0192880058

ATP - Tooling Kit – 19288-0057 Crimp Tooling Specification Sheet ATP Tooling Kit No.19288-0057 Engineering No. ATP-AA-AFIFG SCOPE Tooling: ATP Tooling Kits used with Molex Air Tape Press: (ATP 100 and 300 series) or a Molex Mylar Tape Applicator (MTA series). Refer to the appropriate tool instruction manual for installation and operation information. Products: Avikrimp 22-18 AWG Fully Insulated Quick Disconnect Flag Terminals. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL Specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor. Color Code Red Red Red Wire Size (AWG) 22 20 18 *UL - 310 8 13 20 *UL - 310 – Quick Disconnects, Flags and Couplers PIN GAUGE OR USE SOFT METAL SLUG METHOD “X” (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp h i ht libr ti b r f rri t th G /N CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial li Wire Range AWG 18-22 mm² .80-.35 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .088 2.23 .085 2.16 .092 2.34 Doc No. 19288-0057 Release Date: 06-03-05 Revision: A Revision Date: 06-03-05 Crimp Inspection Marking UNCONTROLLED COPY N/A Page 1 of 3 ATP - Tooling Kit – 19288-0057 The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19006-0003 19006-0006 19006-0009 Wire Size: 18-22 AWG .80-.35 mm² Wire Strip Length Terminal Eng No. (REF) In mm AA-5220T .344 8.73 AA-5222T .344 8.73 AA-5223T .344 8.73 Doc No. 19288-0057 Release Date: 06-03-05 Revision: A Revision Date: 06-03-05 Insul. Dia. Max. In mm .150 3.81 .150 3.81 .150 3.81 UNCONTROLLED COPY Page 2 of 3 ATP - Tooling Kit – 19288-0057 Parts List Item 1 2 3 4 5 6 7 Order No. 19288-0057 19288-0059 19288-0058 19288-0061 19288-0060 19281-0081 N/A N/A Engineering No. ATP-AA-AFIFG ATP-AA-AFIFG-E2 ATP-AA-AFIFG-E1 ATP-AA-AFIFG-12 ATP-AA-AFIFG-11 19281-0081 N/A N/A Description ATP Tooling Kit Conductor Punch Conductor Anvil Insulation Punch Insulation Anvil Back Up Plate #10-32 by 7/8” SHCS O-ring 1/16 W. by 9/32” O.D. Qty REF 1 1 1 1 1 2** 2** ** The following purchased parts are available from an Industrial supply company such as MSC 1-800-645-7270. NOTE: This kit must be used with the 64016-0068 Stripper Assembly. 5 1 3 6 (2) 7 (2) 2 4 Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 19288-0057 Release Date: 06-03-05 Revision: A Revision Date: 06-03-05 UNCONTROLLED COPY Page 3 of 3