0334761607

0334761607

  • 厂商:

    MOLEX10(莫仕)

  • 封装:

    -

  • 描述:

    MX150ASSYHYBRCPT2X8CPALTGY

  • 数据手册
  • 价格&库存
0334761607 数据手册
APPLICATION SPECIFICATION MX150 System Sealed Product Line REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 1 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Table of Contents • • • • • • • • • • Section 1: Product Introduction Section 2: Product Summary Section 3: Connector Assembly Section 4: Connector Mating Section 5: Service Instructions Section 6: Electrical Continuity Checking Section 7: Crimping Section 8: Hybrid Connector Section 9: Troubleshooting Guide Section 10: Packaging REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 2 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 1: Product Introduction MX150 System This instructions manual contains supplemental information pertaining to the Molex 1.50 mm sealed Product Line. Additional information, keyway and knockout patterns can be found on the sales drawings. SD-33471-**** (multiple documents) SD-33472-**** (multiple documents) SD-33481-**** (multiple documents) SD-33482-**** (multiple documents) SD-160008-**** (multiple documents) SD-160011-**** (multiple documents) SD-34986-**** (multiple documents) SD-34985-**** (multiple documents) REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 3 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 1: Product Introduction MX150 System Features and Benefits: • Pre-assembled connector housings, seals and TPA components • Simple crimp, poke and plug application • Integral Terminal Position Assurance (TPA) • Integral two way, mat and interface seals designed and tested to IP 67 and SAE USCAR-2, Rev 3 standards • Easy terminal extraction and insertion • Compatible with a wide range of UL (22 to 14 AWG), SAE Automotive (22 to 14) and ISO (0.35 to 1.5mm²) style wires • Integral locking latch with secondary connector position assurance (CPA) option • Applied cost savings • No need to crimp individual wire seals • Locks terminals into housings and prevents terminals from backing out • More than just waterproof, a true sealed connector system tested under submersed conditions • Quick, low cost field repairs • Supports a wide range of power and signal applications • Assures positive mating of connector and prevents accidental disengagement during high vibration and severe shock application REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 4 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 1: Product Introduction MX150 System MX150 Applications: • • • • • • • • • Passenger Automobiles (Exclusively for MX150 family) Off Highway Construction Equipment Agriculture Equipment Trucks, Busses and RVs Commercial and Recreational Marine Equipment Material Handling Equipment Lawn and Garden Equipment Outdoor Lighting Industrial Control This User Manual can be found at www.molex.com/ind/mx150.html To order, please contact your Molex Sales Representative or check www.molex.com REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 5 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary A. Connector Assemblies TPA Housing Grommet Seal Grommet Cap 6 Way 2X3 Blade Connector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 6 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary B. Connector Assemblies (continued) CPA (Optional) Grommet Cap Grommet Seal Housing Perimeter Seal TPA 16 Way 2X8 Standard Receptacle Connector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 7 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary C. Connector Assemblies (continued) CPA (Optional) Grommet Cap Grommet Seal Housing Perimeter Seal TPA 16 Way Hybrid Receptacle Connector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 8 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary C. Connector Assemblies (continued) Grommet Cap CPA (Optional) Grommet Seal Housing Perimeter Seal TPA 20 Way 2X10 Receptacle Connector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 9 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary C. Connector Assemblies (continued) 20 Way 2X10 Blade Connector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 10 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary D. Receptacle/Blade Terminal Orientation Feature Terminal Features Base Material - Copper Alloy Plating Options - Tin, Gold, Silver Wire Sizes: 14,16,18,20,22 AWG 1.5, 1.0, 0.8, 0.75, 0.5, 0.35 mm2 Refer to Section 7 for crimping details. Receptacle Terminal Orientation Feature Blade Terminal REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 11 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 2: Product Summary E. Product Identification - All parts are laser etched with: 1. Molex Part Number 2. Date Code (YYDDD) - YY = Last Digit of Year - DDD = Day of Year Note – Presence of laser marking for MX 150 16 way Hybrid depends on the manufacturing place. Molex Part Number YY = Last Digit of Year REVISION: 6 ECR/ECN INFORMATION: DDD = Day of Year TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 12 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly A. “As Shipped” connector positions TPA’s shown in “As Shipped” condition. The TPA should remain in the pre-lock position until all circuits are loaded. TPA movement distance from pre-lock to final lock = 5.0 mm in both Blade and Receptacle connectors. The TPA should never be removed from the connector! TPA’s shown in pre-lock REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 13 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION CPA is shown in “as shipped” pre-lock condition: CPA’s shown in pre-lock CPA’s shown in final-lock If CPA gets moved from pre-lock to final lock position during shipping, pull CPA to bring it back to the pre-lock position. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 14 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly B. TPA in Pre-lock and Lock TPA shown in “Pre-lock” position.(Fig.10-a) TPA shown in “lock” position. (Fig 10-b) The TPA should never be removed from the connector! Fig. 10-a Pre-lock 5.0 mm Fig. 10-b Lock Cross section of TPA in pre-lock / lock REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 15 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly C. Seal Plug Installation With TPA still in pre-lock position, orient seal plug to rear of connector. Align the orientation feature and insert through appropriate circuit opening. If resistance is encountered, retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. Seal plugs can be used on both Blade, and Receptacle connectors. Caution: Once fully seated, the seal plug is not a serviceable item. PUSH CLICK PULL Orientation Feature Orientation feature is highlighted blue for reference only Seal plug can not be used in shorting bar circuits! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 16 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly C. Seal Plug Installation continued YES! CORRECT! 180° out of alignment! Backwards ! NO! WRONG! 90° out of alignment! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 17 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly C. Seal Plug Installation continued Cavity plugs can be trimmed flush to avoid wire chafing, the decision to trim is the discretion of the harness supplier Cavity plugs must be installed, and trimmed before wires are installed. Cavity plugs can be used on both Blade, and Receptacle connectors. Never trim cavity plugs with wires installed! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 18 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly C. Seal Plug Installation continued Cavity plugs can be trimmed flush to avoid wire chafing, the decision to trim is the discretion of the harness supplier Cavity plugs must be installed, and trimmed before wires are installed. Cavity plugs can be used on both Blade, and Receptacle connectors. Never trim cavity plugs with wires installed! Caution: Once fully seated, the seal plug is not a serviceable item. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 19 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly D. Terminal Installation With TPA still in pre-lock position, orient terminal to rear of connector. Grip the wire no less than 30 mm from the terminal insulation crimp align the orientation feature and insert through appropriate circuit opening. If resistance is encountered, retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. MX150 Receptacle Installation Correct Orientation 90 Mis-orientation REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 20 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Dual Row MX150 Blade Installation Do not install the blade terminal away from the grommet cap orientation feature X Orientation Feature Install blade terminal straight or slightly angled towards the grommet cap orientation feature OK Orientation Feature REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 21 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Single Row MX150 Blade Installation Do not install the blade terminal away from the grommet cap orientation feature X Orientation Feature Install blade terminal straight or slightly angled towards the grommet cap orientation feature OK Orientation Feature REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 22 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Hybrid MX150 Blade Installation Do not install the blade terminal away from the grommet cap orientation feature X Orientation Feature Install blade terminal straight or slightly angled towards the grommet cap orientation feature Orientation Feature OK REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 23 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION With TPA still in pre-lock position, orient terminal to rear of connector. Align the orientation feature and insert through appropriate circuit opening. If resistance is encountered, retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. Once the audible click is heard, stop inserting the terminal. PUSH Follow Push, Click, Pull method of terminal installation. CLICK NO!!! PULL WRONG!! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 24 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly E. Seating the TPA Receptacle side With the Receptacle terminals fully installed, the TPA can be seated into its final lock position by applying an even force to both ends until it comes to a stop, with an audible click. TPA movement distance from pre-lock to final lock is 5.0 mm. The TPA should never be fully removed! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 25 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly F. Seating the TPA Blade side A modified process can be used for the Blade terminal. Using a pair on needle nose pliers, apply even pressure to the TPA. If the TPA resists it may be detecting a partially installed terminal. Pull the TPA back into its pre-lock position and make sure all terminals are fully installed. Upon completion, the TPA can be seated. TPA movement distance from pre-lock to final lock is 5.0mm. The TPA should never be fully removed! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 26 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 3: Connector Assembly G. Harness taping recommendations Industry standard for harness taping: Molex recommends tape should be a minimum of 30mm from the back of connector housing. TPA must be seated before any tape is applied to the harness! Tape must not contact the back of connector housing! 30 mm REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 27 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Industry standard for harness routing: Molex recommends gradual bends in wire harnesses. Sharp 90 degree bends in the harness should be avoided! Excessive force, or severe bending of the wire harness may damage the harness. WRONG! TO PREVENT DAMAGE TO THE CONNECTOR ASSEMBLY ANY ASSEMBLY FIXTURE OR TEST FIXTURE THAT INTERFACES WITH THE INTERIOR OF THE CONNECTOR MUST COMPLY WITH EITHER THE USCAR INTERFACE OR THE MOLEX DEFINED INTERFACE. SEE MOLEX DRAWING FOR INTERFACE DEFINITION REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 28 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 4: Connector Mating A. Connector mating Note and align connector keying features, from connector to connector. Begin mating procedure by sliding the two connectors together, press firmly until you hear an audible click from the primary latch. Keying features Keying Features Primary Latch REVISION: 6 ECR/ECN INFORMATION: Primary Latch TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 29 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 4: Connector Mating B. Connector mating (continued) Once together the final step will be locking the CPA. Simply press in to the center of the connector, until you see/feel positive engagement. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 30 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions A. Un-mate procedure To un-mate the connectors, pull back on the CPA (step 1, and step 2). Push connector together to unload the latch system. Then depress the latch with your thumb (step 3). Continue to depress the latch, and gently pull apart connector assemblies (step 4). Step 1 Step3 Step 4 Step 2 REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 31 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions B. TPA servicing Blade side The TPA should never be fully removed from the connector housing! Excessive force may damage the TPA! Step 1: Insert a small pair of needle nose pliers to the designated grab point Step 2: Pull back 5.0 mm, gently, until the TPA reaches pre-lock position. Grab point REVISION: 6 ECR/ECN INFORMATION: Pull back gently Approximately 5.0mm TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 32 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions C. TPA servicing Receptacle side Step 1: Insert a small screwdriver (2.4 mm – 3.5 mm) into the designated pry point Step 2: Using the housing as a pivot point gently pry out on the TPA, until it reaches pre-lock position (5.0 mm, travel) The TPA should never be fully removed from the connector housing! Excessive force may damage the TPA! Step 1 Pry Point Step 2 REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 33 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions D. 1.50 mm terminal removal Step 1: Using the 1.50 mm service tool #63813-1500, insert the tip into the terminal service hole adjacent to the terminal to be serviced. Step 2: Push straight down gently and apply pressure to release locking finger. This motion will release the locking finger, “picking” is not required. Cavity plugs are removed in the same manner. Do not apply any lateral force, this may damage the tool, or the locking finger! Do not use excessive force, excessive force can damage the lock finger! Do not insert the service tool at an angle, this may cause damage to the terminal! Service Ports Service tool must be 90° to the connector face! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 34 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions E. Terminal removal (continued) Step 3: Once the Lock finger is disengaged, gently pull on the wire to release the terminal. If the terminal resists, the service tool may not be fully engaged. Push the service tool straight into the service opening to ensure that it has fully disengaged the locking finger. Do not insert the service tool into the terminal opening! Do not use excessive force, excessive force can damage the lock finger! Do not insert the service tool at an angle, this may cause damage to the terminal! Do not apply any lateral force, this may damage the terminal or lock finger! Service Ports Service tool must be 90° to the connector face! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 35 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions Service tool must be 90° to the connector face! CORRECT! YES! REVISION: 6 ECR/ECN INFORMATION: WRONG! NO! TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 36 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions F. Terminal removal (continued) 1 2 3 Service tool must be 90° to the connector face! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 37 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 5: Service Instructions G. Service tools If the 1.50 mm terminal needs to be replaced, a new one can be hand crimped using the Molex Crimp tool # 63811-5900(Female)16,14 AWG – 1.3-2.00mm², and # 63811-2600 (Male)22,20,18AWG – 0.35, 0.50, 0.75mm² Shown in (Fig.22a) #63811-2400(Male)16,14AWG – 1.5, 2.00mm² #638116000(Female)22,20,18AWG – 0.35, 0.50, 0.75mm². Also shown Molex Terminal removal tool # 63813-1500 Fig. 22a REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 38 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking Fixtures that may come in contact with the perimeter seal must have the interface lead-in geometry as defined on the USCAR and/or Molex interface drawing Fixtures used for continuity testing must meet the row and pitch dimensions as identified in Section 6. Fixtures outside these requirements could result in damage to the connector and/or terminal. Probe pin recommendations: 1. When testing the connector for continuity it is imperative that you do not damage the terminals! 2. Pogo pins should be checked for damage or sticking several times a shift. This should assure containment if an issue is found. 3. First a visual inspection of all the pins for damage should be performed. 4. Next a testing block should be used to depress all the pogo pins up into the barrel. If there is a bent or sticking pin, it should remain stuck in the barrel of the pogo pin. A damaged or stuck pin should be replaced before any additional testing is performed. Probing damage can occur: 1. If a sharp ended probe is inserted into the contact of the terminal it may damage the plating and increase contact resistance 2. If an oversized diameter probe is inserted into the terminal, this will overstress the beam in the terminal. This will create an environment for intermittent connections, and increased contact resistance. 3. If a probe is inserted into the connector on an angle or off center it may damage the terminal, and or the connector. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 39 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking Preferred method of probing receptacle Fixtures used for continuity testing must meet the row and pitch dimensions as identified in Section 6. Fixtures outside these requirements could result in damage to the connector and/or terminal. When TPA allows access to the box, probe using this method. Check electrical continuity on the terminal by inserting probe pin between terminal access hole and terminal opening with a 0.50 mm probe. Shown below are pictures of MX150 Sealed connector. Unsealed connectors must be probed at the same location (between access hole and terminal opening) Molex Receptacle connector Must use this pin or damage will occur! REVISION: 6 ECR/ECN INFORMATION: View of probe pin female terminal (0.50) mm probe TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 40 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking Preferred method of probing receptacle Probe pin details Manufacturer: Everett Charles technologies Preferred probe number: POGO-72J-4 Pin length 0.330”(8.38 mm) Pin diameter: (0.50 mm) Tip shape: Spherical .330 (8.38) Must use this pin or damage will occur! 4 1.70 (43.18) Dimensions shown are in (mm) REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 41 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking B. Alternative method of probing receptacle Fixtures used for continuity testing must meet the row and pitch dimensions as identified in Section 6. Fixtures outside these requirements could result in damage to the connector and/or terminal. When TPA does not allow access to the box you must probe down the throat using this method. Shown below are pictures of MX150 Sealed connector. Unsealed connectors must be probed at the same location (center of receptacle TPA opening) Check electrical continuity on the terminal by inserting probe pin down the center of receptacle TPA opening View of probe pin female terminal Molex Receptacle connector (0.64) mm probe Must use this pin or damage will occur! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 42 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking Alternative Probe pin details Manufacturer: Everett Charles Technologies Alternative probe number: POGO-1-J-4 Pin length 0.330” (8.38mm) Pin diameter: (0.64 mm) Tip shape: Spherical .330 (8.38) Must use this pin or damage will occur! 1 1.30 (33.02) 4 Dimensions shown are in (mm) REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 43 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking - Blade Probe pin details Manufacturer: Lone Star Industrial Recommended Probe number: LS054MR-849-4.6 Alternative Probe Number: LS054MR-846-4.6 Pin length .335” (8.51mm) Pin diameter: .060” (1.52 mm) Recommended Tip shape: Serrated Alternative Tip shape: Large Concave .335 (8.51) 1.35 (34.29) Recommended Pin Tip Alternative Pin Tip Dimensions shown are in (mm) REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 44 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY HYBRID RECEPTACLE PREFERRED PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 45 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY RECEPTACLE PREFERRED PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 46 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 6 WAY RECEPTACLE PREFERRED PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 47 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 20 WAY RECEPTACLE PREFERRED PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 48 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY RECEPTACLE ALTERNATE PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 49 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY HYBRID RECEPTACLE ALTERNATE PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 50 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 6 WAY RECEPTACLE ALTERNATE PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 51 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 20 WAY RECEPTACLE ALTERNATE PROBING REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 52 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY HYBRID BLADE REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 53 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 16 WAY BLADE REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 54 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 6 WAY BLADE REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 55 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 6: Electrical Continuity Checking MX150 20 WAY BLADE REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 56 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 7: Crimping This MX150 crimping information can be found at: www.molex.com/ind/mx150.html MX150 Terminal Sales drawing MX150 Female Terminal Sales Drawing: SD-33012-002 MX150 Female Terminal Crimping Specification: AS-33012-002 MX150 Male Blade Terminal Sales Drawing: SD-33000-001 MX150 Male Blade Terminal Crimping Specification: AS-33000-001 REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 57 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 7: Crimping Issue: No Insulation grip step allowed on 22 gage - 0.35-0.5mm² MX150 Female terminal Part Numbers: 33012-2003 & 33012-3003 33001-2005 & 33001-3005 33001-4003 & 33001-5003 Tin Plated Terminals Gold Plated Terminals Silver Plated Terminals Original 22 gage crimped terminal with Insulation Grip Step: 0.3mm offset from back of terminal 0.785mm to CL of wire Modified Tool Set Up 22 gage crimped terminal without Insulation Grip Step: 0.0mm offset from back of terminal 1.085mm to CL of wire REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 58 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 7: Crimping MX150 Shorting Bar Blade Used in MX150 16 way hybrid and MX150 4 way with shorting bars Issue: Good VS Bent Shorting Bar Terminal GOOD OK BAD, TERMINALS BENT This failure can limit the ability to lift the shorting bar to the correct height REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 59 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 7: Crimping 2.8 Male Blade Used in MX150 16 way hybrid Issue: 2.8 terminals, and excessive wire brush Excessive wire brush This failure can limit the ability to seat the TPA OK Proper wire brush REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 60 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Hybrid Connector A. Un-populated shorting bar connector (TPA in pre-lock) REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 61 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Hybrid Connector B. Shorting Bar Blade Terminal (gold plating only) Crimp information can be found on the corresponding terminal drawing. Wire insulation grip is critical to prevent the rotation of the terminal during installation into the connector. Orientation Feature Polarization feature Shape of body Wire Insulation Orientation Feature Shorting bar deflector REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 62 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Hybrid Connector C. Single cavity populated shorting bar connector (TPA in Lock) NOTE! Lifted shorting bar Shorting Bars REVISION: 6 ECR/ECN INFORMATION: Blade Terminal TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 63 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Connector Assembly D. 1.5 mm Shorting Bar Terminal Installation With TPA still in pre-lock position, orient terminal to rear of connector. Grip the wire no less than 30 mm from the terminal insulation crimp and insert through appropriate circuit opening. If resistance is encountered, retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. Correct Orientation 180 Mis-orientation Do not apply excessive force, this may damage the terminal orientation feature! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 64 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Connector Assembly E. Populating the 2.8 mm Terminal Note alignment tabs on Blade terminal Note alignment tabs on Receptacle terminal Align tabs and insert until you hear/feel positive engagement with an audible click REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 65 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 8: Service Instructions F. 2.8 mm Terminal Servicing Step 1: Using the 2.8 mm service tool #63813-1500, insert the tip into the terminal service hole adjacent to the terminal to be serviced. Step 2: Push down gently to release locking finger. Do not apply any lateral force, this may damage the tool, or the locking finger! REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 66 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 9: Troubleshooting A. MX150 16 Way Male Hybrid Issue: Damage on Shorting Bar Terminal OK Damage to Shorting Bar Terminal Orientation feature from being put into the grommet cap the wrong way. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 67 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 9: Troubleshooting B. MX150 16 Way Male Hybrid Issue: Damage to Orientation Feature Shorting Bar Terminal Proper Alignment of Shorting Bar Orientation Feature Un-damaged Damaged Terminal Orientation Feature Shorting bars not lifted OK REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 68 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 9: Troubleshooting D. MX150 16 Way Male Hybrid Issue: TPA should never be fully removed from connector for any reason. If the TPA has been removed, replace entire connector. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 69 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 9: Troubleshooting E. MX150 16 Way Male Hybrid Issue: Terminal inserted rotated 180 degrees out 1.5mm Terminal is turned upside-down OK REVISION: 6 ECR/ECN INFORMATION: 1.5mm Terminals proper orientation TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 70 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 10: Packaging Assembly at Tier 1(Wire Harness Assembly Plant) Unpacking: TPA as received, The TPA are locked in place in the pre-lock position. If the TPA is in final lock follow the service section in section 5. Handling in Plant: Harness build board/fixture: Molex recommends moving the cell pack box or box to the line, this will insure against damage. Parts should remain in Molex cell pack until assembled placed on a harness assembly build board. REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 71 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 10: Packaging Bulk Pack MX150 Seal Plug Male 1x4 through 1x6 Male 2x3 through 2x8 Male 16 way Hybrid Bulk Pack with 4 Compartments Female 2x2 1x3 Male 2x2, 2x3, 2x4, 1x2, 1x3, 1x4,1x5, 1x6 Male 16 way Hybrid Cell Pack Female 1x4 through 1x6 Female 2x3 through 2x10 Female 16 way Hybrid Male 2x10 REVISION: 6 ECR/ECN INFORMATION: TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 72 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Section 11: Appendix A • Document Change History: Revision 1 2 Date 03/16/08 05/31/13 3 10/14/13 4 07/09/15 6 10/30/15 REVISION: 6 ECR/ECN INFORMATION: Description Initial Release Added Blade Pogo Pin recommendation: Updated terminal installation to include blade information; Changed cavity plug trimming from optional to mandatory; Added harness taping and bending recommendations Changed cavity plug trimming from mandatory to optional Added : Page 4 - ISO (0.35 to 1.5mm²) Added : Page 5 To order, please contact your Molex Sales Representative or check www.molex.com Added : Section 2: Product Summary D. Receptacle/Blade Terminal 0.35 and 0.75mm² Added : Section 5: Service Instructions G. Service tools : wire section in mm²; Section C: screwdriver size was max. 3.0 mm Added : Section 6: Electrical Continuity Checking : Added note regarding fixture design; MX150 20WAY Receptacle and Blade Changing : Section 7: Crimping CS  AS Updated SD-33476-**** to SD-34985-**** Added CPA re-setting instructions to section 3A TITLE: SHEET No. EC No: UAU2016-0550 DATE: 10/28/2015 DOCUMENT NUMBER: AS-33472-100 MX150 Application Guide 73 of 73 CREATED / REVISED BY: CHECKED BY: APPROVED BY: A. Proffitt K. Boruszewski Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
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