0414224001

Mini-Mac Applicator for 10-13 AWG Push-On Terminals Mini-Mac Applicator Specification Sheet Part No. 63803-1000 FEATURES



Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Directly adapts to most automatic wire processing machines SCOPE Terminal Series No. 41422-3A2N5A1 41422-4001 Terminal Order No 40-02-1601 41422-4001 Wire Size AWG mm² 10-13 5.00-2.50 10-13 5.00-2.50 Insulation Diameter mm In. 4.52 .178 4.52 .178 Strip Length mm In. 5.08-5.84 .200-.230 5.08-5.84 .200-.230 DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM (2) INS ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638031000 Revision: C Release Date: 10-20-05 Revision Date: 02-16-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for 10-13 AWG Push-On Terminals CRIMP SPECIFICATIONS Bell mouth mm In. N/A N/A N/A N/A Terminal Series No. 41422-3A2N5A1 41422-4001 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 41422-3A2N5A1 41422-4001 Cut-off Tab Max. mm In. 3.30 Max. .13 Max. 3.30 Max. .13 Max. N/A N/A N/A N/A N/A N/A N/A N/A Conductor Brush mm In. N/A N/A N/A N/A Punch Width (Ref) Conductor Insulation mm In mm In 3.80 .150 5.10. .200 3.80 .150 5.10. .200 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 41422-3A2N5A1 41422-3A2N5A1 41422-3A2N5A1 41422-4001 41422-4001 41422-4001 Wire Size AWG mm2 10 5.00 12 3.00 13 2.50 10 12 13 5.00 3.00 2.50 Crimp Height mm In. 2.59-2.64 .102-.104 2.36-2.41 .093-.095 2.23-2.33 .088-.092 Pull Force Min. N Lb. 355.9 80.0 311.4 70 266.9 60.0 2.59-2.64 2.36-2.41 2.23-2.33 355.9 311.4 266.9 .102-.104 .093-.095 .088-.092 80.0 70 60.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638031000 Revision: C Release Date: 10-20-05 Revision Date: 02-16-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for 10-13 AWG Push-On Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Doc No. ATS-638031000 Revision: C Mini-Mac Applicator 63803-1000 Engineering No. Description Quantity Perishable Tooling 63803-1070 63803-1070 Tool Kit (All “Y” Items) REF. 11-18-4448 60739A101 Conductor Punch 1Y 11-18-4449 60739A102 Combination Anvil 1Y 11-18-4450 60739A103 Insulation Punch 1Y 11-18-4451 60739A104 Cut-Off Plunger 1Y 11-18-4452 60739A105 Plunger Retainer 1Y 11-18-4454 60739A107 Pilot Pin 1Y 11-18-4457 60739A110 Cut-off Die Blade 1Y Other Components 11-24-1067 4996-4 Cut-Off Plunger Spring 1 11-18-4453 60739A106 Rear Plunger Striker 1 11-18-4455 60739A108 Terminal Hold Down 1 11-18-4456 60739A109 Hold Down Spring 1 11-18-4458 60739A111 Spacer 1 11-18-4459 60739A112 Rear Cover 1 11-18-4462 60739A115 Front Cover 1 11-18-4467 60739A117 Tooling Washer 1 11-18-4472 60739A118 Terminal Hold Down Assembly REF 11-18-4816 60800A112 Drag Frame Cover 1 11-18-5012 60804A123 Wire Stop 1 11-18-0132 60700-33 Terminal Drag Spring 2 Frame 63800-0100 63800-0100 Mini-Mac Frame Assembly 1 11-18-4460 60739A113 Terminal Track 1 11-18-4461 60739A114 Track Base 1 11-18-4680 60756A113 Drag Frame 1 63800-0115 63800-0115 Spacer Tube 1 63800-0313 63800-0313 Drag Cam 1 69028-0806 69028-0806 Conductor Adjustment Cam 1 Hardware N/A N/A #4-40 by 1/2 Lg. SHCS 3** N/A N/A #6-32 by 3/8 Lg. BHCS 1** N/A N/A #6-32 by 1/4 Lg. SHCS 2** N/A N/A #6-32 by 3/4 Lg. SHCS 2** N/A N/A #8-32 by 3/8 Lg. BHCS 4** N/A N/A #8-32 by 1/4 Lg. SSS (Flat Pt.) 1** N/A N/A #10-32 by 3/8 Lg. SHCS 2** N/A N/A #10-32 by 1/4 Lg. BHCS 1** N/A N/A 3/64” by 5/8” Lg. Spirol Pin 2** N/A N/A 5/64” by 3/8” Roll Pin 1** N/A N/A M4 by 22 Lg. SHCS 2** N/A N/A M5 by 8 Lg. SHCS 1** N/A N/A M8 by 25 Lg. BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Order No Release Date: 10-20-05 Revision Date: 02-16-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for 10-13 AWG Push-On Terminals Assembly Drawing 6 32 26 16 REF 9 37 (2) 35 20 1 (2) 29 3 (2) 11 17 15 10 39 20 19 (2) INS MINI-MAC FEED FINGER MOUNTING POSITION (REF) (3) 24 25 23 20 20 (2) 27 18 14 38 31 (2) 21 13 4 22 36 8 7 33 (2) 12 20 2 30 (2) 5 31 (2) 34 28 Doc No. ATS-638031000 Revision: C Release Date: 10-20-05 Revision Date: 02-16-07 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for 10-13 AWG Push-On Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. ATS-638031000 Revision: C Release Date: 10-20-05 Revision Date: 02-16-07 UNCONTROLLED COPY Page 5 of 5