-Vadj Vout : Nominal Output Voltage +Vin Dual Output DC / DC Converter -Vin +Out Com. -Out Copper Strip Cout Copper Strip Cout Copper Strip Scope Scope Resistive Load Vadj : Adjusted Output Voltage Units : VDC/ K[ Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Design & Feature Considerations Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -1V to 1.0V. A logic high is 2.5V to 100V. The maximum sink current at the on/off terminal (Pin 4) during a logic low is -100 uA. The maximum allowable leakage current of a switch connected to the on/off terminal (Pin 4) at logic hight (2.5V to 100V) is 5uA. REV:1 2009/01/22 Overvoltage Protection The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output overvoltage. The OVP level can be found in the output data. MINMAX 6 MPW2000 Series Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 33uF for the 24V input devices and a 10uF for the 48V devices. + DC Power Source + Cin -Vin -Out +Vin DC / DC Converter +Out Load Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105° C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7uF capacitors at the output. + DC Power Source -Vin +Vin Single Output DC / DC Converter -Out +Out Cout Load + DC Power Source - +Vin +Out Dual Output Com. DC / DC Converter Cout Load -Vin -Out Maximum Capacitive Load The MPW2000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 330uF maximum capacitive load for dual outputs, 1000uF capacitive load for 12V & 15V outputs and 10000uF capacitive load for 3.3V & 5V outputs. The maximum capacitance can be found in the data sheet. 7 MINMAX REV:1 2009/01/22 MPW2000 Series Mechanical Dimensions 40.6 [1.60] 10.20 [0.402] 10.20 [0.402] 10.20 [0.402] Physical Characteristics 5.0 [0.20] 6.0 [0.24] 9.3 { 0.4 [0.37] Case Size : 50.8*40.6*9.3 mm 2.0*1.6*0.37 inches 5 6 7 8 Case Material Weight 50.8 [2.00] : Metal With Non-Conductive Baseplate : 48g : UL94V-0 Bottom 45.70 [1.801] Side Flammability 1.00[ 0.039] 1 2 4 5.10 [0.201] 7.6 [0.30] 2.5 [0.10] Heat-sink Material : Aluminum Finish 23.0[0.91] : Anodic treatment (black) : 2g Weight The advantages of adding a heatsink are: 16.3[0.64] max. 55.32[2.18] max. 1.To help heat dissipation and increase the stability and reliability of DC/DC converters at high operating temperature atmosphere. Heat-Sink Thermal pad Clamp Converter 2.To upgrade the operating temperature of DC/DC converters, please refer to Derating Curve. Tolerance Millimeters X.X{0.25 X.XX{0.13 Inches X.XX{0.01 X.XXX{0.005 {0.002 Pin {0.05 Notes2: 1. To order the converter with Heatsink, please add a suffix H (e.g. MPW2031H). Pin Connections Pin 1 2 4 5 6 7 8 Single Output +Vin -Vin Remote On/Off No Pin +Vout -Vout Trim Dual Output +Vin -Vin Remote On/Off +Vout Common -Vout Trim REV:1 2009/01/22 MINMAX 8