0368760002

PRODUCT SPECIFICATION DITTOTM INTERCONNECTS 1.0 SCOPE This Product Specification covers the 2.5 mm (.098 inch) centerline (pitch) connector series terminated with 20 to 26 AWG wire using Crimp technology with Tin over Nickel plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) DITTO GENDERLESS CRP TER HSM Cu 20-22AWG DITTO GENDERLESS CRP TER HSM Cu 24-26AWG DITTO GENDERLESS WTW HSG FRIC LOCK 1X2 DITTO GENDERLESS WTW HSG FRIC LOCK 1X3 DITTO GENDERLESS WTW HSG FRIC LOCK 1X4 DITTO GENDERLESS WTW HSG FRIC LOCK 1X5 DITTO GENDERLESS WTW HSG FRIC LOCK 1X6 DITTO GENDERLESS WTW HSG FRIC LOCK 1X7 DITTO GENDERLESS WTW HSG FRIC LOCK 1X8 DITTO GENDERLESS HOUSING 1X2 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X3 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X4 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X5 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X6 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X7 TOOL REMOVAL VERSION DITTO GENDERLESS HOUSING 1X8 TOOL REMOVAL VERSION *Under development 36876 36877 150171* 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS REFER SD-36877-001, SD-36876-001 REFER SD-150171-0001 (TBE) 2.3 SAFETY AGENCY APPROVALS UL FILE NUMBER: E29179 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Application Tooling Specification Sheet 20-22 AWG: ATS-639030200 Application Tooling Specification Sheet 24-26 AWG: ATS-639030300 Unlatching Tooling Specification for Product Series 150171: TBE Refer section 6.0 for Environmental Test Sequences REVISION: A ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DATE: 2014 / 11 / 27 DOCUMENT NUMBER: PS-36876-001 SHEET No. 1 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 350 Volts AC/DC 4.2 APPLICABLE WIRES Refer Application Tooling Specification Sheets (see section 3.0) for details. AWG Insulation Diameter 20 1.35-1.70 mm (.053-.067 inch) 22 24 1.05-1.50 mm (.041-.059 inch) 26 4.3 CURRENT Ratings shown below represent maximum current carrying capacity of a fully loaded connector with all circuits powered using UL1061 stranded wire. Ratings are based on a 30 °C maximum temperature rise limit over ambient (see section 5.1.4 for specification) without derating. Current is dependent on connector size, ambient temperature and related factors. Actual current rating is application dependent and should be evaluated for each use. 2 CIRCUIT 3 CIRCUIT 4 CIRCUIT 5 CIRCUIT 6 CIRCUIT 7 CIRCUIT 8 CIRCUIT 20 AWG 8.0 A 8.0 A 6.3 A 6.3 A* 6.1 A 5.8 A* 5.6 A 22 AWG 6.4 A 6.3 A* 5.4 A* 5.6 A* 4.9 A* 4.8 A* 4.5 A* 24 AWG 5.3 A 5.1 A* 4.7 A* 4.4 A* 4.2 A* 4.0 A* 3.8 A* 26 AWG 4.4 A 4.1 A 4.1 A 4.0 A* 3.6 A 3.4 A* 3.2 A * Interpolated values 4.4 TEMPERATURE Operating: - 40 °C to + 105 °C REVISION: A ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DATE: 2014 / 11 / 27 DOCUMENT NUMBER: PS-36876-001 SHEET No. 2 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 5.1.1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. EIA-364-23C 5.1.2 Insulation Resistance Mate connectors: Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. EIA-364-21C 1000 Megohms MINIMUM 5.1.3 Dielectric Withstanding Voltage Apply a voltage of 1700 VAC for 1 minute between adjacent terminals and between terminals to ground. EIA-364-20D No breakdown; current leakage < 5 mA 5.1.4 Temperature Rise REVISION: A ECR/ECN INFORMATION: TEST CONDITION Mate connectors: measure the temperature rise at the rated current. EIA-364-70, Method 2 TITLE: DATE: 2014 / 11 / 27 PS-36876-001 3.5 milliohms MAXIMUM [initial] Temperature rise: +30°C MAXIMUM (above ambient) PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DOCUMENT NUMBER: REQUIREMENT SHEET No. 3 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM 5.2.1 A DESCRIPTION Connector Mate and Unmate Forces (Latch deactivated) [For largest size - 8 Circuit connector] 5.2.1 B Connector Mate and Unmate Forces (Latch activated) [For largest size - 8 Circuit connector] TEST CONDITION REQUIREMENT Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E 27.0 N (6.06 lbf) MAXIMUM Mate force & 7.0 N (1.6 lbf) MINIMUM Unmate force 27.0 N (6.06 lbf) MAXIMUM Mate force & 9.9 N (2.2 lbf) MINIMUM withdrawal force Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 30 N (6.74 lbf) MINIMUM retention force 5.2.3 Durability Mate and unmate connectors up to 5 cycles (to meet application requirement of up to 25 cycles over the life of the connector) at a maximum rate of 10 cycles per minute prior to Environmental Tests. EIA-364-09C 10 milliohms MAXIMUM (change from initial) 5.2.4 A Vibration (Random) Test Group 3 Mate connectors and vibrate per EIA 364-28, test condition VII. Letter D. (Acceleration 3.1 g) 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 5.2.2 REVISION: A ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DATE: 2014 / 11 / 27 DOCUMENT NUMBER: PS-36876-001 SHEET No. 4 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION REQUIREMENT 5.2.4 B Vibration (Sinusoidal) Mate connectors and vibrate per EIA 364-28, test condition II except where noted by *. Amplitude 1.52 mm Max. (10g peak), Frequency 50*-500 Hz in 6* minute(s) sweep for 20 hour(s) in each of the 3 mutually perpendicular axes. 5.2.5 A Shock (Mechanical) Test Group 3 Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes (18 shocks total). EIA-364-27, Test Condition A 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond Shock (Mechanical) EIA-364-27, Test Condition A except where noted by *. Mate connectors and shock at 44* g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes (18 shocks total). 10 milliohms MAXIMUM (change from initial]) 5.2.5 B 5.2.6 5.2.7 REVISION: A Wire Pullout Force (Axial) Terminal Insertion Force (into Housing) ECR/ECN INFORMATION: TITLE: DATE: 2014 / 11 / 27 PS-36876-001 MINIMUM Pullout force 20 36 N (8 lbf) 22 36 N (8 lbf) 24 26.7 N (6 lbf) 26 17.8 N (4 lbf) 10 N (2.3 lbf) MAXIMUM insertion force PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DOCUMENT NUMBER: AWG Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch). UL1977 Edition 2 Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). 10 milliohms MAXIMUM (change from initial) SHEET No. 5 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.2 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION Shock (Thermal) 5.3.1 EIA-364-1000 Test Group 2 Cyclic Temperature & Humidity 5.3.2 EIA-364-1000 Test Group 2 Temperature Life 5.3.3 EIA-364-1000 Test Group 1 Thermal Cycling 5.3.4 REVISION: A EIA-364-1000 Test Group 5 ECR/ECN INFORMATION: TEST CONDITION Mate connectors; expose to 5 cycles of: Temperature °C Duration (Minutes) -40 +0/-3 30 +25 ±10 5 MAXIMUM +105 +3/-0 30 +25 ±10 5 MAXIMUM EIA-364-32E Test condition I 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage Mate connectors; expose to: 240 hours at 105 ± 2°C. Tested for field temperature of 65 °C and field life of 10 years. EIA-364-17, Method A 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage Cycle the connector between 15 °C ± 3 °C and 85 °C ± 3 °C. Humidity is not controlled. EIA-364-1000, Table 5 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage TITLE: PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS DATE: 2014 / 11 / 27 PS-36876-001 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors: cycle per EIA-364-31: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. EC No: I2015-0055 DOCUMENT NUMBER: REQUIREMENT SHEET No. 6 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 6.0 TEST SEQUENCES Test Group 2 Test Group 3 Test Group 5 Contact Resistance (Low Level) Contact Resistance (Low Level) Contact Resistance (Low Level) Durability (Preconditioning) Durability (Preconditioning) Durability (Preconditioning) Thermal Shock Temperature Life (Preconditioning) Temperature Life (Preconditioning) Contact Resistance (Low Level) Contact Resistance (Low Level) Contact Resistance (Low Level) Cyclic temperature & humidity Vibration Thermal cycling Contact Resistance (Low Level) Contact Resistance (Low Level) Contact Resistance (Low Level) Reseating Mechanical Shock Reseating Contact Resistance (Low Level) Contact Resistance (Low Level) Contact Resistance (Low Level) Test Group 1 Contact Resistance (Low Level) Durability (Preconditioning) Temperature Life Contact Resistance (Low Level) Reseating Contact Resistance (Low Level) 7.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. Palletized shipment is the recommended over single box/ single reel shipment as the former offers better protection against damage to parts. REVISION: A ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION FOR TM DITTO INTERCONNECTS EC No: I2015-0055 DATE: 2014 / 11 / 27 DOCUMENT NUMBER: PS-36876-001 SHEET No. 7 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC