0016021120

PRODUCT SPECIFICATION TABLE OF CONTENTS PARAGRAPH 1.0 2.0 3.0 4.0 5.0 6.0 7.0 REVISION: N DESCRIPTION PAGE SCOPE ...................................................................... .. PRODUCT DESCRIPTION.............................................. APPLICABLE DOCUMENTS AND SPECIFICATIONS.. RATINGS.......................................................................... PERFORMANCE.............................................................. PACKAGING ................................................................... QUALITY ASSURANCE PROVISIONS........................ ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: 2 2 4 4 5 10 10 PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 1 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This specification is intended to define the mechanical, electrical and environmental requirements for the SL .100” (2.54) pitch modular, single row wire-to-board and wire-to-wire system. SL is designed for high density signal applications. The system includes: low profile latching vertical and right angle headers; low profile housings for male and female crimp terminals; pre-assembled, single piece pin and receptacle connectors for Insulation Displacement Technology (IDT); panel mounts for modular wire-to-wire remote interconnections; and SL offers design flexibility and automated harness-making capabilities when combined with our tooling. 2.0 PRODUCT DESCRIPTION: 2.1 The following Series are covered by this product specification: 70021, male, crimp terminal 70058, female box, crimp terminal 71851, female box, high force crimp terminal 70066 & 70107, single row, crimp housing 70450 & 74130, dual row, crimp housing 70400, female, single row, insulation displacement, connector assembly 70475 & 71178 ,male, single row, insulation displacement, connector assembly Headers: 70541, single row, .120” pocket, wire-to-board, shrouded header, vertical, split peg 70543, single row, .120” pocket, wire-to-board, shrouded header, vertical 70545, single row, .120” pocket, wire-to-board, shrouded header, vertical, tri-peg 70546, single row, .120” pocket, wire-to-board, shrouded header, vertical, tri-peg 70551, single row, .120” pocket, wire-to-board, shrouded header, right angle, split peg 70553, single row, .120” pocket, wire-to-board, shrouded header, right angle 70555, single row, .120” pocket, wire-to-board, shrouded header, right angle, tri-peg 70556, single row, .120” pocket, wire-to-board, shrouded header, right angle, tri-peg 70563, single row, .180” pocket, wire-to-board, shrouded header, vertical 70564, single row, .180” pocket, wire-to-board, shrouded header, vertical 70566, single row, .180” pocket, wire-to-board, shrouded header, vertical, tri-peg 70571, single row, .180” pocket, wire-to-board, shrouded header, right angle, board snaps 70575, single row, .180” pocket, wire-to-board, shrouded header, right angle, tri-peg 70634, single row, .120” pocket, wire-to-board, shrouded header, right angle, tri-peg, SMT 71164, single row, .120” pocket, wire-to-board, shrouded header, voided circuits 74095, single row, .120” pocket, wire-to-board, shrouded header, vertical, compliant pin 74098, single row, .120” pocket, wire-to-board, shrouded header, right angle, split peg, SMT 74099, single row, .120” pocket, wire-to-board, shrouded header, vertical, SMT 74105, single row, .120” pocket, wire-to-board, shrouded header, right angle, SMT REVISION: N ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 2 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.2 DIMENSIONS, MATERIALS AND SPECIFICATIONS: 2.2.1 Mating Pin Height 2.2.1.1 Maximum mating pin height: .320” (8.13 mm) 2.2.1.2 Minimum mating pin height: .200” (5.08 mm) 2.2.2 Centerline spacing (pitch): .100” (2.54 mm) 2.2.3 Wire Sizes: For IDT: #22 - #28 AWG stranded wire, with an insulation diameter of .053” (1.35 mm) max. For Crimp: #22-#36 AWG wire. See Termination Application Specs for insulation diameter requirements 2.2.4 Molex cable: 7307, 7767, 8996, 8997, 24226, 24241, 24369 and 24389. 2.2.5 Termination Method: 2.2.5.1 Crimp (70021, 70058, 71851) 2.2.5.2 IDT (70400, 70475) 2.2.5.3 Header 2.2.5.3.1 Thru Hole: Wave Solder 2.2.5.3.2 SMT: Reflow 2.2.5.3.3 Compliant: N/A 2.2.6 Housings: (70066, 70450, 70107, 74130): Black Glass Filled Polyester, UL 94V-0 Header: Black Glass Filled Polyester, UL 94V-0 2.2.7 Terminals: (70021, 70058, 71851): Phosphor Bronze 2.2.8 Pins: Phosphor Bronze 2.2.9 Plating: Gold and Tin 2.2.9.1 Gold: 30 microinches minimum Gold in select area over Nickel overall with 75 microinches Tin in select area over Nickel overall or Gold: 15 microinches minimum Gold in select area over Nickel overall with 75 microinches Tin in select area over Nickel overall 2.2.9.2 Tin: 150 microinches minimum Tin over Nickel overall. See the appropriate Sales Drawing(s) for additional information on dimensions, materials, platings, and markings. REVISION: N ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 3 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.3 SAFETY AGENCY APPROVALS: UL File Number . . . . . . . . . . . E29179 CSA File Number . . . . . . . . . . LR19980 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS: All documents referenced shall be of the latest revision. The order of precedence shall be as follows. Product Drawings This product specification Reference documents 3.1 REFERENCE DOCUMENTS: EIA 364 Electronic Industries Association, Recommended Standard MIL-STD-202: Test methods for electronics and electrical component parts. UL-94: Tests for flammability of plastic material 4.0 RATINGS: 4.1 VOLTAGE: 250 V 4.2 CURRENT: 1.2 A - 28 AWG 1.8 A - 26 AWG 3.0 A - 24 AWG 3.0 A - 22 AWG 4.2 TEMPERATURE: Operating: -40 °C to +105 °C Non-Operating -40 °C to +105 °C Processing Temperature for Headers: REVISION: N ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: 260°C Maximum for Thru Hole Wave solder only 245°C Maximum for IR reflow SMT and Thru Hole Paste PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 4 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE: Note: For Specifications of individual Terminals and un-mated Headers please see their respective Product Specs: PS-70021 – Male, crimp terminal PS-70058 – Female box, crimp terminal PS-71851 – Female box, high force crimp terminal PS-70541 – Vertical and Right Angle Headers PS-70495 – Compliant Header 5.1 ELECTRICAL PERFORMANCE: Item Test Condition Requirement Mate Connectors with a maximum 30 milliohm Maximum Contact Resistance voltage of 20mV and a current of 100 (Low Level) Initial mA. Mate Connectors with a voltage of 500 Insulation VDC between adjacent terminals and 10000 Megohms Minimum Resistance between terminals and ground. Mate Connectors with a voltage of 1500 VAC for 1 minute between adjacent terminals and between terminals and ground. Dielectric Withstanding No breakdown Or Voltage Voltage Drop Voltage Drop after Vibration REVISION: N Mate Connectors with a voltage of 500 VDC for 1 minute between adjacent terminals Mate Connectors with a current of 3 amps and the open circuit voltage set 30 millivolt Maximum to not exceed 15 VDC. Power is Initial applied for a minimum of 30 seconds before the first measurement Subject mated connectors to a total of 30 millivolt Maximum 8 hours of simple harmonic motions. (Apply 4 hours in the Z axis and 2 Initial & hours in each of the X and Y axes). 60 millivolt Maximum Vary the frequency uniformly from 10 Hz to 50 Hz traversed continuously in After Endurance Exposure 8 minutes ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 5 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Item Voltage Drop after Heat Resistance Voltage Drop after Cold Resistance Voltage Drop after Dust Proofness Leak Current Capacitance Test Condition Requirement 30 millivolt Maximum Place mated connectors in an air Initial circulating chamber oven exposed to & a temperature of 100 degrees for 120 60 millivolt Maximum hours. After Endurance Exposure 30 millivolt Maximum Place mated connectors in an air Initial circulating chamber exposed to a & 60 millivolt Maximum temperature of -40°C for 120 hours. After Endurance Exposure Place mated connectors 150mm from 30 millivolt Maximum the walls of a chamber that measure 1000 mm in length, width, and height. Initial Approximately 1.5kg of Portland & 60 millivolt Maximum cement is to be diffused at a rate of 10 seconds per 15 minutes by blowing air After Endurance Exposure onto it. Expose for 1 hour Apply a potential of 13 volts DC across the adjacent contacts of a 10 microamps Maximum mated pair. After 60 seconds, Initial measure the initial leakage current. & Place mated pair in a thermostatic 1 milliamp Maximum Post chamber at a temperature of 60±5° C Environmental and a humidity level of 90-95% for one hour Loaded: 2 picofarad Measure between adjacent terminals at 1 MHz. (Loaded: 50 ohms maximum Unloaded: 0.5 picofarad impedance) maximum 5.2 MECHANICAL PERFORMANCE: Item Terminal Insertion and Withdrawal Forces REVISION: N Requirement 70058 - Insertion force shall be 4.45 N (1.0 lb) Insert and withdraw a terminal (male maximum and withdrawal to female) at a rate of 25 ± 6mm (1 ± 0.56 N (0.125 lb) minimum 1/4 inch) per minute. 71851 - Insertion force shall be 13.34 N (3.0 lb) maximum and withdrawal 1.67 N (0.375 lb) minimum ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 Test Condition TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 6 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Item Retention Force (in Housing) for Crimped/IDT Terminals Test Condition Requirement Axial pullout force on the terminal in N (4.0 lbs.) the housing at a rate of 25 ± 6mm (1 Contact : 17.79min. ± 1/4 inch) per minute. Mate connectors up to 25 cycles for tin plating and 50 cycles for gold Contact Resistance : plating at a maximum rate of 10 cycles 10 milliohms Maximum Durability per minute prior to defined Change from Initial Environmental Tests. Male Plug is mated to the receptacle and then unmated at a rate of 500 Durability – Male Contact Resistance : cycles/hour. The receptacle was 10 milliohms Maximum Plug (30 Gold Plate replaced every 50 cycles. The male Change from Initial Pins) plug was subjected to 500 mate/unmate cycles Amplitude: 1.50mm (.060 inch) peak Contact Resistance: Vibration to peak 10 milliohms Maximum Mil-Std-1344 Change from Initial Sweep: 10-55-10 Hz in one minute Method 2005.1 Discontinuity: not greater Duration: 2 hours in each X-Y-Z axis. Condition I than one microsecond (Test module shall be per Section 7.0) Contact Resistance: Mechanical Shock 50 g's with three 1/2 sine wave form 10 milliohms Maximum Mil-Std-1344 shocks in each X-Y-Z axis. Change from Initial Method 2004.1 (Test module shall be per Section 8.2) Discontinuity: not greater Condition A than one microsecond Apply an axial pullout force on the Wire Pullout Force Pullout force - 75% tensile wire at a rate of 25 ± 6mm (1 ± 1/4 strength of wire, minimum. (Axial) inch) per minute. Pullout force - 75% tensile strength of wire, minimum. Wire Pullout Force (Right Angle) 20 Newton’s and below no plastic deformation / no Apply a right angle pullout force on the electrical discontinuity wire at a rate of 25 ± 6mm (1 ± 1/4 inch) per minute. Above 20 and below 60 Newton’s - slight nonfunctional plastic deformation / no electrical discontinuity. Insertion Force (into Apply an axial insertion force on the 13.34 N (3.0 lbs) maximum Housing) for Female terminal at a rate of 25 ± 6mm (1 ± 1/4 insertion force. inch) per minute. Terminals Contact resistance: 10 milliohms Maximum Wire Flex Flex cable 180° for 500 cycles. Change from Initial. Appearance: No Damage REVISION: N ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 7 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Item Test Condition Requirement 0.49 N (50 grams) Apply a perpendicular force at a rate minimum end of life, for of Normal Force of Box gold plating 25 ± 6mm (1 ± 1/4 inch) per minute on 0.98 N (100 Crimp the contacts in a manner simulating minimum end ofgrams) life, for tin actual use. plating. Connector Insertion Mate connectors at a rate of 1 in/min until latch engagement was achieved 29.4 N Maximum Connector Retention Unmate connectors at a rate of 1 in/min until latch defeat occurred & Unmate connectors at a rate of 0.8 in/min with latch disengaged 45 N Minimum with latch engaged & 15 N Minimum with latch disengaged Apply a perpendicular force of 45 N to Connector Retention the wire harness using a free hanging weight. No deformation or Terminal separation 5.3 ENVIRONMENTAL PERFORMANCE Item Thermal Shock Mil-Std-202F Method 107 E Thermal Aging Mil-Std-202F Method 108 Humidity (Steady State) Mil-Std-202F Method 103 REVISION: N Test Condition Mate connectors exposed to 10 cycles of: Temperature °C Duration (Min) -40 +0/-3 30 +25 +/-10 5 Max +105 +3/-0 30 +25 +/-10 5 Max -40 +0/-3 30 EC No: UCP2013-1367 DOCUMENT NUMBER: PS-70400 Appearance: No Damage Contact Resistance: 10 milliohms maximum change from initial Appearance: No Damage Mate connectors; expose to 240 hours Contact Resistance: 10 milliohms maximum at 105 ± 3o C change from initial Mate connectors; expose to a Appearance: No Damage temperature of : Contact Resistance: 85 ± 2°C with a Relative Humidity of 10 milliohms maximum 92 ± 3% for 96 hours. change from initial. Dielectric Withstanding Note: Remove surface moisture and Voltage: No Breakdown air dry for 1 hour prior to Insulation Resistance: measurements. 10000 Megohms Minimum ECR/ECN INFORMATION: DATE: 2012/10/15 Requirement TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 8 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Item Test Condition Requirement Humidity (Cyclic) Mil-Std-202 Method 105 Mate connectors; expose for 10 cycles at 90-98% relative humidity with a transition time of 2.5 hours between extremes: Temperature °C Duration (Min) +25 ± 10 5 maximum +65 +3/-0 15 maximum Note: Remove surface moisture and air dry for one hour prior to measurements. Appearance: No Damage Contact Resistance: 10 milliohms maximum change from initial. Dielectric Withstanding Voltage: No Breakdown Insulation Resistance: 10000 Megohms Minimum Temperature Rise and Current Cycling Temperature Rise: Mate the connectors; and measure the temperature rise at the rated current after 96 hours. Temperature Rise: 30°C above ambient maximum Current Cycling: Mate connectors; measure the temperature rise at the rated current after 500 hours (45 minutes ON and 15 minutes OFF per hour). Measure temperature rise. Temperature Rise: Mate the connectors; and measure the temperature rise at the rated current after 45 minutes. Temperature Rise and Vibration Temperature Rise and Heat Resistance REVISION: N Vibration: Subject mated connectors to a total of 8 hours of simple harmonic motions. (Apply 4 hours in the Z axis and 2 hours in each of the X and Y axes). Vary the frequency uniformly from 10 Hz to 50 Hz traversed continuously in 8 minutes. Measure temperature rise. Temperature Rise: Mate the connectors; and measure the temperature rise at the rated current after 45 minutes. Heat Resistance: Place mated connectors in an air circulating chamber oven exposed to a temperature of 100 degrees for 120 hours. Measure temperature rise. ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: Temperature Rise: 30°C above ambient maximum Temperature Rise: 30°C above ambient maximum Temperature Rise: 30°C above ambient maximum Temperature Rise: 30°C above ambient maximum Temperature Rise: 30°C above ambient maximum PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 9 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Item Temperature Rise and Cold Resistance Test Condition Temperature Rise: Mate the connectors; and measure the temperature rise at the rated current after 45 minutes. Requirement Temperature Rise: 30°C above ambient maximum Cold Resistance: Place mated connectors in an air circulating chamber exposed to a temperature of -40°C for 120 hours Steam age 1 hr. Solder time 5 ± 0.5 Solderability seconds. Solder temperature: 245 ± Molex SMES-152 5°C Non activated flux. Battelle Class II, 10 ppm Cl2, 10 ppm H 2S, 100 ppm NO2, 70 ± 1% R.H., 25 Flowing Mixed Gas deg. C. (FMG) 50-60 CFM. 10 days mated and 7 days unmated exposure. Solder Time 3 ± 0.5 seconds Resistance to Solder Solder Temperature: 260 ± 5°C Heats Immerse leads to a depth of 1.57mm (.062 in.) from connector body. Temperature Rise: 30°C above ambient maximum 95% of the immersed area must show no voids, pin holes Contact Resistance: 10 milliohms Maximum change from Initial Appearance: No damage or discoloration of connector materials. 6.0 PACKAGING: Parts are packaged in trays, tubes or bulk packed, refer to appropriate Sales Drawing for specific information. 7.0 QUALITY ASSURANCE PROVISIONS: 7.1 MATERIAL INSPECTION: Shall consist of certification supported by verifying data. 7.2 ACCEPTANCE INSPECTION: Acceptance of ongoing production product shall be determined by inspection according to Molex approved quality plans and required PPM levels for critical characteristics. 7.3 CONFORMANCE TESTING: Shall be performed on production quality manufactured products. REVISION: N ECR/ECN INFORMATION: EC No: UCP2013-1367 DATE: 2012/10/15 DOCUMENT NUMBER: PS-70400 TITLE: PRODUCT SPECIFICATION SINGLE ROW – STACKABLE LINEAR (SL) CONNECTOR SYSTEM SHEET No. 10 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MMSTROH MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC