0349852071

PRODUCT SPECIFICATION MX150 16 WAY HYBRID CONNECTOR SYSTEM REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 1 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Table of Contents 1.0 Scope .................................................................................................................................................... 3 2.0 Product Description................................................................................................................................ 3 2.1. Direct Connect (wire to board application).......................................................................................... 3 2.2. Inline Applications (wire to wire application) ....................................................................................... 3 2.3. Receptacle Assembly......................................................................................................................... 4 2.4. Blade Assembly ................................................................................................................................. 4 2.5. Product Name and Series Numbers ................................................................................................... 5 3.0 Integral Components and Accessories ................................................................................................... 6 3.1. Integral Components .......................................................................................................................... 6 3.1.1. Receptacle Terminals ................................................................................................................. 6 3.1.2. Blade Terminals ......................................................................................................................... 7 3.1.3. Applicable Wires ........................................................................................................................ 8 3.2. Accessories ....................................................................................................................................... 8 3.2.1. Wire Harness Retention Clip – Recommended .......................................................................... 8 3.2.2. Backshell – Not Available ........................................................................................................... 8 3.2.3. Cavity Plugs ............................................................................................................................... 8 4.0 Applicable Documents and Specifications.............................................................................................. 9 5.0 Ratings .................................................................................................................................................. 9 5.1. Voltage – Operating ........................................................................................................................... 9 5.2. Voltage – Isolation Resistance ........................................................................................................... 9 5.3. Current Rating.................................................................................................................................... 9 5.4. Temperature ...................................................................................................................................... 9 5.5. Flammability ....................................................................................................................................... 9 6.0 Performance ........................................................................................................................................ 10 6.1. Electrical .......................................................................................................................................... 10 6.2. Mechanical....................................................................................................................................... 11 6.3. Environmental .................................................................................................................................. 12 6.4. This Product Conforms to Din 40 050 1993 with the Following Conditions. ...................................... 13 7.0 Packaging ............................................................................................................................................ 13 8.0 Gages and Fixtures.............................................................................................................................. 13 9.0 Other Information ................................................................................................................................. 13 REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 2 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This product specification covers the 3.50 mm (0.138 inch) centerline (pitch) 16 way hybrid MX150 sealed product line with an in-line connection system terminated with wires using crimp technology. 2.0 PRODUCT DESCRIPTION 2.1. DIRECT CONNECT (WIRE TO BOARD APPLICATION) DIRECT CONNECT RECEPTACLE ASSEMBLY 2.2. INLINE APPLICATIONS (WIRE TO WIRE APPLICATION) BLADE ASSEMBLY RECEPTACLE ASSEMBLY REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 3 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.3. RECEPTACLE ASSEMBLY GROMMET CAP FOR OPTIONS SEE BOM CPA OPTIONAL SEE BOM RING SEAL MAT SEAL CONNECTOR HOUSING FOR OPTIONS SEE BOM 2.4. PRIMARY LOCK REINFORCEMENT (PLR) BLADE ASSEMBLY GROMMET CAP FOR OPTIONS SEE BOM MAT SEAL CONNECTOR HOUSING FOR OPTIONS SEE BOM PRIMARY LOCK REINFORCEMENT (PLR) REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 4 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.5. PRODUCT NAME AND SERIES NUMBERS Refer to listed document number for part availability, dimensions, material, marking information, packaging information, interface definition, and configuration options etc. Product Name 16 Way Hybrid Female Assembly Document Number Series SD-33476-161/181* 33476* SD-34985-8001 – Assembly Drawing SD-34985-8002 – Bill of Materials SD-34986-8001 – Assembly Drawing SD-34986-8002 – Bill of Materials 16 Way Hybrid Female Assembly 16 Way Hybrid Male Assembly 34985 34986 *Obsolete – new series is 34985 REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 5 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.0 INTEGRAL COMPONENTS AND ACCESSORIES Integral components and accessories are sold separately. 3.1. INTEGRAL COMPONENTS 3.1.1. Receptacle Terminals For crimping information see the Receptacle Terminal Application Specification listed in section 4.0. Molex recommends reverse reeling direction for terminal reel order. Terminal Information Manufacturer Terminal Description Sealing Document Number Revision Molex High Performance, Sn, M3 Grip Code High Performance, Sn, 22 Grip Code High Performance, Sn, 18 Grip Code High Performance, Sn, 14 Grip Code High Performance, Au*, M3 Grip Code High Performance, Au*, 22 Grip Code High Performance, Au*, 18 Grip Code High Performance, Au*, 14 Grip Code Mat Seal SD-33012002 C1 MX150 Receptacle Terminal Cable Seal p/n: 7158-3111-60 Cable Seal p/n: 7158-3111-60 Cable Seal p/n: 7158-3112-70 Cable Seal p/n: 7158-3112-70 Cable Seal p/n: 7158-3113-40 Cable Seal p/n: 7158-3110-40 Sn, 22 awg Sn, 20 awg TYCO 2.8mm Receptacle Terminal Terminals: TYCO Cable Seal: Yazaki Sn, 18 awg Sn, 16 awg Sn, 14 awg Sn, 12 awg TE Connectivity Drawing C1326032 Cable Seal Ford Drawing: 97BG10C930-EA *Shorting bar applications REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 6 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.1.2. Blade Terminals For crimping information see the Blade Terminal Application Specification listed in section 4.0. Molex recommends reverse reeling direction for terminal reel order. Terminal Information Manufacturer Terminal Description Molex High Performance, Sn, M3 Grip Code High Performance, Sn, 22 Grip Code High Performance, Sn, 18 Grip Code High Performance, Sn, 14 Grip Code Shorting Bar Blade, High Performance, Au*, 18 Grip Code MX150 Blade Terminal Sealing Sn, 20 awg TYCO 2.8mm Blade Terminal Terminals: TYCO Cable Seal: Yazaki Sn, 18 awg Sn, 16 awg Sn, 14 awg Sn, 12 awg Revision SD-33000001 D1 SD-31296001 H Mat Seal Cable Seal p/n: 7158-3111-60 Cable Seal p/n: 7158-3111-60 Cable Seal p/n: 7158-3112-70 Cable Seal p/n: 7158-3112-70 Cable Seal p/n: 7158-3113-40 Cable Seal p/n: 7158-3110-40 Sn, 22 awg Document Number TE Connectivity Drawing C1326031 Cable Seal Ford Drawing: 97BG10C930-EA *Shorting bar applications REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 7 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.1.3. Applicable Wires 3.1.3.1. Wire Size See Section 6.0 for temperature range and recommended wire type within this system. 3.1.3.2. ISO Wire Per the listed wire specifications where the insulation diameter is within 1.20mm to 3.00mm - GMW15626 February 2008 o FLR2X-A - ES-AU5T-1A348-AA Rev D o 3TAD 3.1.3.3. SAE Wire Per the listed wire specifications where the insulation diameter is within 1.50mm to 3.30mm. - ESB-ML123-A 2003 - SAE J1128 DEC 2005 o TXL 3.1.3.4. Terminal Service Tool See the Connector Application Specification listed in section 4.0. 3.2. ACCESSORIES 3.2.1. Wire Harness Retention Clip – Recommended For further information contact your sales engineer. 3.2.2. Backshell – Not Available 3.2.3. Cavity Plugs *Seal plugs are not to be used to replace shorting bar terminals. REVISION: F3 Information Description MX150 Blade cavity Plug, Natural 34345-0001 Document Number SD-34345-001 MX150 Receptacle cavity Plug, Dark Grey 34345-4001 SD-34345-001 Yazaki 2.8 Cavity Seal Plug Seal Plug p/n: 7158-3114-90 Yazaki Drawing: 7158-3114-90 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 8 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Document Title 5.0 Document Number UL File Number Not Applicable CSA File Number Not Applicable TUV License number Not Applicable IMDS Report Available upon request Environmental Compliance Available on molex.com Connector Application Specification AS-33472-100 Cavity Plug Information SD-34345-001 MX150 Terminal Product Specification MX150 Receptacle Terminal Application Specification MX150 Blade Terminal Application Specification TYCO 2.8mm Receptacle Terminal Application Specification TYCO 2.8mm Blade Terminal Application Specification Connector Test Summary PS-33012-002 AS-33012-002 AS-33000-001 TE Connectivity Document 114-13013 TBD PLR Transit Related Product Specification PS-34646-001 MX150 CPA Installation Guide AS-33611-001 RATINGS 5.1. VOLTAGE – OPERATING Operating Voltage: 14 Volts DC Maximum 5.2. VOLTAGE – ISOLATION RESISTANCE 100MΩ Minimum when 500 Volts DC between adjacent terminals and terminals to ground 5.3. CURRENT RATING See the Terminal Product Specification listed in section 4.0. 5.4. TEMPERATURE Non-operating: - 40 C° to + 125 C° Operating: - 40 C° to + 125 C° 5.5. FLAMMABILITY The burn rate of the plastic material when tested to ISO 3795 shall not exceed 100 mm/min. REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 9 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 PERFORMANCE Operating Conditions Terminal Size Temperature Class III Vibration Class I 1.5mm 2.8mm Wire Range Series 1.20 – 2.69 mm 34985/34986 1.40 – 2.69 mm Recommended Wire Type* Recommended Terminal Plating Type FLR2X Sn* ALL 1.50 – 3.30 mm *Must be compliant to the wire specification listed in section 3.1.3 **Au for shorting bar applications 6.1. ELECTRICAL ITEM FUNCTION DESCRIPTION REQUIREMENT 1 Contact Resistance (Low Level) Mate connectors: limiting the open circuit voltage of 20 mV and a maximum current of 100 mA. 10 milliohms MAXIMUM 2 Contact Resistance @ Rated Current (Voltage Drop) Mate connectors: apply a 5 ampere/ 1.0 mm2 current 10 milliohms MAXIMUM 3 Isolation Resistance Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 20 Meg ohms MINIMUM 4 REVISION: F3 Mate terminals: measure the temperature Temperature rise at the rated current after: Rise 1008 hours of bench top testing (via Current Cycling) (45 minutes ON and 15 minutes OFF per hour). ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: Temperature rise over Ambient: +55 Cº MAXIMUM MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 10 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2. MECHANICAL ITEM FUNCTION 5 Connector Mate/ Unmate Forces 6 Terminal Retention Force (in Housing) 7 Terminal Insertion Force (into Housing) 8 Connector Audible Feedback 9 Polarization Feature Effectiveness Connector must be polarized to prevent mating with similar connectors or incorrect orientation 145 Newtons MINIMUM 10 Terminal Position Assurance (TPA) Insertion Force (into housing) The force to insert the TPA from the preload (as shipped) position to the final position. 60 Newtons MAXIMUM 11 Terminal Position Assurance (TPA) Extraction Force (in housing) The force to extract the TPA from the final position to the preload position (as shipped). 60 Newtons MAXIMUM 12 Connector Position Assurance (CPA) Insertion Force (into housing) The force to insert the CPA from the preload (as shipped) position. 13 Connector Position Assurance (CPA) Disengage Force (in housing) The force to disengage the CPA from the final position to the preload (as shipped) position. Connector Position Assurance (CPA) Extraction Force (in housing) The force to remove the CPA from the preload (as shipped) position until fully detached. 14 REVISION: F3 DESCRIPTION 75 Newtons MAXIMUM Mate and unmate connector (male to female). DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 Unmate 110 Newtons MINIMUM Axial pullout force on the terminal in the housing. 90 Newtons MINIMUM Apply an axial insertion force on the terminal. 30 Newtons MAXIMUM ECR/ECN INFORMATION: EC No: 114393 REQUIREMENT The connector lock must provide audible feedback during connector mating. 7dB over Ambient (C scale) 40 Newtons MINIMUM (unmated) 22 Newtons MAXIMUM (fully mated) 3 Newtons MINIMUM TITLE: 40 Newtons MAXIMUM 30 Newtons MINIMUM MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 11 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.3. 15 Locator Clip Insertion Force (in housing) The force to insert the locator clip to the final position. 60 Newtons MAXIMUM 16 Locator Clip Extraction Force (in housing) The force to extract the locator clip from the final position to out. 110 Newtons MINIMUM ENVIRONMENTAL ITEM FUNCTION DESCRIPTION REQUIREMENT 16 Field Correlated Life Test (FCLT) Mate connectors up to 1 cycle and expose to environment per SAE/USCAR-20. 20 milliohms MAXIMUM 17 Durability 18 19 20 F3 10 milliohms MAXIMUM & Discontinuity < 1 microsecond Mate connectors per durability; expose to 100 cycles of: Temperature C° Duration (Minutes) -40 +0/-3 30 +125 +3/-0 30 10 milliohms MAXIMUM & Discontinuity < 1 microsecond Thermal Shock (Electrical) High Temperature Exposure (Sealing) Temperature/ Humidity (Sealing) 21 Fluid Resistance (Sealing) 22 Vibration/ Mechanical Shock (Electrical) REVISION: Mate connectors up to 10 cycles prior to environmental tests. ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 28 kPa for 15 seconds MINIMUM pressure/vacuum Mate connectors per durability and expose to & 1008 hours at 125 ± 2°C Submersion for 30 minutes & Isolation Resistance of 20 Meg ohms @ 500 VDC MINIMUM 28 kPa for 15 seconds MINIMUM pressure/vacuum & Submersion for 30 minutes & Isolation Resistance of 20 Meg ohms @ 500 VDC MINIMUM Mate connectors per durability and expose connector system to forty 8-hour cycles of combined heating and humidity exposure –40 ºC and 125 ºC at 0% to 90% RH Submerge connector assemblies in the Submersion for 30 minutes following fluids: gasoline, *diesel fuel, engine & oil, ethanol, power steering fluid, automatic Isolation Resistance of 20 Meg transmission fluid, engine coolant, and brake ohms @ 500 VDC MINIMUM fluid. Mate connectors per durability. Connector assembly shall be vibrated for (8 hours / axes @ 1.81 Grms, 10 shocks @ 35 Gs / axes) Not Coupled to Engine. TITLE: 10 milliohms MAXIMUM & Discontinuity < 1 microsecond MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 12 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION *Silicone seals swell in the presence of diesel fuel. This condition may cause excessive connector mate/unmate forces. 6.4. THIS PRODUCT CONFORMS TO DIN 40 050 1993 WITH THE FOLLOWING CONDITIONS. - Meets IP6K7 7.0 PACKAGING - Molex packaging drawing numbers are located on the Assembly Drawing listed in section 0. - Parts should be packaged to protect against damage during handling, transit, and storage. 8.0 GAGES AND FIXTURES All applicable gages and fixtures are referenced in the appropriate control plans. 9.0 OTHER INFORMATION To add new knock out patterns contact your sales engineer. MOLEX REPRESENTS AND WARRANTS TO BUYER FOR A PERIOD OF ONE (1) YEAR FROM THE DATE OF DELIVERY OF THE PRODUCTS TO BUYER THAT 1) THE PRODUCTS SHALL CONFORM TO THE MOLEX SPECIFICATIONS FOR THE PRODUCTS IN FORCE AT THE DATE OF DELIVERY OF THE PRODUCTS TO BUYER, AND 2) THE PRODUCTS SHALL BE OF FREE FROM MATERIAL DEFECTS IN MATERIALS AND MANUFACTURING. EXCEPT AS EXPRESSLY PROVIDED ABOVE, MOLEX MAKES NO WARRANTY, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS. ALL IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. IN ADDITION, MOLEX EXPRESSLY DISCLAIMS ANY WARRANTY OBLIGATIONS IN THOSE INSTANCES WHERE THE FAILURES RESULTED FROM THE MODIFICATION OF THE PRODUCTS BY BUYER OR ITS CUSTOMERS, IMPROPER HANDLING, USE OR INSTALLATION OF THE PRODUCTS BY BUYER OR ITS CUSTOMERS, OR ANY OTHER CAUSE BEYOND THE CONTROL OF MOLEX. REVISION: F3 ECR/ECN INFORMATION: EC No: 114393 DATE: 3/10/2017 DOCUMENT NUMBER: PS-33476-000 TITLE: MX150 16 WAY HYBRID CONNECTOR SYSTEM SHEET No. 13 of 13 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. KOWALSKY M. VANSLAMBROUCK K. DEKOSKI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC