0190270019

ATP-Tooling Kit 19027-0019 ATP Tooling Kit Application Tooling Specification Sheet Order No. 19027-0019 SCOPE Tooling: ATP Tooling Kits used with Molex Air Tape Press: (ATP 100 and 300 series) or a Molex Mylar Tape Applicator (MTA series). Refer to the appropriate tool instruction manual for installation and operation information. Products: Avikrimp Quick Disconnect Terminal 10-12 AWG. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL Specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor. Color Code Yellow Yellow Wire Size (AWG) 10 12 *UL - 310 80 70 *UL – 310 –Quick Disconnects, Flags, and Couplers USE SOFT METAL SLUG METHOD “X” (CRIMP HEIGHT) Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins contact your local industrial supplier. Wire Range AWG 10 - 12 Doc No. ATS-190270019 Revision: C mm² 5.00 - 3.30 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .100 2.54 .098 2.49 .102 2.59 Release Date: 01-16-04 Revision Date: 05-08-12 Crimp Inspection Marking N/A UNCONTROLLED COPY Page 1 of 3 ATP-Tooling Kit 19027-0019 The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19606-0006 19277-0009 Wire Size: 10 – 12 AWG 5.00 – 3.30mm² Terminal Wire Strip Length Insulation Diameter Maximum Eng No. (REF) In mm In mm 19606-0006 .343 8.73 .230 5.84 C-5293T-LIF .343 8.73 .233 5.92 DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. ATS-190270019 Revision: C Figure 1 WIRE STOP TAB SIZE Release Date: 01-16-04 Revision Date: 05-08-12 UNCONTROLLED COPY Page 2 of 3 ATP-Tooling Kit 19027-0019 Parts List Item Order No. Engineering No. Description Qty 19027-0019 19027-0019 ATP Tooling Kit REF 1 19027-0020 19027-0020 Conductor Punch 1 2 19027-0021 19027-0021 Conductor Anvil 1 3 19027-0022 19027-0022 Insulation Punch 1 4 19027-0023 19027-0023 Insulation Anvil 1 5 N/A N/A #10-32 by 7/8” Long SHCS 2** 6 N/A N/A O-ring 1/16 W. by 9/32” O.D. 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). 1 3 5 (2) 6 (2) 2 4 Visit our Web site at http://www.molex.com Doc No. ATS-190270019 Revision: C Release Date: 01-16-04 Revision Date: 05-08-12 UNCONTROLLED COPY Page 3 of 3