PS21564-SP

MITSUBISHI SEMICONDUCTOR MITSUBISHI SEMICONDUCTOR PS21564-SP PS21564-SP TRANSFER-MOLD TYPE TRANSFER-MOLD TYPE INSULATED TYPE INSULATED TYPE PS21564-SP INTEGRATED POWER FUNCTIONS 600V/15A low-loss 5th generation IGBT inverter bridge for three phase DC-to-AC power conversion. Open emitter type. INTEGRATED DRIVE, PROTECTION AND SYSTEM CONTROL FUNCTIONS • • • • • For upper-leg IGBTS : Drive circuit, High voltage isolated high-speed level shifting, Control supply under-voltage (UV) protection. For lower-leg IGBTS : Drive circuit, Control supply under-voltage protection (UV), Short circuit protection (SC). Fault signaling : Corresponding to an SC fault (Lower-leg IGBT) or a UV fault (Lower-side supply). Input interface : 3,5V line CMOS/TTL compatible. (High Active) UL Approved : Yellow Card No. E80276 APPLICATION AC100V~200V inverter drive for small power motor control. Fig. 1 PACKAGE OUTLINES Dimensions in mm TERMINAL CODE 1.778 × 26 (=46.228) 1.778 ±0.15 A D HEAT SINK SIDE 3.556 (2.056) (0.278) (0.5) (R0 29 30 Type name , Lot No. φ3.3 (17.6) 17.4 28 27 26 25 24 23 22 21 20 19 18 16 17 15 13 14 12 10 11 987 654 321 (φ2 DEPTH 2) 3.556 TERMINAL .75 ) 15.25 (22.1) (17.6) 17.4 B B 35° 1.75 1.2 37 36 35 34 33 32 31 1.2 (1.5) PCB PATTERN SLIT (ex. PCB LAYOUT) (1) (1.5) DETAIL A Note1) 0.5 2.54 C 0.8 0.5 (0.05) (0.7) (0.05) (1) φ3.3 B-B 0.8 5 9 HEAT SINK SIDE DETAIL C (36 TERMINAL) (0~5°) All outer lead terminals are with Pb-free solder plating. DETAIL D Note 1 : In order to get enough creepage distance between the terminals, please take some countermeasure such as a slit on PCB. (1.5) (41) 42 ±0.15 49 NO SOLDER PLATING ON BOTH LEAD SIDE 6.7 2.54 7.62 7.62 7.62 1.25 2.5 (φ3.8) 0.8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 VUFS (UPG) VUFB VP1 (COM) UP VVFS (VPG) VVFB VP1 (COM) VP VWFS (WPG) VWFB VP1 (COM) WP (UNG) VNO UN VN WN FO CFO CIN VNC VN1 (WNG) (VNG) P U V W NU NV NW 30.5 0.5 4.5 (6.5) (3.5) Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCC VCC(surge) VCES ±I C ±ICP PC Tj Parameter Supply voltage Supply voltage (surge) Collector-emitter voltage Each IGBT collector current Each IGBT collector current (peak) Collector dissipation Junction temperature Condition Applied between P-NU, NV, NW Applied between P-NU, NV, NW Tf = 25°C Tf = 25°C, less than 1ms Tf = 25°C, per 1 chip (Note 1) Ratings 450 500 600 15 30 22.2 –20~+125 Unit V V V A A W °C Note 1 : The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@ Tf ≤ 100°C) however, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(ave) ≤ 125°C (@ Tf ≤ 100°C). CONTROL (PROTECTION) PART Symbol VD VDB VIN VFO IFO VSC Parameter Control supply voltage Control supply voltage Input voltage Fault output supply voltage Fault output current Current sensing input voltage Condition Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Applied between UP, VP, WP, UN, VN, WN-VNC Applied between FO-VNC Sink current at FO terminal Applied between CIN-VNC Ratings 20 20 –0.5~VD+0.5 –0.5~VD+0.5 1 –0.5~VD+0.5 Unit V V V V mA V TOTAL SYSTEM Parameter VCC(PROT) Self protection supply voltage limit (short circuit protection capability) Module case operation temperature Tf Tstg Storage temperature Viso Isolation voltage Symbol Condition VD = 13.5~16.5V, Inverter part Tj = 125°C, non-repetitive, less than 2 µs (Note 2) 60Hz, Sinusoidal, 1 minute, All connected pins to heat-sink plate Ratings 400 –20~+100 –40~+125 2500 Unit V °C °C Vrms Note 2 : Tf measurement point Al Board Specification : Dimensions : 100✕100✕10mm, Finishing : 12s, Warp : –50~100µm Control Terminals FWDi Chip 18mm 16mm Al Board Groove IGBT Chip NWVUP Temperature measurement point (inside the AI board) Power Terminals DIP-IPM Temperature measurement point (inside the AI board) Silicon-grease should be applied evenly with a thickness of 100~200µm Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE THERMAL RESISTANCE Symbol Rth(j-f)Q Rth(j-f)F Parameter Junction to case thermal resistance (Note 3) Condition Inverter IGBT part (per 1/6 module) Inverter FWD part (per 1/6 module) Min. — — Limits Typ. — — Max. 4.5 6.5 Unit °C/W °C/W Note 3: Grease with good thermal conductivity should be applied evenly with about +100µm~+200µm on the contacting surface of DIP-IPM and heat-sink. ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES Parameter Collector-emitter saturation voltage FWD forward voltage Condition VD = VDB = 15V IC = 15A, Tj = 25°C VIN = 5V IC = 15A, Tj = 125°C Tj = 25°C, –IC = 15A, VIN = 0V VCC = 300V, VD = VDB = 15V IC = 15A, Tj = 125°C, VIN = 0 ↔ 5V Inductive load (upper-lower arm) Tj = 25°C Tj = 125°C Min. — — — 0.60 — — — — — — Limits Typ. 1.45 1.55 1.50 1.20 0.30 0.40 1.50 0.50 — — Max. 1.95 2.05 2.00 1.80 — 0.60 2.10 0.80 1 10 Unit V V µs µs µs µs µs mA Switching times Collector-emitter cut-off current VCE = VCES CONTROL (PROTECTION) PART Symbol Parameter Condition VD = VDB = 15V Total of VP1-VNC, VN1-VNC VIN = 5V VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V Total of VP1-VNC, VN1-VNC VIN = 0V VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VSC = 0V, FO circuit pull-up to 5V with 10kΩ VSC = 1V, IFO = 1mA Tf = –20~100°C, VD = 15V (Note 4) VIN = 5V Trip level Reset level Tj ≤ 125°C Trip level Reset level CFO = 22nF (Note 5) Min. — — — — 4.9 — 0.45 1.0 10.0 10.5 10.3 10.8 1.0 2.1 0.8 Limits Typ. — — — — — — — 1.5 — — — — 1.8 2.3 1.4 Max. 5.00 0.40 7.00 0.55 — 0.95 0.52 2.0 12.0 12.5 12.5 13.0 — 2.6 2.1 Unit ID Circuit current mA V VFOH Fault output voltage V VFOL V VSC(ref) Short circuit trip level mA Input current IIN V UVDBt V Control supply under-voltage UVDBr protection V UVDt V UVDr ms Fault output pulse width tFO V ON threshold voltage Vth(on) Applied between UP, VP, WP-VNC, UN, VN, WN-VNC V OFF threshold voltage Vth(off) Note 4 : Short circuit protection is functioning only for the lower-arms. Please select the external shunt resistance such that the SC trip-level is less than 2.0 times of the current rating. 5 : Fault signal is asserted corresponding to a short circuit or lower side control supply under-voltage failure. The fault output pulse width tFO depends on the capacitance value of CFO according to the following approximate equation : CFO = 12.2 ✕ 10-6 ✕ tFO [F]. Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE MECHANICAL CHARACTERISTICS AND RATINGS Parameter Mounting torque Weight Heat-sink flatness Mounting screw : M3 Condition Recommended : 0.78 N·m (Note 6) Min. 0.59 — –50 Limits Typ. — 20 — Max. 0.98 — 100 Unit N·m g µm Note 6: Measurement point of heat-sink flatness +– Measurement location 3mm Heat-sink side – + Heat-sink side RECOMMENDED OPERATION CONDITIONS Symbol VCC VD VDB ∆VD, ∆VDB tdead fPWM IO PWIN(on) Parameter Supply voltage Control supply voltage Control supply voltage Control supply variation Arm shoot-through blocking time PWM input frequency Allowable r.m.s. current Condition Applied between P-NU, NV, NW Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS For each input signal, Tf ≤ 100°C Tf ≤ 100°C, Tj ≤ 125°C VCC = 300V, VD = VDB = 15V, fPWM = 5kHz P.F = 0.8, sinusoidal output Tf ≤ 100°C, Tj ≤ 125°C (Note 7) fPWM = 15kHz (Note 8) 200 ≤ VCC ≤ 350V, Below rated current 13.5 ≤ VD ≤ 16.5V, 13.0 ≤ VDB ≤ 18.5V, Between rated current and 1.7 times of rated current –20°C ≤ Tf ≤ 100°C, N-line wiring inductance less than Between 1.7 times and 10nH (Note 9) 2.0 times of rated current between VNC-NU, NV, NW (including surge) Recommended value Min. Typ. Max. 0 400 300 13.5 16.5 15.0 13.0 18.5 15.0 –1 1 — 2.0 — — — 20 — — — 0.3 0.5 2.0 2.6 — — — — — — 7.5 Arms 4.8 — — — — 5.0 V µs Unit V V V V/µs µs kHz PWIN(off) Allowable minimum input pulse width –5.0 — Note 7 : The allowable r.m.s. current value depends on the actual application conditions. 8 : The input pulse width less than PWIN(on) might make no response. 9 : IPM might not work properly or make response for the input signal with OFF pulse width less than PWIN(off). Please refer to Fig.5. VNC VNC variation Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE Fig. 2 THE DIP-IPM INTERNAL CIRCUIT VUFB VUFS VP1 UP HVIC1 VCC VB HO VS DIP-IPM P IGBT1 Di1 IN COM U VVFB VVFS VP1 VP HVIC2 VCC VB HO VS IGBT2 Di2 IN COM V VWFB VWFS VP1 VP HVIC3 VCC VB HO VS IGBT3 Di3 IN COM W IGBT4 Di4 LVIC UOUT VN1 VCC NU IGBT5 Di5 Fo Fo VOUT NV UN VN WN UN VN WN VNO CIN WOUT IGBT6 Di6 NW VNO CIN CFO VNC GND CFO Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE Fig. 3 TIMING CHART OF THE DIP-IPM PROTECTIVE FUNCTIONS [A] Short-Circuit Protection (Lower-arms only with the external shunt resistor and CR filter) a1. Normal operation : IGBT ON and carrying current. a2. Short circuit current detection (SC trigger). a3. IGBT gate hard interruption. a4. IGBT turns OFF. a5. FO timer operation starts : The pulse width of the FO signal is set by the external capacitor CFO. a6. Input “L” : IGBT OFF. a7. Input “H” : IGBT ON. a8. IGBT OFF in spite of input “H”. Lower-arms control input Protection circuit state SET a6 a7 RESET Internal IGBT gate a2 a1 Output current Ic Sense voltage of the shunt resistor SC a3 a4 a8 SC reference voltage CR circuit time constant DELAY Error output Fo a5 [B] Under-Voltage Protection (Lower-arm, UVD) b1. Control supply voltage rises : After the voltage level reaches UVDr, the circuits start to operate when next input is applied. b2. Normal operation : IGBT ON and carrying current. b3. Under voltage trip (UVDt). b4. IGBT OFF in spite of control input condition. b5. FO operation starts. b6. Under voltage reset (UVDr). b7. Normal operation : IGBT ON and carrying current. Control input Protection circuit state UVDr RESET SET RESET b6 Control supply voltage VD b1 UVDt b3 b4 b2 Output current Ic b7 Error output Fo b5 Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE [C] Under-Voltage Protection (Upper-arm, UVDB) c1. Control supply voltage rises : After the voltage reaches UVDBr, the circuits start to operate when next input is applied. c2. Normal operation : IGBT ON and carrying current. c3. Under voltage trip (UVDBt). c4. IGBT OFF in spite of control input condition, but there is no FO signal output. c5. Under voltage reset (UVDBr). c6. Normal operation : IGBT ON and carrying current. Control input Protection circuit state UVDBr Control supply voltage VDB RESET SET RESET c1 UVDBt c5 c3 c4 c6 c2 Output current Ic High-level (no fault output) Error output Fo Fig. 4 RECOMMENDED CPU I/O INTERFACE CIRCUIT 5V line 10kΩ DIP-IPM UP,VP,WP,UN,VN,WN MCU Fo VNC(Logic) Note : The setting of RC coupling at each input (parts shown dotted) depends on the PWM control scheme and the wiring impedance of the printed circuit board. The DIP-IPM input section integrates a 2.5kΩ (min) pull-down resistor. Therefore, when using an external filtering resistor, pay attention to the turn-on threshold voltage. Fig. 5 WIRING CONNECTION OF SHUNT RESISTOR DIP-IPM Wiring inductance should be less than 10nH. Equivalent to the inductance of a copper pattern with length=17mm, width=3mm, and thickness=100µm VNC VNO NU NV NW Shunt resistor Please make the GND wiring connection of shunt resistor to the VNO, VNC terminal as close as possible. Jul. 2005 MITSUBISHI SEMICONDUCTOR PS21564-SP TRANSFER-MOLD TYPE INSULATED TYPE Fig. 6 TYPICAL DIP-IPM APPLICATION CIRCUIT EXAMPLE C1:Tight tolerance temp-compensated electrolytic type C2 C1 C2,C3: 0.22~2µF R-category ceramic capacitor for noise filtering VUFB VUFS VP1 HVIC1 VCC VB HO VS DIP-IPM P C3 UP IN COM U C2 C1 VVFB VVFS VP1 HVIC2 VCC IN COM VB HO VS C3 VP V C2 C1 VWFB VWFS VP1 HVIC3 VCC VB HO VS M Note 1 : To prevent the input signals oscillation, the wiring of each input should be as short as possible. (Less than 2cm) 2 : By virtue of integrating an application specific type HVIC inside the module, direct coupling to MCU terminals without any opto-coupler or transformer isolation is possible. 3 : FO output is open drain type. This signal line should be pulled up to the positive side of the 5V power supply with approximately 10k Ω resistor. 4 : FO output pulse width is determined by the external capacitor between CFO and VNC terminals (CFO). (Example : CFO = 22 nF → tFO = 1.8 ms (typ.)) 5 : The logic of input signal is high-active. The DIP-IPM input signal section integrates a 2.5kΩ (min) pull-down resistor. Therefore, when using external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. 6 : To prevent malfunction of protection, the wiring of A, B, C should be as short as possible. 7 : Please set the C5R1 time constant in the range 1.5~2µs. 8 : Each capacitor should be located as nearby the pins of the DIP-IPM as possible. 9 : To prevent surge destruction, the wiring between the smoothing capacitor and the P, N1 pins should be as short as possible. Approximately a 0.1~0.22µF snubber capacitor between the P-N1 pins is recommended. 10 : To prevent ICs from surge destruction, it is recommended to insert a Zener diode (24V, 1W) between each control supply terminals. 11 : The reference voltage Vref of comparator should be set up the same rating of short circuit trip level (Vsc(ref): min.0.45V to max.0.52V). 12 : OR logic output level should be set up the same rating of short circuit trip level (Vsc(ref): min.0.45V to max.0.52V). Jul. 2005 CONTROLLER 5V line 15V line C3 WP IN COM W LVIC UOUT VN1 VCC C3 VOUT NU NV UN VN WN Fo VNC UN VN WN Fo GND VNO CIN CFO WOUT C NW Too long wiring here might cause short-circuit. CFO C4(CFO ) CIN VNO If this wiring is too long, the SC level fluctuation might be larger and cause SC malfunction. A + B R1 Vref C5 B R1 Vref C5 B R1 Vref C5 N1 Shunt resistors Long GND wiring here might generate noise to input and cause IGBT malfunction. OR Logic + + - Comparator External protection circuit