0438790043

PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) (WIRE TO PCB & PCB TO PCB) 1.0 SCOPE This specification covers the 4.20 mm / (.165 in.) centerline (pitch) Mini-Fit Jr. Compliant Pin Interface (Mini-Fit CPI™) dual row connector system in wire to board and board to board applications. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND PART NUMBER Product Name Minifit Jr Female Terminal Minifit Plus HCS Female Terminals Receptacle (dual row) BMI Receptacle Header (dual row) BMI Receptacle (dual row) CPI Vertical Header Part Number 5556-**** 45750-**** 5557-**** 42385-**** 42474-**** 43879-**** 2.2 DIMENSIONS, MATERIALS PLATINGS & MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. 3.1 AGENCY APPROVALS UL File #E29179 CSA Certificate #LR 19980 REVISION: 6 ECR/ECN INFORMATION: EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 TITLE: PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) SHEET No. 1 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE RATINGS UL / CSA 600 VOLTS AC (RMS) / DC 4.2 CURRENT RATINGS** 5556 Mini fit Jr Brass or Phosphor Bronze terminals with Tin or Gold Plating Ckt. Size / 2 4-6 7 - 10 12 - 24 Wire Awg. 16 Awg 8 Amps 7 Amps 6 Amps 5 Amps Maximum 18 Awg 8 Amps 7 Amps 6 Amps 5 Amps Rated 20 Awg 6 Amps 5 Amps 4 Amps 4 Amps Current 22 Awg 4 Amps 3 Amps 3 Amps 3 Amps Wire to 24 Awg 3 Amps 2 Amps 2 Amps 2 Amps Board 26 Awg 2 Amps 1 Amps 1 Amps 1 Amps 28 Awg 1 Amps 1 Amps 1 Amps 1 Amps Ckt. Size Current 2 8 Amps 4-6 7 Amps 7 - 10 6 Amps 12 - 24 6 Amps Header to Header 45750 Mini fit Plus HCS terminals with Tin or Gold Plating Maximum Rated Current Wire to Board Ckt. Size / Wire Awg 2 4 6, 8 10, 12 14, 16, 18 20, 22, 24 16 Awg 11.5 Amps 9.5 Amps 9 Amps 8 Amps 8 Amps 7.5 Amps 18 Awg 10 Amps 8.5 Amps 7.5 Amps 7 Amps 7 Amps 6.5 Amps 20 Awg 9 Amps 8 Amps 7 Amps 6.5 Amps 6 Amps 5.5 Amps ** Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with all circuits powered. Ratings are based on a 30°C maximum temperature rise limit over ambient (room temperature). Testing conducted with tinned copper conductor stranded wire. Above charts are intended as a guideline. Current rating is application dependent. Appropriate de-rating is required depending on factors such as higher ambient temperature, smaller copper weight of PCB traces, gross heating from adjacent modules or components and other factors that influence connector performance. REVISION: 6 ECR/ECN INFORMATION: EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 TITLE: PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) SHEET No. 2 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC PRODUCT SPECIFICATION 4.3 TEMPERATURES Operating:* -40 Degrees C to +105 Degrees C Nonoperating: -40 Degrees C to +105 Degrees C *(Including 30 degrees C terminal temperature at full current) Note: The Mini-Fit CPI™ connector system was not designed or tested for either current sharing or hot plugging (mating and unmating of live circuits). Use of this connector system in these types of applications is not recommended and is not within the scope of this product specification. 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE Section 5.1.1 Item Initial Contact Resistance (low level) 5.1.2 Insulation Resistance 5.1.3 Dielectric Strength 5.1.4 Compliant Pin Interface Resistance REVISION: ECR/ECN INFORMATION: 6 EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 TITLE: Test Condition Mate connectors, measure by dry circuit, 20mV max., 100mA. Wire resistance shall be removed from the measured value. Mate connectors, apply 500V AC for 1 minute adjacent terminal or ground. Mate connectors, apply 1500V AC for 1 minute between adjacent terminal or ground. Insert individual Compliant Pin terminal into printed circuit board. Requirement 10 mΩ max. 1000 MΩ min. No breakdown. 1.0 mΩ max. PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) SHEET No. 3 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE Section 5.2.1 5.2.2 5.2.3 Item Contact Insertion and Withdrawal for 5556 terminals Crimp Terminal Insertion Force Crimp Terminal Retention Force Test Condition Insert and withdraw a contact at a speed rate of 25± 6 mm / Minute Insert the crimped terminal into the Max. Insertion = 1.5Kg housing Apply axial pull out force at a Min. Retention = 3.0Kg speed rate of 25± 6 mm/minute on the terminal inserted in the housing. Apply axial pull out force at a Min. Retention = 1.0Kg speed rate of 25± 6mm / minute on the terminal assembled in the housing. 5.2.4 Header Terminal Retention Force 5.2.5 Wire Pull Out Force Mount the crimped terminal, apply an axial pull out force on the wire at a speed rate of 25± 6mm / minute. 5.2.6 Normal Force for 5556 terminals Apply a perpendicular force simultaneously to each beam to desired deflection at a speed rate of 25± 6 mm / minute. 5.2.7 Normal Force for 45750 Plus HCS Apply a perpendicular force simultaneously to each beam to desired deflection at a speed rate of 25± 6 mm / minute. Compliant Pin Insertion Insert Compliant Pin terminal at a and Retention Force speed rate of 25± 6 mm / minute into printed circuit board. Panel Insertion & Insert and withdraw a connector at Withdrawal a speed rate of 25± 6 mm / minute 5.2.8 5.2.9 5.2.10 Durability for 5556 terminals REVISION: ECR/ECN INFORMATION: 6 EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 Requirement Max. Insertion = 1.5Kg. Min. Withdrawal = .01Kg. 16 Awg = 7.0 Kg Min. 18 Awg = 7.0 Kg Min. 20 Awg – 6.0 Kg Min. 22 Awg = 4.0 Kg Min. 24 Awg = 3.0 Kg Min. 26 Awg = 2.0 Kg Min. 28 Awg = 1.0 Kg Min. 150 g min. 360 g min. Insertion = 20 Kg max. Withdrawal = 2 Kg min. Insertion = 23 Kg max. Withdrawal = 12 Kg min. Insert and withdraw connectors (30 Contact Res. Change times) at a maximum rate of 10 = 20 mΩ max. cycles per minute prior to environmental tests. TITLE: PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) SHEET No. 4 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE (cont.) Section Item Test Condition Per EIA-364-09C, mate 5.2.11 Durability for 45750 connectors 100 cycles for tin terminals* plated product, 250 cycles for gold plated product at a maximum rate of 500 cycles per hour. 5.2.12 Vibration for 5556 Amplitude: 1.50 mm peak to peak terminals Sweep: 10-50-10 Hz in one minute Duration: 2 hours in each X-Y-Z axis. Vibration (Random) for EIA 364-28: Mate connectors and 5.2.13 45750 terminals vibrate per, test condition VII, Letter D. 15 minutes in each axis 5.2.14 Mechanical Shock with 50 G’s with three saw tooth wave 5556 terminals form shocks in each X-Y-Z axis Requirement 10 mΩ Max. chg. from Initial; Visual: No Damage Contact Res. Change = 20 MΩ max. Discontinuity not greater than 1 µsecond. 10 mΩ Max. chg. from Initial; Discontinuity < 1 microsecond Contact Res. Change = 20 mΩ max. Discontinuity not greater than 1 µsecond * Durability ratings established as tested per Durability Test Procedures described by EIA-364-09C and meet requirements for low level contact resistance and DWV as prescribed per EIA-364-1000 Test Sequence Group 7. 5.3 ENVIRONMENTAL PERFORMANCE Section 5.3.1 5.3.2 Thermal Shock 5.3.3 Thermal Aging with 5556 terminals 5.3.4 Thermal Aging with 45750 terminals REVISION: 6 Item Cold Resistance with 5556 terminals ECR/ECN INFORMATION: EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 Test Condition -40± -3°C for 96 hrs. Requirement Appearance: No damage Mate connectors, expose to 10 cycles of: -55 +0-3°C for 30 minutes +105± 10°C for 5 minutes max. Mate connectors, expose to 96 hours at 105 ±2°C Mate connectors, expose to 240 hours at 105 ±2°C TITLE: Contact Res. Change =20mΩ max. Appearance: No damage Contact Res. Change =20mΩ max. Appearance: No damage Contact Res. Change =10 mΩ max. Appearance: No damage Contact Res. Change =10 mΩ max. SHEET No. PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR 5 of 6 SYSTEM COMPLIANT PIN INTERFACE (CPI) CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMANCE (cont.) Section Item Test Condition 5.3.5 Humidity (Steady Mate connectors, expose to a State) with 5556 temperature of 60±2°C with a terminals relative humidity of 90% to 95% for 96 hours. 5.3.6 Immunity to Fretting Corrosion (thermal cycling) 5.3.7 Temp. Rise & Current Cycling Mate connectors, expose to 500 cycles with a max. transition time of 5 minutes between extremes. +25±10°C for 30 minutes +70+3/-0°C for 30 minutes Mate the connectors and measure the temperature rise at the rated current for 96 hrs., 45 minutes ON and 15 minutes OFF for 240 hrs., and an additional 96 hrs. of steady-state current. Requirement Appearance: No damage Contact Res. Change = 20 mΩ max. Dielectric withstanding voltage: No breakdown Insul res. 1000MΩ min Appearance: No damage Contact Res. Change: =20mΩ max. Max. Temp. Rise = 30°C above ambient. 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit, and storage. REVISION: 6 ECR/ECN INFORMATION: EC No:UCP2013-0617 DATE: 2013/08/08 DOCUMENT NUMBER: PS-43879-001 TITLE: PRODUCT SPECIFICATION MINI-FIT JR. AND PLUS HCS CONNECTOR SYSTEM COMPLIANT PIN INTERFACE (CPI) SHEET No. 6 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NNGUYEN BELL SMITH-ROEMER FILENAME: PS43879.DOC