PRODUCT SPECIFICATION
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
1 of 14
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
Table of Contents
1.0
Scope .................................................................................................................................................... 3
2.0
Product Description................................................................................................................................ 3
2.1.
Direct Connect (wire to board application).......................................................................................... 3
2.2.
Inline Applications (wire to wire application) ....................................................................................... 3
2.3.
Receptacle Assembly......................................................................................................................... 4
2.4.
Blade Assembly ................................................................................................................................. 4
2.5.
Product Name and Series Number..................................................................................................... 5
3.0
Integral Components and Accessories ................................................................................................... 6
3.1.
Integral Components .......................................................................................................................... 6
3.1.1.
Receptacle Terminals ................................................................................................................. 6
3.1.2.
Blade Terminals ......................................................................................................................... 7
3.1.3.
Applicable Wires ........................................................................................................................ 7
3.1.3.1. Wire size ................................................................................................................................ 7
3.1.3.2. ISO Wire................................................................................................................................. 7
3.1.3.3. SAE Wire................................................................................................................................ 8
3.1.4.
Terminal Service Tool ................................................................................................................ 8
3.2.
Accessories ....................................................................................................................................... 8
3.2.1.
Wire Harness Retention Clip - Recommended ........................................................................... 8
3.2.2.
Backshell - Recommended......................................................................................................... 8
3.2.3.
Cavity (Seal) Plugs ..................................................................................................................... 8
4.0
Applicable Documents and Specifications.............................................................................................. 8
5.0
Ratings .................................................................................................................................................. 9
5.1.
Voltage - Operating ............................................................................................................................ 9
5.2.
Voltage - Isolation Resistance ............................................................................................................ 9
5.3.
Current Rating.................................................................................................................................... 9
5.4.
Temperature ...................................................................................................................................... 9
5.5.
Sealing ............................................................................................................................................... 9
5.6.
Flammability ..................................................................................................................................... 10
6.0
Performance ........................................................................................................................................ 10
6.1.
Electrical Requirements ................................................................................................................... 10
6.2.
Mechanical Requirements ................................................................................................................ 11
6.2.1.
Mechanical Requirements Deviations....................................................................................... 12
6.3.
Environmental Requirements ........................................................................................................... 13
7.0
Packaging ............................................................................................................................................ 14
8.0
Gages and Fixtures.............................................................................................................................. 14
9.0
Other Information ................................................................................................................................. 14
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
1.0
SCOPE
This product specification covers the 3.50 mm (0.138 inch) centerline (pitch) mat seal single row
MX150 sealed product line connection system. The MX150 connection system uses crimp
technology.
2.0
PRODUCT DESCRIPTION
2.1.
DIRECT CONNECT (WIRE TO BOARD APPLICATION)
2.2.
INLINE APPLICATIONS (WIRE TO WIRE APPLICATION)
REVISION:
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ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.3.
RECEPTACLE ASSEMBLY
2.4.
BLADE ASSEMBLY
REVISION:
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ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.5.
PRODUCT NAME AND SERIES NUMBER
Refer to listed document number for part availability, dimensions, material, marking information,
packaging information, interface definition, and configuration options etc.
Product Name
Document Number
Series
MX150 Receptacle 1X2 Sealed Assembly
SD-33471-021
33471
MX150 Receptacle 1X3 Sealed Assembly
SD-33471-031
33471
MX150 Receptacle 1X4 Sealed Assembly
SD-33471-041
33471
MX150 Receptacle 1X4 Sealed Assembly w/ Shorting Bar
SD-33471-041
33471◊
MX150 Receptacle 1X5 Sealed Assembly
SD-33471-051
33471
MX150 Receptacle 1X6 Sealed Assembly
SD-33471-061
33471
MX150 Blade1X2 Sealed Assembly
SD-33481-021
33481
MX150 Blade 1X3 Sealed Assembly
SD-33481-031
33481
MX150 Blade 1X4 Sealed Assembly
SD-33481-041
33481
MX150 Blade 1X4 Sealed Assembly w/ Shorting Bar
SD-31280-200
31280 ◊
MX150 Blade 1X5 Sealed Assembly
SD-33481-051
33481
MX150 Blade 1X6 Sealed Assembly
SD-33481-061
33481
◊ See document numbers listed above for connector assembly part numbers without a mat seal.
These part numbers are omitted from PS-33471-000.
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.0
INTEGRAL COMPONENTS AND ACCESSORIES
Integral components and accessories are sold separately.
3.1.
INTEGRAL COMPONENTS
3.1.1. Receptacle Terminals
For crimping information see the Receptacle Terminal Application Specification listed in section 4.0.
Document
Number
Terminal Information
MX150 Receptacle, Mat Seal, High Performance, Sn, M3 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Au, M3 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Ag, M3 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Sn, 22 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Au*, 22 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Ag, 22 Grip Code
SD-33012-002
MX150 Receptacle, Mat Seal, High Performance, Sn, 18 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Au*, 18 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Ag, 18 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Sn, 14 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Au*, 14 Grip Code
MX150 Receptacle, Mat Seal, High Performance, Ag, 14 Grip Code
*Shorting bar applications.
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
6 of 14
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.1.2. Blade Terminals
For crimping information see the Blade Terminal Application Specification listed in section 4.0.
Document
Number
Terminal Information
MX150 Blade Mat Seal, High Performance, Sn, M3 Grip Code
MX150 Blade Mat Seal, High Performance, Au, M3 Grip Code
MX150 Blade Mat Seal, High Performance, Ag, M3 Grip Code
MX150 Blade Mat Seal, High Performance, Sn, 22 Grip Code
MX150 Blade Mat Seal, High Performance, Au, 22 Grip Code
MX150 Blade Mat Seal, High Performance, Ag, 22 Grip Code
SD-33000-001
MX150 Blade Mat Seal, High Performance, Sn, 18 Grip Code
MX150 Blade Mat Seal, High Performance, Au, 18 Grip Code
MX150 Blade Mat Seal, High Performance, Ag, 18 Grip Code
MX150 Blade Mat Seal, High Performance, Sn, 14 Grip Code
MX150 Blade Mat Seal, High Performance, Au, 14 Grip Code
MX150 Blade Mat Seal, High Performance, Ag, 14 Grip Code
MX150 Shorting Bar Blade, Mat Seal, High Performance, Au*, 18 Grip Code
SD-31296-001
*Shorting bar applications.
3.1.3. Applicable Wires
3.1.3.1.
Wire size
See section 5.5 for wire range recommended per circuit size.
3.1.3.2.
ISO Wire
Per the listed wire specifications where the insulation diameter is within 1.20mm to 2.40mm.
- GMW15626 February 2008
- ES-AU5T-1A348-AA Rev D
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
7 of 14
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Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.1.3.3.
SAE Wire
Per the listed wire specifications where the insulation diameter is within 1.50mm to 2.69mm.
- ESB-ML123-A 2003
- SAE J1128 Dec 2005
3.1.4. Terminal Service Tool
See the Connector Application Specification listed in section 4.0.
3.2.
ACCESSORIES
3.2.1. Wire Harness Retention Clip - Recommended
For further information contact your sales engineer.
3.2.2. Backshell - Recommended
For availability and part numbers see the Assembly Drawing and the Bill of Materials Drawing listed in
section 2.5.
3.2.3. Cavity (Seal) Plugs
*Seal plugs are not to be used to replace shorting bar terminals.
4.0
Information
Description
MX150 Cavity Plug, Natural
34345-0001
Document
Number
SD-34345-001
APPLICABLE DOCUMENTS AND SPECIFICATIONS
Document Title
UL File Number
Not Applicable
CSA File Number
Not Applicable
TUV License number
Not Applicable
IMDS Report
Available upon request
Environmental Compliance
Available on molex.com
Connector Application Specification
AS-33472-100
Terminal Product Specification
PS-33012-002
Receptacle Terminal Application Specification
AS-33012-002
Blade Terminal Application Specification
AS-33000-001
Connector Test Summary
REVISION:
H7
Document Number
TBD
PLR Transit Related Product Specification
PS-34646-001
MX150 CPA Installation Guide
AS-33611-001
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
8 of 14
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.0
RATINGS
5.1. VOLTAGE - OPERATING
Operating Voltage: 14 Volts DC Maximum
5.2. VOLTAGE - ISOLATION RESISTANCE
100MΩ Minimum when 500 Volts DC between adjacent terminals and terminals to ground.
5.3. CURRENT RATING
See the Terminal Product Specification listed in section 4.0.
5.4. TEMPERATURE
Non-operating: - 40 Cº to + 125 Cº
Operating: - 40 Cº to + 125 Cº
5.5. SEALING
- Meets IP67
- Meets IPx9K when the following configuration is used.
- With CPA
- With Backshell
- With Convoluted Conduit
Circuit
Size
1X2
1X3
Part Numbers
Wire Range
ALL
ALL
1.20-2.69mm
◊ 33471-XXXX
(0.047-0.106 in)
33481-XXXX
◊ 31280-XXXX
1.70-2.06mm
1X4
(Shorting Bar Terminals)
(0.067-0.081 in)
◊ 31280-XXXX
(Non-Shorting Bar Terminals)
1.20-2.69mm
1X5
ALL
(0.047-0.106 in)
1X6
ALL
◊ See document numbers listed in section 2.5 for connector assembly part numbers without a mat
seal. These part numbers are omitted from PS-33471-000.
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
9 of 14
CREATED / REVISED BY:
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Andy Proffitt
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
- Product Performance Is Based On Connector Requirements Per GMW3191 Dec 2007
- Sealing Performance
Circuit
Size
Operating Conditions
Additional Required
Component
1X2
Sealing Class III
Temperature Class III
Convolute
CPA
◊ Backshells are one time use only. This condition may cause reduced backshell retention posttest.
5.6. FLAMMABILITY
The burn rate of the plastic material when tested to ISO 3795 shall not exceed 100 mm/min.
6.0
PERFORMANCE
- Additional circuit sizes added to the product family are validated per USCAR-2 Rev. 4 Appendix D.
6.1.
ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Mate connectors: limiting the open circuit
voltage of 20 mV and a maximum current of
100 mA.
10 milliohms
MAXIMUM
2
Contact
Resistance
@ Rated Current
(Voltage Drop)
Mate connectors: apply a 5 ampere/ 1.0 mm
current
3
Isolation
Resistance
Apply a voltage of 500 VDC between
adjacent terminals and between terminals to
ground.
4
REVISION:
H7
2
Mate terminals: measure the temperature
Temperature
rise at the rated current after:
Rise
1008 hours of bench top testing
(via Current Cycling) (45 minutes ON and 15 minutes OFF per
hour).
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
10 milliohms
MAXIMUM
20 Meg ohms
MINIMUM
Temperature rise over
Ambient:
+55 Cº MAXIMUM
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
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PRODUCT SPECIFICATION
6.2.
MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
Connector Mate/
Unmate Forces
Mate and unmate connector (male to female)
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
75 Newtons MAXIMUM
5
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 50 ± 6 mm (2 ± ¼ inch)
per minute.
90 Newtons MINIMUM
7
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
30 Newtons MAXIMUM
8
Connector Audible
Feedback
The connector lock must provide audible
feedback during connector mating at a rate
of 50 ± 6 mm (2 ± ¼ inch) per minute.
7dB over Ambient (C scale)
9
Polarization Feature
Effectiveness
Connector must be polarized to prevent
mating with similar connectors or incorrect
orientation
50 Newtons MINIMUM
10
Terminal Position
Assurance (TPA)
Insertion Force (into
housing)
The force to insert the TPA from the preload
(as shipped) position to the final position at a
rate of 50 ± 6 mm (2 ± ¼ inch) per minute.
75 Newtons MAXIMUM
11
Terminal Position
Assurance (TPA)
Extraction Force (in
housing)
The force to extract the TPA from the final
position to the preload position (as shipped)
at a rate of 50 ± 6 mm (2 ± ¼ inch) per
minute.
100 Newtons MAXIMUM
12
Connector Position
Assurance (CPA)
Insertion Force (into
housing)
The force to insert the CPA from the preload
(as shipped) position to the final position at a
rate of 50 ± 6 mm (2 ± ¼ inch) per minute.
13
Connector Position
Assurance (CPA)
Extraction Force (in
housing)
The force to extract the CPA from the final
position to the preload position at a rate of
50 ± 6 mm (2 ± ¼ inch) per minute.
40 Newtons MAXIMUM
14
Locator Clip
Insertion Force (in
housing)
The force to insert the locator clip to the final
(as shipped) position at a rate of 50 ± 6 mm
(2 ± ¼ inch) per minute.
30 Newtons MAXIMUM
15
Locator Clip
Extraction Force (in
housing)
The force to extract the locator clip from the
final (as shipped) position to out at a rate of
50 ± 6 mm (2 ± ¼ inch) per minute.
110 Newtons MINIMUM
6
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
Unmate 110 Newtons
MINIMUM
40 Newtons MINIMUM
(unmated)
22 Newtons MAXIMUM
(fully mated)
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
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PRODUCT SPECIFICATION
6.2.1. Mechanical Requirements Deviations
BLADE/
RCPT
CKT
RCPT
Terminal
Insertion Force for
Apply an axial insertion force on the
Wire Diameter
terminal at a rate of 50 ± 6 mm (2 ± ¼
above 2.5mm not
inch) per minute.
BLADE
exceeding 2.69mm
(into Housing)
ALL
ITEM
7
13
DESCRIPTION
Connector Position
Assurance (CPA)
Extraction Force (in
housing)
REVISION:
H7
TEST CONDITION
The force to extract the CPA from the
final position to the preload position
at a rate of 50 ± 6 mm (2 ± ¼ inch)
per minute.
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
REQUIREMENT
40 Newtons MAXIMUM
1X2
1X3
1X4
1X5
1X6
45 Newtons MAXIMUM
40 Newtons MAXIMUM
RCPT
ALL
3
Newtons
MINIMUM
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
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PRODUCT SPECIFICATION
6.3.
ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
16
Field Correlated Life
Test (FCLT)
Mate connectors up to 1 cycle and expose to
environment per SAE/USCAR-20.
20 milliohms MAXIMUM
17
Durability
18
19
20
Mate connectors up to 10 cycles prior to
environmental tests.
10 milliohms MAXIMUM
&
Discontinuity < 1 microsecond
Mate connectors per durability; expose to
100 cycles of:
Temperature C°
Duration (Minutes)
-40 +0/-3
30
+125 +3/-0
30
10 milliohms MAXIMUM
&
Discontinuity < 1 microsecond
Thermal Shock
(Electrical)
High Temperature
Exposure
(Sealing)
Temperature/
Humidity
(Sealing)
21
Fluid Resistance
(Sealing)
22
Vibration/
Mechanical Shock
(Electrical)
28 kPa for 15 seconds
MINIMUM pressure/vacuum
Mate connectors per durability and expose to
&
1008 hours at 125 ± 2°C
Submersion for 30 minutes
&
Isolation Resistance of 20 Meg
ohms @ 500 VDC MINIMUM
Mate connectors per durability and expose
connector system to forty 8-hour cycles of
combined heating and humidity exposure
–40 ºC and 125 ºC at 0% to 90% RH
28 kPa for 15 seconds
MINIMUM pressure/vacuum
&
Submersion for 30 minutes
&
Isolation Resistance of 20 Meg
ohms @ 500 VDC MINIMUM
Submerge connector assemblies in the
Submersion for 30 minutes
following fluids: gasoline, *diesel fuel, engine
&
oil, ethanol, power steering fluid, automatic
Isolation Resistance of 20 Meg
transmission fluid, engine coolant, and brake
ohms @ 500 VDC MINIMUM
fluid.
Mate connectors per durability. Connector
assembly shall be vibrated for (8 hours /
axes @ 12.1 Grms, 10 shocks @ 35 Gs /
axes) Coupled to engine.
10 milliohms MAXIMUM
&
Discontinuity < 1 microsecond
* Silicone seals swell in the presence of gasoline and diesel fuel. This condition may cause excessive connector
mate/unmate forces and/or reduce the Grommet Cap retention.
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
7.0
PACKAGING
- Molex packaging drawing numbers are located on the Assembly Drawing listed in section 2.5.
- Parts should be packaged to protect against damage during handling, transit and storage.
8.0
GAGES AND FIXTURES
All applicable gages and fixtures are referenced in the appropriate control plans.
9.0
OTHER INFORMATION
- Products conform to USCAR-2 class III environment.
- ◊ See document numbers listed in section 2.5 for connector assembly part numbers without a mat
seal. These part numbers are omitted from PS-33471-000.
- To add new knock out patterns contact your sales engineer.
MOLEX REPRESENTS AND WARRANTS TO BUYER FOR A PERIOD OF ONE (1) YEAR FROM THE DATE OF DELIVERY OF THE PRODUCTS TO
BUYER THAT
1) THE PRODUCTS SHALL CONFORM TO THE MOLEX SPECIFICATIONS FOR THE PRODUCTS IN FORCE AT THE DATE OF DELIVERY OF THE
PRODUCTS TO BUYER, AND
2) THE PRODUCTS SHALL BE OF FREE FROM MATERIAL DEFECTS IN MATERIALS AND MANUFACTURING.
EXCEPT AS EXPRESSLY PROVIDED ABOVE, MOLEX MAKES NO WARRANTY, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS. ALL IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. IN ADDITION, MOLEX EXPRESSLY DISCLAIMS ANY WARRANTY OBLIGATIONS IN THOSE INSTANCES WHERE THE FAILURES
RESULTED FROM THE MODIFICATION OF THE PRODUCTS BY BUYER OR ITS CUSTOMERS, IMPROPER HANDLING, USE OR INSTALLATION OF
THE PRODUCTS BY BUYER OR ITS CUSTOMERS, OR ANY OTHER CAUSE BEYOND THE CONTROL OF MOLEX.
REVISION:
H7
ECR/ECN INFORMATION:
EC No: UAU2016-0450
DATE: 09/28/2015
DOCUMENT NUMBER:
PS-33471-000
TITLE:
MX150
SINGLE ROW SEALED ASSEMBLY
MAT SEAL
SHEET No.
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