36638-0003

FEATURES AND SPECIFICATIONS Molex’s CMC product family now includes the Hybrid PCB connector header for the automotive market The CMC Hybrid PCB Header has been developed to meet the Euro III emission control requirements. Maximizing the efficiency of fuel management system took priority during the design stage. The CMC Hybrid PCB Connector has a mounting flange which allows it to be firmly secured onto the application. The optional snap-in peg provides retention of the connector to the PCB during soldering. Terminal used is right-angletwisted during stamping. This process enables strong terminal rigidity. Circuit size options between 1 to 48 for single port and 1-96 for double port provide design flexibility for application manufacturers. A major application of this connector would be the engine controls. 2.54 mm(0.100”) / 3.50mm (0.138”) Pitch PCB Header 36638 CMC Hybrid PCB Header Features • Polarized geometry • Wire-to-board right angle header with mounting flanges • Extended power pin • Optional Snap-In peg • Options for different circuit sizes for single and double port • Wave and Manual solder compatible • Tapered lead-in on PC tails • Shrouded geometry Benefits • To prevent mismatching the header and receptacle • Easy mounting of header assembly to the chassis. • Grounding due to First Mate /Last break • Retention of header to PCB • Circuit configurations flexibility • Solder process flexibility • Ease of insertion into the PCB board • Identifying of sealed and unsealed applications SPECIFICATIONS Reference Information Packaging: Tray UL File No.: CSA File No.: Black : Left - 0989931311 Receptacle Right - 0989933311 Receptacle Brown : Left - 0989931319 Receptacle Right - 0989933319 Receptacle Designed In: Millimeters Electrical Voltage: 250 V Current: 5A / 15 A Contact Resistance : 20 milliohms max Dielectric Withstanding Voltage: 500V DC Insulation Resistance: 100 Megohms min Mechanical Contact Insertion Force: 35.00N(7.86lb) min Contact Retention to Housing: 35.00 N(7.86lb) min Mating Force: 80.00N(17.98 lb) Unmating Force: 80.00N(17.98 lb) Physical Housing: PBT Polyester, Black, UL 94-HB Glass-filled Contact: Brass (Cu Zn) Alloy Plating: Contact Area — 4.0µm (160µ") Tin (Sn) Solder Tail Area — 4.0µm160µ")Tin(Sn) Under plating — 1.3µm (50µ")Nickel(Ni) PCB Thickness: Ref order table Operating Temperature: -40°C to 100°C Markets and Applications 2.54 mm(0.100”) / 3.50mm (0.138”) Pitch PCB Header 36638 CMC Hybrid PCB Header Automotive ECU Applications – EMS(Engine Management System ) for 4 Wheeler – EGR(Emission Gas Release) system – Body control module – Solenoid valve – EMS(Engine Management System ) for two wheeler CMC Connectors in Engine Application Ordering Information Pin Projection out from PCB Solder Surface 1.3mm/0.9mm 1.3mm 1.3mm/0.9mm 1.3mm 1.3mm/0.9mm 1.3mm 1.3mm/0.9mm 1.3mm 1.3mm/0.9mm 1.3mm Description CMC Header , 2 port CMC Header, 48 way X 1, T3 interface, Black Order No. 36638-0001 36638-0002 36638-0004 36638-0003 36638-0005 36638-0006 36638-0008 36638-0007 36638-0009 36638-0010 PCB Thickness 1.6mm / 2mm 1.6mm 1.6mm / 2mm 1.6mm 1.6mm / 2mm 1.6mm 1.6mm / 2mm 1.6mm 1.6mm / 2mm 1.6mm PCB Locking No Yes No Pins Loaded 72 Circuit Size 96 48 CMC Header, 48 way X 1, T3 interface, Brown Yes No Yes No Yes No Yes 72 96 36 48 CMC Header, 48 way X 1, Black CMC Header, 48 way X 1, Brown CMC Header, 2 port Americas Headquarters 2222 Wellington Ct. Lisle, Illinois 60532 USA 1-800-78MOLEX amerinfo@molex.com Asia Pacific North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Asia Pacific South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, Illinois 60532 USA 630-969-4550 Visit our Web site at http://molex.com Order No. SNG-069 ©2007, Molex