45485

FEATURES AND SPECIFICATIONS Reliable Custom Solutions for Board-to-Board Power Interconnects Power Dock is a modular connector system offering a broad range of options to provide custom solutions for AC and DC power requirements. Features include vertical or right angle board orientations and sequential mating. They are ideal for connecting power supplies used in high-end computer and telecom equipment. Power Dock connectors are drop-in replaceable and intermateable with existing popular power connectors, now giving customers a valuable second source. Selecting the exact Power Dock connector system will be easy using the Power Dock configurator website. The website enables customers to choose the module components and the module sequence they need and then instantly receive a price, part number, drawing with basic dimensions and the option to order samples. Features and Benefits I Vertical or right angle styles for parallel or perpendicular board mating orientations I Rated up to 35.0A for a variety of power applications I Three mating sequence options for hot pluggability I Press-fit (compliant pin) or solder through hole termination for use with a range of PCB thicknesses I Signal modules available in 6 or 24 circuits to facilitate customization I Guiding pins enable self-aligning of mated assemblies Power Dock™ Modular Plug and Socket Configured Assemblies Specifications Electrical Voltage: 250V or 600V Current: Power Contacts — 35.0A per mated contact Signal Contacts — 3.0A per mated contact Contact Resistance: Power Contacts — 2 milliohms max. Signal Contacts — 15 milliohms max. Dielectric Strength: No Breakdown Insulation Resistance: 5000 Megohms min. Mechanical Mating Force: Power Contact — 17.8N (4.0 lbf) max. Signal Contact — 1.4N (5 ozf) max. Unmating Force: Power Contact — 4.4N (1.0 lbf) min. Signal Contact — 0.1N (0.5 ozf) min. Durability: 250 mating cycles Housing Contact Retention: 22.2N Physical Contact: Copper Alloy Plating: Select Gold over Nickel Operating Temperature: -40 to +105°C Applications I Telecommunications Equipment I High-End Computer Servers I Power Distribution Systems I Low Noise Power Supplies I Switched Mode Power Supplies (SMPS) I Power Factor-Correcting Power Supplies I Uninterruptible Power Supplies (UPS) ORDERING INFORMATION Series 45481 45482 45483 45484 45485 Description Vertical Plug Assembly Vertical Plug Assembly Vertical Socket Assembly Vertical Socket Assembly Right Angle Plug Assembly Termination Solder Press-fit Solder Press-fit Solder Fax to Molex at 630-512-8620 Molex Power Dock™ Connector Assembly Design Form Company Contact Name Telephone Location Title Fax Use this form to configure a Power Dock connector. Simply follow the step-by-step ( instructions below and fax this form to 630-512-8620. Once Molex has received Signature this form, a drawing will be created and sent to you for final approval. ) ( ) Quantity Required Email Address Date STEP 1 Choose from the following modules to create an assembly. Solder Terminated Modules 250V Power Modules (Vertical) 250V Power Modules (Right Angle) Mounting, Spacer and Guide Modules Flange Modules Spacer Modules (without contacts) PD100 Socket PD500 Left Flange Mount PD511 Vertical or Right Angle 250 V Spacer PD101 Standard PD102 Pre-mate PD103 Post-mate PD105 Standard PD106 Pre-mate PD107 Post-mate 600V Power Modules (Vertical) 600V Power Modules (Right Angle) PD501 Right Flange Mount PD513 Vertical or Right Angle 600 V Spacer PD116 Socket PD117 Standard PD118 Pre-mate PD119 Post-mate PD121 Standard PD122 Pre-mate PD123 Post-mate Guide Modules Signal Modules (Vertical) Signal Modules (Right Angle) PD503 Passive PD515 Active, M3 Threads PD517 Active, 4-40 Threads Vertical Guide Pins PD502 Passive Vertical Guide Socket PD301 24 Pin Socket PD300 24 Pin Standard PD302 24 Pin Standard PD314 6 Pin Standard PD507 Passive Right Angle Guide Pin PD506 Passive PD516 Active Right Angle Guide Sockets PD313 6 Pin Socket PD312 6 Pin Standard Press-Fit Terminated Modules For 2.36mm (.093") or greater board thickness Signal Modules (Vertical) 250V Power Modules (Vertical) PD401 24 Pin Socket PD400 24 Pin PD200 Socket PD201 Standard PD202 Pre-mate PD203 Post-mate 600V Power Modules (Vertical) PD413 6 Pin Socket PD412 6 Pin PD216 Socket PD217 Standard PD218 Pre-mate PD219 Post-mate STEP 2 Place your chosen module numbers in the boxes at right (left to right) with the mating side facing. For right angle modules, the tails are to face downward. First Assembly Mating Assembly PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD STEP 3 - (Use for Solder Modules Only) Board Thickness Solder Tail Length First Assembly Mating Assembly 1.57mm (.062") 2.92mm (.115") 2.36mm (.093") 3.60mm (.143") 3.17mm (.125") 4.50mm (.177") Retentive Feature Place an “X” for the board thickness or solder tail length of each assembly. Place an Power Module with “X” for retentive feature (see right for more retentive feature information). Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Order No. USA-196 Rev. 1 Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com Printed in USA/2K/JI/JI/2005.07 European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 ©2005, Molex Visit the Power Dock configurator website at www.power-dock.com