0366380019

PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers performance requirements of 36638 series T3 interface CMC headers. 2.0 PART DESCRIPTION 2.1 PART NAME AND PART NUMBERS SL NO 1 2 3 4 5 6 7 8 9 10 11 12 PART NAME CMC HDR W/O SPLIT PEG T3/BK/36+T3/BR/36 CMC HDR WITH SPLIT PEG T3/BK/48 CMC HDR WITH SPLIT PEG T3/BR/48 CMC HDR W/O SPLIT PEG T3/BK/48 CMC HDR W/O SPLIT PEG T3/BR/48 CMC HDR WITH SPLIT PEG T3/BK/36 CMC HDR WITH SPLIT PEG T3/BR/36 CMC HDR W/O SPLIT PEG T3/BK/36 CMC HDR W/O SPLIT PEG T3/BR/36 CMC HDR WITH SPLIT PEG T3/BK/36+T3/BR/36 CMC HDR W/O SPLIT PEG T3/BK/48+T3/BR/48 CMC HDR WITH SPLIT PEG T3/BK/48+T3/BR/48 PART NO 366380001 366380002 366380003 366380004 366380005 366380006 366380007 366380008 366380009 366380010 366380011 366380012 2.2 VISUAL, DIMENSIONS, MATERIAL, PLATING AND MARKINGS Refer 36638 series drawings for information on dimensions, materials, plating and markings. 36 AND 48 CIRCUIT CMC HEADER REVISION: A 72 AND 96 CIRCUIT CMC HEADER ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 1 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.0 RATINGS 3.1 VOLTAGE: 250V [AC RMS/ DC] 3.2 CURRENT: 0.64 TERMINAL – 8AMPS 1.50 TERMINAL – 12AMPS 3.3 TEMPERATURE: OPERATING TEMPERATURE: -40°C TO +100°C NON OPERATING TEMPERATURE: -40°C TO +100°C 4.0 PERFORMANCE 4.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION TEST CONDITION 4.1.1 INSULATION RESISTANCE Connectors shall be mated and apply 500V DC between adjacent terminal or housing. 4.1.2 4.1.3 REVISION: A VOLTAGE DROP LEAK CURRENT Connectors shall be mated and measure by the following circuits. Measurement point is 200mm from crimped portion Term Measurement Opening Size current voltage 0.64 100 µA 50mV 8A 13V 1.5 100 µA 50mV 12A 15V Connectors shall be mated and exposed to the conditions of 60±5°C, 90~95%RH for 1 hour and apply 13V DC between adjacent terminal ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 REQUIREMENT 100 Mega Ohms min. No abnormalities in performance and appearance after test 100µA 0.64: 30m Ohm max 1.5 : 10m Ohm max 8A 0.64: 10m Ohm max 12A 1.5: 5m Ohm max Initial 1µA max After test 10µA max CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 2 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.2 MECHANICAL PERFORMANCE 4.2.1 MATING FORCE ITEM 4.2.1.1 4.2.1.2 DESCRIPTION TEST CONDITION CONNECTOR MATING FORCE IN THE RIGHT DIRECTION WITH ACTION ON THE LEVER [LEVER OPERATION FORCE] CONNECTOR INSERTION FORCE IN THE WRONG POLARIZATION (POSITION AT 180 DEGREES) REQUIREMENT The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/- 50 C. Humidity Rate: 60% +/- 15% [Insertion wave pattern is necessary] Maximum Insertion force < 80N The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/- 50 C. Humidity Rate: 60% +/- 15% Minimum Insertion force > 150N ITEM DESCRIPTION TEST CONDITION REQUIREMENT 4.2.1.3 CONNECTOR INSERTION FORCE IN THE WRONG CODING COUNTERPART The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/- 50 C. Humidity Rate: 60% +/- 15% Minimum Insertion force > 150N 4.2.2 UNMATING FORCE ITEM DESCRIPTION 4.2.2.1 CONNECTOR UNMATING FORCE WITH INOPERATIVE LOCKING DEVICE. 4.2.2.2 CONNECTOR UNMATING FORCE WITH OPERATIVE LOCKING DEVICE. TEST CONDITION REQUIREMENT The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/- 50 C. Humidity Rate: 60% +/- 15% The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/- 50 C. Humidity Rate: 60% +/- 15% A. The test machine travels until achieving the value of 100N(During 10 seconds) Maximum Unmating force < 80N A. During and at the end of test, there must not be unlocking of connector or mechanical damages. B. Minimum unmating force >100N (Note : The disconnection speed should be constant) B. The test machine travels until the connector is disconnected REVISION: A ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 3 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.2.3 PIN/TAB RETENTION FORCES ITEM 4.2.3.1 DESCRIPTION PIN/TAB RETENTION FORCES TEST CONDITION The speed of tensile machine head is between 25 & 50 mm/min. Testing temperature: 230 C +/50 C. Humidity Rate: 60% +/- 15% REQUIREMENT For Pin 0.63 Min. retention force should be >35N. For Tab 1.5 Minimum retention force should be >60N 4.2.4 HEADER PIP MECHANICAL RESISTANCE 4.2.4.1 REVISION: A HEADER PIP MECHANICAL RESISTANCE The speed of tensile machine head is 50 mm/min. Testing temperature: 230 C +/50 C. 500N minimum force average Humidity Rate: 60% +/- 15% without individual value below Header should be fixed on 450N. to the table. Lever must be changed for each test. See Appendix-4 ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 4 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 ENVIRONMENTAL PERFORANCE ITEM DESCRIPTION TEST CONDITION 4.3.1 Mated connectors are placed in the water SEALING TEST tank as per Appendix-1 UNDER AIR Air pressure of 300 mBars is applied. PRESSURE Water temperature 23°± 5°C. Test duration: 30 seconds. Connectors shall be mated and measure the temperature rise of contact, when the maximum AC rated current is flowed. Temperature: Normal Temperature Current: 0.64 8A 1.50 12A 0.64 Initial 25ºC Max 0.64 After test 30ºC Max Current circuit 4.3.2 REQUIREMENT Visual CheckNo air bubble allowed in the interfacial seal area. o TEMPERATURE RISE o o o o o Electricity terminal 1.5 Initial test 35ºC Max 1.5 After test 40ºC Max Circle: Temperature measurement terminal 4.3.3 THERMAL SHOCK TEST 4.3.4 HEAT AND HUMIDITY CYCLING TEST 4.3.5 VIBRATION RESISTANCE 4.3.6 The female connectors are wired under No damages and must meet series conditions (without current) are subjected to 10 cycles defined in 4.2.2.2 & 4.3.1 Appendix 3. Connectors shall be mated and subjected Discontinuity 10µ sec max to the following Vibration conditions Sweep time: 6.8G, 50~200Hz in 8 minutes Voltage drop Duration: Up and down 4 hrs Back and forth 2 hrs Temperature Left and Right 2 hrs rise SOLDERABILITY Test to be conducted as per SMES-152 REVISION: A The connectors wired under series No damages and must meet conditions (without current) are subjected 4.2.2.2 & 4.3.1 to 100 cycles defined in Appendix 2. ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 Must meet 4.1.2 Must meet 4.3.1 Solder Coverage: 95% Min. (Per SMES-152) CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 5 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. Refer Packing Spec: PK-36638-001 APPENDIX 1 SEALING PRESSURE TEST C A BL E O UT P UT S AIR PRESSURE = 300 mbar 1 0 0 + / - 1 0 M M AS SEM BL ED C O N N E C T O R REVISION: A ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 6 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION APPENDIX 2 THERMAL SHOCK CYCLE TEMP ERATURE ( º C ) 10s max 125 ºC 0 ºC ( time hour) - 40 ºC 1 hour 1 hour REVISION: A ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 7 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION APPENDIX 3 TEMPERATURE AND HUMIDITY CYCLING TEMP ERATURE ( ºC ) 1 CYCLE 125 ±2 B 55 ± 2 23 ± 5 0 4 4.5 14.5 17 19 20.5 22.5 24 TIME (H) C - 40 ± 2 HUMIDITY ( % ) 99 % 95% NOT CONTROLLED 75 % HUMIDITY 45% 4 4.5 REVISION: A 14.5 ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 24 TIME (H) CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 8 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION APPENDIX 4 HEADER PIPS MECHANICAL RESISTANCE REVISION: A ECR/ECN INFORMATION: TITLE: EC No: I2008-0573 DATE: 2008/04/08 DOCUMENT NUMBER: PS-36638-001 CMC HEADERS T3 INTERFACE WITH AND WITHOUT SPLIT PEG SHEET No. 9 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: RAGHU KPRASAD KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC