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Built around the field-proven MX150™ terminal system with a design-to-cost approach, MX150™ Unsealed Connectors achieve space-savings over traditional USCAR 1.50mm interfaces and optimum performance for mid-power harness applications The MX150™ Unsealed connector system for direct connect or in-line mid-power harness applications provides overall reduced package size compared to conventional USCAR 1.50mm terminal connection systems. MX150™Unsealed Connector System 3.50mm Pitch 34796 Single-row, 2-circuit receptacles 34797 Single-row, 2-circuit Male in-line connectors 33012 Receptacle Terminals 33000 Male Blade Terminals Molex’s design-to-cost approach provides a high-performance connector at a competitive cost via an integrated TPA lock on the hinge, minimal mold costs and low production cycle times. This connection system utilises the existing and proven MX150™ terminal and offers compatibility with Yazaki YESC terminals. For additional information visit: www.molex.com/link/mx150unsealed.html Features and Benefits Designed with legacy MX150™ 1.50mm low-insertion-force terminal system Proven, widely deployed terminal system provides high-performance connection for mid-power (14 to 22 AWG wire) applications Reduced package sizes versus USCAR 1.50mm counterparts; receptacles 52% smaller, male inline connectors 28% smaller Overall 37% space savings achieved over traditional USCAR 1.50mm connectors Integral locking-latch Confirms positive mating of connector and proper latching Integrated Terminal Position Assurance (TPA) lock molded into receptacle housing Assures crimped terminal leads are properly locked into connector; TPA will not seat into final locked position and connector system will not latch if terminal is not locked One-piece housing and TPA provides applied cost savings Enlarged push surface with ergonomic design Convenient mating and unmating USCAR-25 compliant Custom clip-slots available Provides design flexibility Four polarisation options: black, natural, grey and dark grey Facilitates quick visual installation Utilises existing MX150™ Sealed connector field-service tools deployed at numerous harness makers Provides cost efficiency by eliminating additional tooling charges Male Connector Female Connector MX150™ Unsealed Connector System Applications Automotive Commercial vehicle Consumer - Interior lighting consoles - Interior lighting consoles - White goods - Vanity mirrors - Door locks in the dry zone - Exercise equipment - Center High Mounted Stop Lights (CHiMSL) - All Terrain vehicles (ATVs), 2- and 3-wheelers, Segways, scooters; dependent on customer IP rating requirements - Vending machines - Seat interconnections - Door locks - Slot and gaming consoles - Heating Ventilation and Air Conditioning (HVAC) MX150™Unsealed Connector System 3.50mm Pitch Specifications Connectors REFERENCE INFORMATION Packaging: Housings – 4-cell bulk pack Terminals – reels Use with: Receptacle terminals – Series 33012 Blade terminals – Series 33000 Designed in: Millimeters RoHS: Yes Halogen free: Yes ELECTRICAL Voltage (max.): 500V DC Current (max.): 22.0A Contact resistance: 8 milliohms max. Dielectric withstanding voltage: 1000V AC min. for 60sec. Insulation resistance: 100 Megohms min. Terminals PHYSICAL Material: High-Performance Copper (Cu) Alloy, 0.30mm +/-0.01 temper full hard Plating: Overall underplated electro- deposited Nickel (Ni) with overall electro-deposited reflow Tin (Sn) Wire Gauge: 2.00 to 0.35mm2 (14 to 22 AWG) Insulation Diameter: 2.70 to 1.50mm MECHANICAL Contact insertion force: 12N max. Contact forward push stop: 50N min. Contact insertion TPA locked: 35N min. Contact retention to housing: 90N min. Contact retention TPA locked: 100N min. Terminal to cavity polarization: 20N min. TPA closure: 30N max. TPA closure with term detection: 65N min. Connector mating force: 22N max. Connector un-mating force: 22N max. Connector un-mating, with primary lock engaged: 110N min. Hinge cycling: 10 operations min. PHYSICAL Housing: PBT unfilled Operating temperature: -40 to +105°C Flammability: Per ISO3795 or GMW3191 Burn rate: 100mm/ Mn max. Material must be self-extinguishing Interior lighting consoles Seat interconnections ELECTRICAL Current (max.): 22.0A 10.0A – 0.35mm2 (22 AWG) 22.0A – 2.00mm2 (14 AWG) White Goods Product Family Overview 2 Circuit 3 Circuit 4 Circuit Shown with GM style clip-slot Shown with Ford style clip-slot Shown with GM style clip-slot and CPA option Receptacle In-Line Male Connector MX150™Unsealed Connector System 3.50mm Pitch Ordering Information Male and Female Connectors Circuits Mating Male Connector Polarization Color Receptacle Order No. /w GM Style Clip-Slot /w Ford Style Clip-Slot A Black 34796-0201 34797-0201 34797-0205 B Natural 34796-0202 34797-0202 34797-0206 C Grey 34796-0203 34797-0203 34797-0207 D Dark Grey 34796-0204 34797-0204 34797-0208 A Black 34796-0301 34797-0301 34797-0305 B Natural 34796-0302 34797-0302 34797-0306 34797-0307 2 3 4 C Grey 34796-0303 34797-0303 D Dark Grey 34796-0304 34797-0304 34797-0308 A Black 34796-0401 34797-0401 34797-0405 B Natural 34796-0402 34797-0402 34797-0406 C Grey 34796-0403 34797-0403 34797-0407 D Dark Grey 34796-0404 34797-0404 34797-0408 • Custom clip-slot for male in-line connectors (GM and Ford type already tooled) • Four polarisation options available: A-Black / B-Natural / C-Grey / D-Dark grey • Additional circuit-count and CPA versions may be developed upon request MX150™ Terminals Gender Male Blade Terminals Female Terminals Order No. (Right Reel Payoff) Order No. (Left Reel Payoff) Grip Size: AWG 33000-0001 33000-1001 14 33000-0002 33000-1002 33000-0003 33000-1003 22 33012-2001 33012-3001 14, 16 33012-2002 33012-3002 18, 20 33012-2003 33012-3003 22 16 18, 20 OEM Ratchet Hand Crimper 63811-2400 Grip Size: mm2 63811-5900 63811-6000 Plating 1.5 0.75, 1.00 63811-2600 OEM Ratchet Hand Crimper N/A 0.35, 0.50 1.5 63811-6100 0.75 63811-6200 1 63811-6100 0.5 63811-6200 Tin (Sn) www.molex.com/link/mx150unsealed.html Order No. 987650-6801 Rev. 1 Printed in EUR/GF/2013.02 ©2013 Molex