MX150 Sealed Connector System
The field-proven MX150 Sealed Connector System with a USCAR interface offers a
compact package, a superior operating temperature and a current rating up to 22.0A
for power and signal automotive and commercial vehicle applications
Features and Advantages: Sealed Single- and Dual-Row Connector System
Mat seal technology for MX150 (1.50mm) Terminals
Eliminates the need for individual cable seals which
provides reduced package size and reduced cost
Connector position assurance (CPA) option available
Assures connectors have been fully mated and prevents
accidental disconnection
Preassembled terminal position
assurance (TPA) housing
Ensures crimped terminal leads are
properly locked into connector
1-piece 3.5mm-pitch housing
Eliminates unnecessary and costly assembly
operations. Offers a compact connector
Single- and dual-row V0 versions
available (UL1977 certified)
Meets stringent safety requirements
Grommet cap
Protects the mat seal and assures
proper alignment of the terminals
Temperature class 4 (-40 to +150˚C)
and 22.0A current rating
Delivers superior performance
Conforms to USCAR-2/USCAR-21/GMW3191
For use in on-engine, high-vibration, under-hood and
under-chassis environments at temp class 4
USCAR Interface
Released & approved interface
for major North America OEMs
Single- and dual-row
backshells/wire dress covers
available in 2-, 3-, 6-, 8-, 12-,
16- and 20-circuit sizes
Provides additional protection
of the wires out the back of
the connector. Secures cable
bundle. Provides strain relief
Flashover options
(custom void patterns)
available
Provides design flexibility
4 polarization and color options
Facilitates quick visual installation
Twist-Head Sealed Bulkhead Connectors
Clip-slot feature standard
on blade connectors,
optional on receptacle
Fastens/attaches clips.
USCAR standard 11.00mm
clip slot
Features and Advantages: Hybrid Connector
CURRENTLY AVAILABLE
10-way hybrid receptacles
12- and 16-way hybrid receptacle
and blade connectors
8-way hybrid receptacles
COMING Q2 2021
9-way receptacles
8-, 9- and 10-way blade
connectors
Offers versatility to meet a
range of applications
Mat seal technology for
MX150 (1.50mm) Terminals
Eliminates the need for
individual cable seals which
provides reduced package size
and reduced cost
2X3 & 2x6 Panel-Mount Now Available;
20-Way V0 Version Coming in Q2 2021
Flashover options (i.e., custom
void patterns) available
Provides design flexibility
Grommet Cap
Protects the mat seal and
assures proper alignment
of the terminals
Pre-assembled terminal position
assurance (TPA) housing
Ensures crimped terminal leads are
properly locked into connector
11.00mm clip slot standard
on blade connector and
optional on receptacle
Fastens/attaches clips
MX150 Sealed Connector System
Features and Advantages: Hybrid Connector (Continued)
Backshells/wire dress covers available
Secures cable. Provides strain relief
Connector position assurance
(CPA) option available
Assures connectors have been fully mated
and prevents accidental disconnection
Meets GMW3191 and
USCAR-2 specifications
Ensures reliable performance.
Mates with USCAR interfaces
Hybrid 8-way Receptacle:
Six 1.50mm Circuits and
Two 6.30mm Circuits
Hybrid 12-Way Connector System, Blade and Receptacle:
Ten 1.50mm Circuits and Two 2.80mm Circuits
4 key options available
Facilitates quick visual
installation
8-, 9- and 10-Way Receptacles (8-way & 10way currently available, 9 way coming soon)
Features and Advantages: Terminals
Tin, Silver and Gold options available
for blade and receptacle matte seal
and cable seal terminals
Offers reliable, economic connectivity
Tin rated up to temp class 3 (-40 to +125˚C)
Silver rated up to temp class 4 (-40 to +150˚C)
Delivers superior performance
Current rating up to 22.0A
Delivers superior performance
Validated: USCAR-21,
USCAR-2 and GMW3191
specs
Meets industry standards
Validated wires to GM, Ford,
PSA and JASO specifications
Meets requirements of major
auto manufacturers
Wipers, washers, defoggers
Markets and Applications
Speedometer
A/C Module
Automotive and Commercial Vehicle
Turn Signals
Transmissions
Head/tail lamps
Airbag Harness
Body harnesses
Speakers
Seat Harness
Wipers, washers, defoggers
Speedometers
A/C modules
Turn signals
Transmission
ECU
Full Injectors Battery Pack
Tail lamp
Horn
Head lamp
Airbag harnesses
Speakers
Door connectors
Sensors
Hood Switch
Horn
Brake modules
Horns
Body Harness
Sensors
MX150 Sealed Connector System
Specifications
SEALED CONNECTORS AND RECEPTACLES
REFERENCE INFORMATION
Packaging:
Housings – Bulk pack
Terminals – Reel
Mates With:
Receptacle Connectors, Series 33471, 33472,
34985
Blade Connectors, Series 33481, 33482, 34986
Use With:
- Terminals:
Receptacles, Series 33001, 33012
Blades, Series 33000, 33011
Backshells, Series 34948, 34949, 34950, 34951
Cavity Plugs, Order No. 34345-0001
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V
Current (max.): 22.0A
Contact Resistance: 10 milliohms max.
Dielectric Withstanding Voltage: 1500V AC min.
Isolation Resistance: 20 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Mating Force: Less than 75N max.
Unmating Force: Less than 75N max.
Connector Retention (Primary Latch): 255N (57.33 lb) avg.
(exceeds 110N [24.73 lb] min. USCAR requirement)
Contact Retention to Housing: 210N (47.21 lb) avg.
(exceeds 90N (20.23 lb) min. USCAR requirement)
Contact Insertion Force Into Housing: 30N (6.74 lb) max.
Contact Insertion Force: 4.4N (1.0 lb) max.
Connector Audible Feedback: 7dB over ambient
Polarization Feature Effectiveness: 220N (49.46 lb) min.
FCLT (Class 3): 20 milliohms max.
Durability: 10 milliohms max.
Tin (Sn) Plating – 25 Cycles
Silver (Ag) Plating – 100 Cycles
Gold (Au) Plating – 100 Cycles
Thermal Shock (class 3, 100 cycles): 10 milliohms max.
High-Temperature Exposure:
Pressure/Vacuum Immersion – 28 kPa (4psi) 30 minutes
Isolation Resistance – 20 Megohms @ 500V DC min.
Vibration: (USCAR-2 Rev 4) 10 milliohms max.
Random “On-Engine” Profile: 118.7 mps2 rms, 60 to
1,200 Hz
Mechanical Shock: 343 mps2, half-sine wave,
10 msec Pulse
Vibration: (GMW 3191) 10 milliohms max.
Random “On-Engine” Profile: 170 mps2 rms,
10 to 1,500Hz
Sine “On-Engine” Profile: 280 mps2 Pk,100-440 Hz
Mechanical Shock: 245 mps2, half-sine wave,
10 msec pulse
Sealing: (USCAR-2 Rev 4) (GMW3191)
Heat Soak Submersion: +125°C and submersion depth
of 40.00cm (15.75”) water
Pressure/Vacuum Immersion: 48 kPa (7 psi)
IEC 529, IPX9K when used with CPA,
Backshell and Conduit
Isolation Resistance: 20 Megohms @ 500V DC min.
PHYSICAL
Housing: SPS/Nylon Blend 20%GF, UL 94-HB
TPA: SPS/Nylon Blend 20%GF
Contact: Copper (Cu) Alloy
Plating:
Contact Area — Tin (Sn), Gold (Au) or Silver (Ag)
Underplating — Nickel (Ni)
Wire Gauge:
ISO Wire: 0.35 to 1.50mm2 SAE Wire:22AWG to
14AWG
Insulation Diameter: 2.70 to 1.50mm
Operating Temperature: -40 to +125°C (Sn), -40 to
+150˚C (Ag)
SEALED HEADERS
REFERENCE INFORMATION
Packaging:
Headers – Trays
Mates With:
Receptacle connectors, Series 33472
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V DC
Current (max.): 22.0A
Contact Resistance (max.): 10 milliohms
Dielectric Withstanding Voltage: 1000V
Isolation Resistance (min.): 20 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Durability (max.): 10 milliohms at 10 cycles
Sealing: IP6k9k w Backshells
PHYSICAL
Housing: PBT 30% Glass Filled
Terminal: Copper (Cu) Alloy
Size: 1.20 X 0.80 mm
Plating: Tin (Sn) (Silver (Ag) coming soon)
Underplating: Nickel (Ni)
PCB Interface: Solder tail or Compliant pin
Module attachment type: Adhesive
Operating Temperature: -40 to +125˚C
PANEL-MOUNT CONNECTORS
REFERENCE INFORMATION
Packaging:
Housings – Packed in trays
2x6 Series: 47725
2x3 Series: 148028
Mates With:
Receptacle Connectors, Series 33472
Use With: Blade Terminals, Series 33000, 33011
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V DC
Current (max.): 22.0A
Contact Resistance: 8 milliohms max.
Dielectric Withstanding Voltage: 1000V AC min.
Isolation Resistance: 100 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Durability: 8 milliohms max. at 10 cycles
Sealing: GMW3191 Sealing Class 2 & IP6k9k with
Backshells
PHYSICAL
Housing: SPS/Nylon 20% Glass Filled, UL 94-HB
TPA: 20% Glass Filled SPS/Nylon
Wire Gauge: ISO Wire: 0.35 to 1.50mm2 SAE Wire:
22 to 14 AWG
Insulation Diameter: 2.69 to 1.20mm (.106 to .047”)
Operating Temperature: -40 to +125˚C
MX150 Sealed Connector System
Specifications
TWIST-LOCK SEALED BULKHEAD CONNECTORS
REFERENCE INFORMATION
Packaging:
Housings – Packed in trays
Mates With:
Receptacle Connectors, Series 33472
Use With: Blade Terminals, Series 33000 and 33011
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 14V DC
Current (max.): 22.0A
Contact Resistance (max.): 8 milliohms
Dielectric Withstanding Voltage: 1000V
Isolation Resistance (min.): 100 Megohms min.
PHYSICAL
Housing: SPS/Nylon 20% GF, UL 94-HB
TPA: 20% Glass-Filled SPS/Nylon
Wire Gauge: ISO Wire: 0.35 to 1.50mm2, SAE Wire:
22 to 14 AWG
Operating Temperature: -40 to +105˚C
MECHANICAL/ELECTRICAL/SEALING
Durability: 8 milliohms max. at 10 cycles
Sealing: GMW3191 Class 2
STANDARD AND M3 GRIP TERMINALS
REFERENCE INFORMATION
Packaging: Reel (terminals are not packaged
with connectors)
Use With:
Receptacle Connector Series 33471, 33472, 34985
Blade Connector Series 33481, 33482, 34986
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V
Current (max.): 12.5A
12W HYBRID CONNECTORS (SERIES 160111, 160112)
REFERENCE INFORMATION
Packaging:
Housings – Bulk Pack
Mates With:
Receptacle Connectors, Series 160111
Blade Connectors, Series 160112
Use With:
MX150 Receptacle Terminals, Series 33012, 33001
MX150 Blade Terminals, Series 33000, 33011
Sumitomo Receptacle Terminal Part Numbers,
8240-0423, 8240-0424
Sumitomo Blade Terminal PN’s, 8230-5257,
8230-5258
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V DC
Current (max.): 22.0A (For MX150 Terminals)
Contact Resistance: 8 milliohms max.
Dielectric Withstanding Voltage: 1000V AC min.
Isolation Resistance: 100 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Durability: 8 milliohms max. at 10 cycles
Sealing: USCAR-2 Sealing Class 2
PHYSICAL
Contact: Copper (Cu) Alloy
Plating:
Contact Area — Tin (Sn), Silver (Ag), Gold (Au)
Underplating — Nickel (Ni)
Wire Gauge:
ISO Wire: 0.35 to 2.00mm2
SAE Wire: 22 to 14 AWG
Operating Temperature: -40 to +125˚C – Tin (Sn)
Operating Temperature: -40 to +155˚C – Silver (Ag)
PHYSICAL
Housing: Nylon 40% Glass Filled
TPA: Nylon 40% Glass Filled
Wire Gauge:
MX150 Terminals ISO Wire: 0.35 to 1.50mm2, SAE
Wire: 22 to 14 AWG
Sumitomo 2.80mm Terminals: 1.00 to 2.50mm²
Insulation Diameter: 2.69 to 1.20mm (.106 to .047”)
Operating Temperature: -40 to +125˚C
10W HYBRID RECEPTACLE CONNECTORS (SERIES 160076)
REFERENCE INFORMATION
Packaging:
Housings – Bulk Pack
Use With:
µDPB Modules (series 200316); MX150 Receptacle
Terminals, Series 16077 (coming January 2021)
Apex 6.30mm Receptacle Terminal PN: 33140138
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V DC
Current (max.): 22.0A (For MX150 Terminals)
Contact Resistance: 8 milliohms max.
Dielectric Withstanding Voltage: 1000V AC min.
Isolation Resistance: 100 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Durability: 8 milliohms max. at 10 cycles
Sealing: USCAR-2 Sealing Class 2
PHYSICAL
Housing: Nylon 40% Glass Filled
TPA: Nylon 40% Glass Filled
Wire Gauge:
MX150 Terminals ISO Wire: 0.35 to 1.50mm2, SAE
Wire: 22 to 14 AWG
Unsealed FCI Apex 2.80mm Terminals:
1.00 to 3.00mm2
Operating Temperature: -40 to +125˚C
MX150 Sealed Connector System
Specifications
8W HYBRID RECEPTACLE CONNECTORS (SERIES 160078)
REFERENCE INFORMATION
Packaging:
Housings – Bulk Pack
Use With:
µDPB Modules (series 200316);
MX150 Receptacle Terminals, Series 33012, 33001
Apex 6.3mm Receptacle Terminal PN: 33140138
Designed in: Millimeters
ELECTRICAL
Voltage (max.): 500V DC
Current (max.): 22.0A (For MX150 Terminals)
Contact Resistance: 8 milliohms max.
Dielectric Withstanding Voltage: 1000V AC min.
Isolation Resistance: 100 Megohms min.
MECHANICAL/ELECTRICAL/SEALING
Durability: 8 milliohms max. at 10 cycles
Sealing: USCAR-2 Sealing Class 2
PHYSICAL
Housing: Nylon 40% Glass Filled
TPA: Nylon 40% Glass Filled
Wire Gauge:
MX150 Terminals ISO Wire: 0.35 to 1.50mm2, SAE
Wire: 22 to 14 AWG
Unsealed FCI Apex 6.30mm Terminals: 6.00mm2
Operating Temperature: -40 to +125˚C
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