PRODUCT SPECIFICATION
MXP120 SEALED ASSEMBLY
CABLE SEAL
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
1 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
Table of Contents
1.0
Scope .................................................................................................................................................... 2
2.0
Product Description................................................................................................................................ 3
2.1.
DIRECT CONNECT (WIRE TO BOARD APPLICATION) ................................................................... 3
2.2.
INLINE APPLICATIONS (WIRE TO WIRE APPLICATION)................................................................ 3
2.3.
RECEPTACLE ASSEMBLY ............................................................................................................... 4
2.4.
BLADE ASSEMBLY ........................................................................................................................... 4
2.5.
PRODUCT NAME AND SERIES NUMBER ....................................................................................... 5
3.0
Integral Components and Accessories ................................................................................................... 6
3.1.1.
Receptacle Terminals ................................................................................................................. 6
3.1.2.
Blade Terminals ......................................................................................................................... 6
3.1.3.
Applicable Wires ........................................................................................................................ 7
3.1.4.
Terminal Service Tool ................................................................................................................ 7
3.2.
ACCESSORIES ................................................................................................................................. 7
3.2.1.
Wire Harness Retention Clip - Recommended ........................................................................... 7
3.2.2.
Backshell - Recommended......................................................................................................... 7
3.2.3.
Cavity Plugs ............................................................................................................................... 7
4.0
Applicable Documents and Specifications.............................................................................................. 7
5.0
Ratings .................................................................................................................................................. 8
5.1.
VOLTAGE - OPERATING .................................................................................................................. 8
5.2.
VOLTAGE - ISOLATION RESISTANCE ............................................................................................ 8
5.3.
CURRENT RATING ........................................................................................................................... 8
5.4.
TEMPERATURE ................................................................................................................................ 8
5.5.
FLAMMABILITY ................................................................................................................................. 8
6.0
Performance .......................................................................................................................................... 8
6.1.1.
Vibration Performance ................................................................................................................ 8
6.1.2.
Electrical Performance ............................................................................................................... 9
6.1.3.
Mechanical Performance ............................................................................................................ 9
6.1.4.
Sealing Performance ................................................................................................................ 10
7.0
Packaging ............................................................................................................................................ 10
8.0
Gages and Fixtures.............................................................................................................................. 10
9.0
OTHER INFORMATION ...................................................................................................................... 10
1.0
SCOPE
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
2 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
This product specification covers the 4 mm (0.157 inch) centerline (pitch) cable seal single row MXP120
(previously called 1.2mm sealed inline connection system.) The MXP120 connection system uses crimp
technology.
2.0
PRODUCT DESCRIPTION
2.1.
DIRECT CONNECT (WIRE TO BOARD APPLICATION)
2.2.
INLINE APPLICATIONS (WIRE TO WIRE APPLICATION)
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
3 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.3.
RECEPTACLE ASSEMBLY
2.4.
BLADE ASSEMBLY
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
4 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.5.
PRODUCT NAME AND SERIES NUMBER
Refer to listed document number for part availability, dimensions, material, marking information,
packaging information, interface definition, and configuration options etc.
Product Name
Document Number
MXP120 1x2 Receptacle Assembly
Series
SD-34900-2001
MXP120 1x3 Receptacle Assembly
34900
MXP120 1x4 Receptacle Assembly
SD-34900-6001
MXP120 1x6 Receptacle Assembly
MXP120 1x2 Blade Assembly
SD-34899-2001
MXP120 1x3 Blade Assembly
34899
MXP120 1x4 Blade Assembly
SD-34899-6001
MXP120 1x6 Blade Assembly
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
5 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.0
INTEGRAL COMPONENTS AND ACCESSORIES
Integral components and accessories are sold separately.
3.1 INTEGRAL COMPONENTS
3.1.1. Receptacle Terminals
For crimping information see the Terminal Application Specification listed in section 4.0.
Terminal
Information
Manufacturer
MCON-1.2 LL
(LockingLance) terminal
MLK-1.2mm
Single wire seal
LL (LockingLance) terminal
Terminal
Description
7-1452665-1,
0.25mm² - 0.35mm²
7-1452665-3,
0.25mm² - 0.35mm²
7-1452668-1,
0.50mm² - 0.75mm²
7-1452668-3,
0.50mm² - 0.75mm²
7-1452671-1,
1.0mm² - 1.5mm²
3 21 24 73411 0,
0.35mm²
3 21 24 73412 0,
0.50mm² - 0.75mm²
3 21 24 73413 0,
0.75mm² - 1.0mm²
TYCO
KOSTAL
Cable Seal
Document
Number
Document
Revision
C-1452674
C6
DOC00079128
03
967067-2
967067-1
1 08 00
50725 0
3.1.2. Blade Terminals
For crimping information see the Terminal Application Specification listed in section 4.0.
Terminal
Information
Manufacturer
MCON-1.2 CB
(Clean-Body)
terminal
Terminal
Description
2141114-3
0.25mm² - 0.35mm²
TYCO
2141116-3
0.50mm² - 0.75mm²
2177610-3
1.0mm² - 1.5mm²
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
Cable Seal
Document
Number
Document
Revision
C-1718398
B7
967067-2
967067-1
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
6 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.1.3. Applicable Wires
3.1.3.1.
Wire size
See section 6.0 for temperature range and recommended wire type within this system.
3.1.3.2.
ISO Wire
Per the listed wire specifications where the insulation diameter is within 1.20mm to 2.10mm.
- GMW15626 February 2008
3.1.3.3.
SAE Wire
Not Applicable
3.1.4. Terminal Service Tool
See the Connector Application Specification listed in section 4.0. Accessories
3.2.
ACCESSORIES
3.2.1. Wire Harness Retention Clip - Recommended
For further information contact your sales engineer.
3.2.2. Backshell - Recommended
For further information contact your sales engineer.
3.2.3. Cavity Plugs
- For Molex cavity seal plug, reference drawing SD-34996-1501 for Cavity Plug and SD-34996-1901
for Cavity Plug Seal.
- For Tyco cavity seal plug part number 967056-1, refer to www.te.com for application details.
4.0
APPLICABLE DOCUMENTS AND SPECIFICATIONS
Document Title
REVISION:
4
Document Number
UL File Number
Not Applicable
CSA File Number
Not Applicable
TUV License number
Not Applicable
IMDS Report
Available upon request
Environmental Compliance
Available on molex.com
Connector Application Specification
AS-34900-0001
Connector Test Summary
TS-34900-0002
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
7 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.0
RATINGS
5.1. VOLTAGE - OPERATING
Operating Voltage: 14 Volts DC Maximum
5.2. VOLTAGE - ISOLATION RESISTANCE
100MΩ Minimum when 500 Volts DC between adjacent terminals and terminals to ground.
5.3. CURRENT RATING
See the Terminal Product Specification listed in section 4.0.
5.4.
TEMPERATURE
Non-operating: - 40 Cº to + 125 Cº
Operating: - 40 Cº to + 125 Cº
5.5. FLAMMABILITY
The burn rate of the plastic material when tested to ISO 3795 shall not exceed 100 mm/min.
6.0
PERFORMANCE
For a list of completed tests reference the test summary document listed in section 4.0.
6.1 This Product Conforms To GMW3191 Dec 2007 with the Following Conditions
6.1.1. Vibration Performance
Circuit
Size
1X2
1X3
1X4
1X6
1X2
1X3
1X4
Operating
Conditions
Temperature
Class 3
Vibration
Class 2
Temperature
Class 3
Vibration
Class 1
Wire
Range
Designed to
Mate with
Connectors
Used
Terminal
Used
Tyco LL
Recpt.
Inline
Molex
Receptacle
Assembly
Molex Blade
Assembly
Tyco CB
Blade
Molex
Receptacle
Assembly
Tyco LL
Recpt.
Tyco Blade
Assembly
Tyco LL
Blade
1.20mm –
2.10mm
1.20mm –
1.90mm
1.20mm –
2.10mm
Inline
1X6
1X2
1X3
Temperature
Class 4
Vibration
Class 4
1.40mm –
1.60mm
Inline
Molex
Receptacle
Assembly
Kostal Blade
Assembly
Recommended
Wire Type*
Recommended
Terminal
Plating Type
FLR2X
Ag
FLR2X
Sn
FLR91X
Ag
Kostal LL
Recpt.
Kostal LL
Blade
*Must be compliant to the wire specifications listed in section 3.1.3
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
8 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
6.1.2. Electrical Performance
Circuit
Size
Operating
Conditions
1X2
Temperature
Class 3
1X3
1X4
Wire
Range
Designed
to Mate
with
1.20mm –
2.10mm
Inline
1.20mm –
1.90mm
1X6
1X2
1X3
1X4
Temperature
Class 3
1.20mm –
2.10mm
Inline
1X6
1X2
Temperature
Class 4
1.20mm –
2.10mm
Inline
1X3
Connectors
Used
Terminal
Used
Molex
Receptacle
Assembly
Tyco LL
Recpt.
Molex Blade
Assembly
Tyco CB
Blade
Molex
Receptacle
Assembly
Tyco LL
Recpt.
Tyco Blade
Assembly
Molex
Receptacle
Assembly
Kostal Blade
Assembly
Recommended
Wire Type*
Recommended
Terminal Plating
Type
FLR2X
Ag
FLR2X
Sn
FLR91X
Ag
Tyco LL
Blade
Kostal LL
Recpt.
Kostal LL
Blade
*Must be compliant to the wire specifications listed in section 3.1.3
6.1.3. Mechanical Performance
- 1X2,1X3,1x4, 1x6 Blade Assy: Terminal to Connector Extraction Force (Post Moisture Conditioning)
shall be 47N Min
- 1X2,1X3 Recpt ISL Extraction Force, Removal from Pre-Lock shall be 7N Min
- 1X2,1X3 Recpt ISL Disengage Force, Final-Lock to Pre-Lock (with terminals) shall be 5N Min
- 1X4,1X6 Recpt ISL Disengage Force, Final-Lock to Pre-Lock (with terminals) shall be 14N Min
- 1X2,1X3 Blade PLR Extraction Force, Removal from Pre-Lock shall be 9N Min
- 1X2,1X3 Blade PLR Disengage Force, Final-Lock to Pre-Lock (with terminals) shall be 4N Min
- 1X4,1X6 Blade PLR Disengage Force, Final-Lock to Pre-Lock (with terminals) shall be 11N Min
- CPA Disengage Force, Final-Lock to Pre-Lock (Mated Connector) shall be 9N Min.
- CPA Engage Force, Pre-Lock to Final-Lock (Mated Connector) shall be 32N Max.
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
9 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
6.1.4. Sealing Performance
Circuit
Size
1X2
1X3
1X4
1x6
1X2
1X3
Operating
Conditions
Temperature
Class 3
Sealing Class 3
Temperature
Class 3
Sealing Class 2
Temperature
Class 4
Sealing Class 3
Wire
Range
1.20mm –
2.10mm
1.20mm –
1.90mm
1.40mm –
2.10mm
Designed
to Mate
with
Inline
Inline
Inline
Connectors
Used
Terminal
Used
Molex
Receptacle
Assembly
Tyco LL
Recpt.
Molex Blade
Assembly
Tyco CB
Blade
Molex
Receptacle
Assembly
Tyco LL
Recpt.
Molex Blade
Assembly
Tyco CB
Recpt.
Molex
Receptacle
Assembly
Kostal LL
Recpt.
Kostal Blade
Assembly
Kostal LL
Blade
Recommended
Wire Type*
FLR2X
FLR2X
FLR91X
*Must be compliant to the wire specifications listed in section 3.1.3
7.0
PACKAGING
- Molex packaging drawing numbers are located on the Assembly Drawing listed in section 2.5
- Parts should be packaged to protect against damage during handling, transit and storage.
8.0
GAGES AND FIXTURES
All applicable gages and fixtures are referenced in the appropriate control plans.
9.0
OTHER INFORMATION
Not Applicable
MOLEX REPRESENTS AND WARRANTS TO BUYER FOR A PERIOD OF ONE (1) YEAR FROM THE DATE OF DELIVERY OF THE PRODUCTS TO
BUYER THAT
1) THE PRODUCTS SHALL CONFORM TO THE MOLEX SPECIFICATIONS FOR THE PRODUCTS IN FORCE AT THE DATE OF DELIVERY OF THE
PRODUCTS TO BUYER, AND
2) THE PRODUCTS SHALL BE OF FREE FROM MATERIAL DEFECTS IN MATERIALS AND MANUFACTURING.
EXCEPT AS EXPRESSLY PROVIDED ABOVE, MOLEX MAKES NO WARRANTY, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS. ALL IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. IN ADDITION, MOLEX EXPRESSLY DISCLAIMS ANY WARRANTY OBLIGATIONS IN THOSE INSTANCES WHERE THE FAILURES
RESULTED FROM THE MODIFICATION OF THE PRODUCTS BY BUYER OR ITS CUSTOMERS, IMPROPER HANDLING, USE OR INSTALLATION OF
THE PRODUCTS BY BUYER OR ITS CUSTOMERS, OR ANY OTHER CAUSE BEYOND THE CONTROL OF MOLEX.
REVISION:
4
ECR/ECN INFORMATION:
EC No: UAU2016-1371
DATE: 03/23/2016
DOCUMENT NUMBER:
PS-34900-0001
TITLE:
SHEET No.
MXP120 SEALED ASSEMBLY
CABLE SEAL
10 of 10
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
Shrish Rajendranath
Mike Vanslambrouck
Vijy Koshy
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC