0349610341

PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the 2.00 mm (0.079 inch) centerline (pitch) three row Mini50 0.50 & 1.20 mm hybrid and non-hybrid unsealed wire to board connection system terminated using wire crimp technology with tin plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS Product Name 34/38 Way Mini50 Vertical Header Assembly 34/38 Way Mini50 Right Angle Header Assembly 34/38 Way Mini50 Receptacle Assembly REVISION: A ECR/ECN INFORMATION: EC No: UAU2016-1120 DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 Series 34958 34961 34959 TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 1 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.2 ASSOCIATED TERMINALS Product Description Molex CTX50 Female Receptacle Terminal (0.35 mm2) Molex CTX50 Female Receptacle Terminal (0.22 mm2) Molex CTX50 Female Receptacle Terminal (0.13 mm2) Tyco MCON 1.2mm Female Receptacle Terminal (1.00 mm2) Tyco MCON 1.2mm Female Receptacle Terminal (0.50/0.75 mm2) Tyco MOCN 1.2mm Female Receptacle Terminal (0.35 mm2) Vendor Part Number 560023-0428 560023-0421 560023-0422 7-1452659 7-1452656 7-1452653 2.3 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Harness Housings: 35% glass fiber nylon TPAs: 50% glass filled nylon CPAs: 50% glass filled nylon Header Housing: 30% glass fiber SPS Pins & Blades: C26800 Alloy Tin Plating: Tin with nickel under-plate Pin Alignment Plate: 30% glass fiber SPS 2.4 SAFETY AGENCY APPROVALS UL File Number CSA File Number TUV License number REVISION: A ECR/ECN INFORMATION: EC No: UAU2016-1120 DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 Not Applicable Not Applicable Not Applicable TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 2 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Description 34/38 Way Right Angle Sales Drawing 34/38 Way Vertical Sales Drawing 34/38 Way Connector Sales Drawing Female 0.50mm Receptacle Terminal Sales Drawing Tray Packaging Specification Tube Packaging Specification Bulk Packaging Specification Application Specification Document Number SD-34961-030 SD-34958-300 SD-34959-030 SD-560023-002 PK-31302-070 PK-31301-688 PK-31301-538 AS-34959-001 4.0 RATINGS 4.1 VOLTAGE 500 VDC MAXIMUM; Per GMW3191, All measured isolation resistances shall be >100MΩ. 4.2 CURRENT AND APPLICABLE WIRES Current is dependent on connector size, ambient temperature, blade size and related factors. Actual maximum current rating is application dependent and should be evaluated for each use. AWG Amperes Wire range Insulation Diameter Molex CTX50 TERMINAL SYSTEM: 0.35mm2 4.0 1.10 – 1.40 mm (0.043 – 0.055 inch) 0.22mm2 4.0 0.95 – 1.20 mm (0.037 – 0.047 inch) 0.13mm2 4.0 0.75 – 1.05 mm (0.030 – 0.041 inch) Tyco MCON TERMINAL SYSTEM: 0.35mm2 10.0 1.50 – 1.65 mm (0.059 – 0.065 inch) 0.50mm2 12.0 1.70 – 1.85 mm (0.067 – 0.073 inch) 0.75mm2 13.5 1.91 – 2.06 mm (0.075 – 0.081inch) 1.00mm2 16.0 2.18 – 2.34 mm (0.086 – 0.092 inch) 4.3 TEMPERATURE Operating: - 40 Cº to + 105 Cº Non-operating: - 40 Cº to + 105 Cº REVISION: A ECR/ECN INFORMATION: EC No: UAU2016-1120 DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 3 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate terminal: apply maximum voltage of 20 mV and a max current of 100 mA. 2 Contact Resistance @ Rated Current (Voltage Drop) Mate terminal: apply maximum allowed current to maximum allowed terminal wire gauge 3 Isolation Resistance Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 4 5 REVISION: A Dielectric Strength TEST CONDITION REQUIREMENT ECR/ECN INFORMATION: DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 1.20mm Terminal 10.4 milliohms MAXIMUM 0.50mm Terminal 20 milliohms MAXIMUM 1.20mm Terminal 10.4 milliohms MAXIMUM 100 Meg ohms MINIMUM No dielectric breakdown or Apply an AC rms voltage of 1000V at 60 Hz flash-over shall occur between across each adjacent cavity and between cavities or between the cavities and the outside of a connector the terminals to ground at any time during the test. Mate terminals: measure the temperature Temperature rise at the rated current after: Rise 1008 hours of bench top testing (via Current Cycling) (45 minutes ON and 15 minutes OFF per hour). EC No: UAU2016-1120 0.50mm Terminal 20 milliohms MAXIMUM Temperature rise over Ambient: +55 Cº MAXIMUM TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 4 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT Mate 82 Newtons MAXIMUM 1 Connector Mate/ Unmate Forces Mate and unmate connector (male to female) at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. Unmate w/o latch 100 Newtons MAXIMUM Unmate w/latch 80 Newtons MINIMUM 0.50mm: TPA in Pre-Lock 20 Newtons MINIMUM 2 Terminal Retention Force (in Housing) 0.50mm: TPA in Final-Lock 55 Newtons MINIMUM Axial pullout force on the terminal in the housing at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 1.20mm: TPA in Pre-Lock 50 Newtons MINIMUM 1.20mm: TPA in Final-Lock 80 Newtons MINIMUM 0.50mm: TPA in Pre-Lock 15 Newtons MINIMUM 3 Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 0.50mm: TPA in Final-Lock 30 Newtons MAXIMUM 1.20mm: TPA in Pre-Lock 30 Newtons MINIMUM 0.50mm: TPA in Pre-Lock 40 Newtons MAXIMUM 4 Apply an axial insertion force on the CPA at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 5 Connector Position Assurance (CPA) Disengage Force Apply an axial pullout force on the CPA at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute 10 Newtons MINIMUM 30 Newtons MAXIMUM 6 Connector Position Assurance (CPA) Extraction Force Apply an axial pullout force on the CPA at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute 25 Newtons MINIMUM 7 Connector Audible Feedback The connector lock must provide audible feedback during connector mating at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 8 Polarization Feature Effectiveness REVISION: A Mated Connector: 22 Newtons MAXIMUM Connector Position Assurance (CPA) Engage Force ECR/ECN INFORMATION: EC No: UAU2016-1120 DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 Unmated Conenctor: 50 Newtons MINIMUM 7dB over Ambient (C scale) Connector must be polarized to prevent mating with similar connectors or incorrect orientation 225 Newtons MINIMUM TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 5 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 9 Terminal Position Assurance (TPA) Insertion Force (into housing) The force to insert the TPA from the preload (as shipped) position to the final position at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 20 Newtons MINUMUM 45 Newtons MAXIMUM 10 Terminal Position Assurance (TPA) Extraction Force (in housing) The force to extract the TPA from the final position to the preload position (as shipped) at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 20 Newtons MINUMUM 45 Newtons MAXIMUM 11 Header Pin Retention Force (in Housing) Axial pushout force on the terminal in the housing at a rate of 50 ± 6 mm (2 ± ¼ inch) per minute. 12 Terminal Cavity Polarization Connector must be designed to withstand terminals inserted at any misorientation 13 Connector Lock Mechanical Overstress REVISION: A DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 1.20mm Terminal 50 Newtons MINIMUM 0.50mm Terminal 15 Newtons MINIMUM 1.20mm Terminal 22.5 Newtons MINIMUM Horizontal: 70 Newtons MINIMUM Pull on connector lock assembly in both horizontal and vertical directions ECR/ECN INFORMATION: EC No: UAU2016-1120 0.50mm Terminal 15 Newtons MINIMUM Vertical: 150 Newtons MINIMUM TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 6 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ITEM 1 2 3 DESCRIPTION Durability TEST CONDITION REQUIREMENT 4 Mate connectors per durability. Subject connector system GMW3191 2012 temperature/humidity profile 5 Humid Heat Constant (Electrical) Mate connectors per durability. Subject connector system to 10 days @ 85 +/-3 °C and 90 +/-5 % humidity 6 High Temperature Exposure (Electrical) 7 Solderability 8 IR Process Soldering Mate connectors per durability. Subject connector system to 105 Cº for 1008 hours. ECR/ECN INFORMATION: DOCUMENT NUMBER: PS-34959-001 0.50mm Terminal 20 milliohms MAXIMUM 1.20mm Terminal 10.4 milliohms MAXIMUM Discontinuity < 1 microsecond Mate connectors per durability. Connector assembly shall be vibrated for (22 hours / axes @ 2.13 Grms, 132 shocks @ 25 Gs / axes, 3 shocks @ 100 Gs / axes) Not coupled to engine. Vibration/ Mechanical Shock (Electrical) DATE: 2016 / 02 / 03 1.20mm Terminal 12 milliohms MAXIMUM Mate connectors per durability; expose to 300 cycles of: Temperature Cº Duration (Minutes) -40 +0/-3 30 +105 +3/-0 30 Thermal Shock (Electrical) EC No: UAU2016-1120 0.50mm Terminal 20 milliohms MAXIMUM Mate connectors up to 10 cycles prior to environmental tests. Humid Heat Cyclic (Electrical) REVISION: A ENVIROMENTAL REQUIREMENTS 0.50mm Terminal 20 milliohms MAXIMUM 2.8mm Terminal 10.4 milliohms MAXIMUM Discontinuity < 1 microsecond 0.50mm Terminal 20 milliohms MAXIMUM 1.20mm Terminal 10.4 milliohms MAXIMUM 0.50mm Terminal 20 milliohms MAXIMUM 1.20mm Terminal 10.4 milliohms MAXIMUM 0.50mm Terminal 20 milliohms MAXIMUM 1.20mm Terminal 10.4 milliohms MAXIMUM Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 Molex IR Profile: ES-40000-5013 Maximum Temperature: 260C Dimensional: Conformance to Sales Drawing requirements TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 7 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. TPA’s may become seated during transit, please refer to PS-34646-001 for more information. 7.0 GAGES AND FIXTURES All applicable gages and fixtures are referenced in the appropriate control plans. 8.0 OTHER INFORMATION Products conform to GMW3191 class II environment. REVISION: A ECR/ECN INFORMATION: EC No: UAU2016-1120 DATE: 2016 / 02 / 03 DOCUMENT NUMBER: PS-34959-001 TITLE: SHEET No. 34/38WAY MINI50 UNSEALED CONNECTION SYSTEM 8 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC