KK 254
Reflow Process Compatible (RPC)
Connector System
Ideal for use in industries such as automotive, medical
and consumer, KK 254 Reflow Process Compatible (RPC)
Connector System supports a lead-free solder process
and delivers up to 4.0A and 250V per circuit in a 2.54mm
pitch package
Electronics manufacturers are being driven by consumers and environmental agencies to be
environmentally conscious; one way to do so is to reduce the amount of lead in components whenever
possible. Removing lead from the connector solder-paste process is one way to conform and adhere to
RoHS initiatives. KK RPC connectors are lead-free and designed with high-temperature nylon that can
withstand temperatures up to +260°C while maintaining the standard KK header footprint (lead-filled
solder-paste-process connectors withstand only up to +235°C).
171856 Vertical Header
171857 Right-Angle Header
Features and Benefits
High-temperature nylon housing
Withstands lead-free high-temperature solder
processing up to +260°C. Does not require the
drying needs of normal nylon
Polarized friction-lock header
Prevents mis-mating and ensures secure mating
Standard KK header footprint design
Allows for drop-in replacement on existing header
applications. Mates with standard KK receptacles
Matte-tin over nickel plating
Inhibits tin whiskering
PCB receptacles are available in standard KK
connectors
Ensures secure mating between headers and
receptacles
Tape-and-reel packaging with pick-and-place caps
available
Enables highly automated termination processing
and accurate PCB placement
KK 254 RPC Vertical and
Right-Angle Headers with
Friction Lock
Applications
Medical
Consumer
Patient monitoring
Home appliances (Washer/dryer and Dishwashers)
Portable diagnostics
Home security
Dental equipment
HVAC
Control Vehicle
Control modules
Office Scanner
Lighting fixtures
Stereos
Display panels
Data/Computing and Telecommunications/
Networking
Scanners/multi-function machines
Printers
Workstations
Car Console
Dental Equipment
KK 254
Reflow Process Compatible (RPC)
Connector System
Specifications
REFERENCE INFORMATION
Packaging:
Bag; Bag, tape-and-reel
UL File No.: E29179
CSA File No.: LR19980
Mates With:
any KK 2.54mm housing or PCB receptacle
Designed In: Millimeters
RoHS: Yes
Low Halogen: Yes
Glow Wire Compliant: No
ELECTRICAL
Voltage (max.): 250V
Current (max.): 4.0A
Contact Resistance (max.): 10mΩ
Dielectric Withstanding Voltage: 500V AC (RMS)
Insulation Resistance (min.): 1000MΩ
MECHANICAL
Contact Insertion Force: 11.12N
Contact Retention to Housing: 17.8N
Mating Force: 7.8N per circuit
Unmating Force: 2.3N per circuit
Durability (min.): 25 cycles
PHYSICAL
Housing: High-temperature Nylon
Contact: Brass
Plating:
C
ontact Area — Matte Tin (Sn) or Select Gold (Au)
Solder Tail Area — Matte Tin (Sn)
Underplating — Nickel (Ni)
PCB Thickness: 1.60mm
Operating Temperature:
Brass: -40 to +80°C
Phosphor Bronze: -40 to +105°C
Ordering Information
Reflow Process Compatible Connectors
Series No.
Vertical
171856
171856
Right-Angle
171857
171857
Circuits
Pitch
Plating
Packagin
2 to 12
2.54mm
Tin (Sn)
15 μm Gold (Au)
Tape-and-Reel
Standard PCB Headers
Series No.
4030
4094
42375
42376
42377
43009
47053
7395
7478
42009
42225
42226
42227
42228
6373
6410
Pitch
Application
Friction Lock
Tail Type
Wire-to-Board,
Board-to-Board,
Signal
No
Straight
Right-Angle
Yes
Wire-to-Board,
Signal
Vertical
Right-Angle
Kinked PCB Tail
2.54mm
Orientation
Straight
Staggered
No
Straight
Yes
Vertical
Right-Angle
Vertical
Right-Angle
Vertical
Right-Angle
Vertical
Standard PCB Receptacles
Series No.
44812
4455
Pitch
Application
2.54mm
Board-to-Board
Configurations
Top Entry, Through Hole
Top Entry, Through Hole, Right-Angle
Standard Crimp Terminals
Series No.
2759
4809
6459
8088
41572
Pitch
Application
Base Material
Brass
2.54mm
Signal
Phosphor Bronze
Standard Crimp Housings
Series No.
6471
2695
7880
47054
Pitch
Application
2.54mm
Wire-to-Board, Signal
Friction Lock
Yes
No
Yes
www.molex.com/link/kk254.html
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Order No. 987650-9112 Rev. 2
USA/0k/KC/2017.09
©2017 Molex
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