PRODUCT SPECIFICATION
LOW PROFILE
HYBRID (LPH)® TM
INTERCONNECT SYSTEMS
LPH Receptacle Assembly
LPH Plug Assembly
Series: 45984
Series: 45985
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EC No: 624413
DATE: 2019/09/25
DOCUMENT NUMBER:
PS-45984-001
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PRODUCT SPECIFICATION FOR LOW PROFILE
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PRODUCT SPECIFICATION
Table of Contents
ITEMS
PAGE
1.0
SCOPE ....................................................................................................................... 3
2.0
PRODUCT DESCRIPTION ........................................................................................ 3
2.1 DESCRIPTION, SERIES NUMBER, AND LINKS ................................... 3
2.2 DIMENSIONS, MATERIALS, PLATINGS ................................................ 3
2.3 ENVIRONMENTAL CONFORMANCE .................................................... 3
2.4 SAFETY AGENCY LISTINGS ................................................................. 3
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION ................................................ 4
3.1 MOLEX DOCUMENTS ............................................................................ 4
3.2 INDUSTRY DOCUMENTS ...................................................................... 4
4.0
ELECTRICAL PERFORMANCE RATINGS ............................................................... 4
4.1 VOLTAGE ................................................................................................ 4
4.2 CURRENT**............................................................................................. 5
4.3 TEMPERATURE ...................................................................................... 8
4.4 DURABILITY ............................................................................................ 8
5.0
QUALIFICATION ........................................................................................................ 8
6.0
PERFORMANCE ........................................................................................................ 9
6.1 ELECTRICAL PERFORMANCE .............................................................. 9
6.2 MECHANICAL PERFORMANCE .......................................................... 10
6.3 ENVIRONMENTAL PERFORMANCE ................................................... 11
7.0
TEST SEQUENCE GROUPS ................................................................................... 12
8.0
MATING AND ALIGNMENT ..................................................................................... 14
8.1 Right Angle Receptacle to Edge Card ...................................................... 14
8.2 Right Angle Receptacle to Right Angle Plug ............................................ 14
8.3 Right-Angle Plug and Right-Angle Receptacle Fully Mated Condition ..... 15
9.0
SOLDER INFORMATION ......................................................................................... 16
9.1 SOLDER PROCESS TEMPERATURES ............................................... 16
9.2 REFLOW SOLDERING PROFILE ......................................................... 16
10.0 PACKAGING ............................................................................................................ 17
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PRODUCT SPECIFICATION
1.0
SCOPE
This specification covers the performance requirements and test methods for the following products listed
by series numbers:
45984-****
45985-****
2.0
LPH Receptacle Assembly
LPH Plug Assembly
PRODUCT DESCRIPTION
2.1
DESCRIPTION, SERIES NUMBER, AND LINKS
The Low-Profile Header (LPH) interconnect system consists of a right-angle plug and a right-angle
receptacle. Each can be configured with 2 to 10 power contacts and 12 to 40 signal contacts.
Additional options include guides and board mounting pegs. Receptacle can also mate to
1.57±0.15 mm / .062” ± .006” thick card edge. Both plug and receptacle connectors are throughhole solder into printed circuit boards and provide co-planer mate-ability.
DESCRIPTION
LPH Right Angle Receptacle Header Assembly
LPH Right Angle Plug Header Assembly
2.2
SERIES NUMBER
45984
45985
DIMENSIONS, MATERIALS, PLATINGS
Dimensions: See individual sales drawings.
Material: RoHS compliant materials (LCP for housings, copper alloy for terminals).
Plating: Gold on mating surfaces and tin at PC tail with nickel under-plating overall.
2.3
ENVIRONMENTAL CONFORMANCE
To find product compliance information:
a) Go to molex.com
b) Enter the part number in the search field.
c) At the bottom of the page go to “Environmental” to see compliance status.
2.4
SAFETY AGENCY LISTINGS
UL File Number: E29179
CSA File Number: LR19980
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PRODUCT SPECIFICATION
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION
3.1
MOLEX DOCUMENTS
See sales drawings and other sections of this specifications for the necessary referenced
documents and specification.
Assembly Drawings: SD-45984-****, SD-45985-****,459840200, 459850200
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Package Handling Specification 454990100-PK
3.2
INDUSTRY DOCUMENTS
EIA-364-1000
UL-60950-1
CSA STD C22.2 NO. 182.3-M1987
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE
250 Volts AC (RMS)/DC (Power)
30 Volts DC (Signal)
Connector Rating per UL-1977
Connector voltage rating meets the connector approval level defined by UL 1977, Sect. 11 for
spacing per table 11.1. Example: 1.2 mm for ≤ 250 volt; 3.2 mm for ≥ 250 volt.
Exception taken for spacing less than those specified are permitted, if the device complies with the
requirements in the dielectric voltage withstanding test per Sect.17.
Application Voltage Guideline
For application voltage requirements please refer to UL-60950 or other applicable standards, the
creepage & clearance also needs to be determined based upon pads/traces on the PCB.
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PRODUCT SPECIFICATION
4.2
CURRENT**
When tested in accordance with EIA-364-TP70:
(Tested to 30deg.C max. rise above ambient)
Ckt. Size
2
4
6
8
10
Current
TBD
30 Amperes
27 Amperes
23 Amperes
20 Amperes
Signal Contact: 1 Ampere per contact
** Current rating is application dependent. Above rating is for reference only. Appropriate de-rating
is required per ambient conditions, copper weight of PCB needed to achieve thermal balance,
gross heating from adjacent components, and other factors that influence connector performance.
4.2.1
CURRENT INTERRUPTION
30 Amps @ 48 Vdc – Power
1.0 Amp @ 30 Vdc – Signal
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
Low Profile Hybrid
Voltage Drop Vs. Current
8 Circuit & 4 Circuit
10 oz. Copper PCB
0.024
0.022
0.020
Voltage Drop - Volts (w/Bulk)
0.018
0.016
0.014
4 Circuit
8 Circuit
0.012
0.010
0.008
0.006
0.004
0.002
0.000
10.0
20.0
30.0
40.0
Current (Amps)
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PRODUCT SPECIFICATION
4.3
TEMPERATURE
Operating Temperature Range (includes T-Rise from applied current):
Non-Operating
:
- 40°C to + 105°C
- 40°C to + 105°C
Field Temperature and Field Life: 60°C for 10 years (based EIA-364-1000, table 8)
Note: Temperature life test duration (section 6.3. item 2) is based on the assumption that the
contact spends its entire life at the rated field maximum temperature (based on EIA-364-1000,
table 8).
4.4
DURABILITY
Plating Type
Number of Cycles
Gold Plated
250
As tested in accordance with EIA-364-1000 test method (see sec 6.2 item 3 of this specification). Durability
per EIA-364-09
5.0
QUALIFICATION
Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000.
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PRODUCT SPECIFICATION
6.0
PERFORMANCE
6.1
ELECTRICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.1.1
Contact Resistance
(Low Level)
(EIA-364-23)
Mate connectors: apply a
maximum voltage of 20 mV and
a current of 100 mA.
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
6.1.2
Contact Resistance
(@Rated Current)
Mate connectors: apply
maximum voltage of
20mV at the rated current.
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
6.1.3
Insulation Resistance Apply 500 VDC between adjacent
(EIA-364-21)
terminals or ground.
6.1.4
Dielectric
Withstanding
Voltage
(EIA-364-20)
Apply 1500 VDC for 1 minute
between adjacent terminals or
ground.
No breakdown
6.1.5
Temperature Rise
Mate connectors
Measure T-Rise @ Rated
Current after 96 Hours.
30° C T-Rise
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5,000 megaohms minimum
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DOCUMENT NUMBER:
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PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.2.1
Mating Force,
Single circuit
(EIA-364-37)
Mate connectors at a rate of
25 +/- 6 mm per minute.
110 g per signal pin
700 g per Power Contact
(Maximum Values)
6.2.2
Unmating Force,
Single circuit
(EIA-364-37)
Unmate connectors at a rate of
25 +/- 6 mm per minute.
15 g per signal pin
150 g per Power Contact
(Minimum Values)
6.2.3
Durability w/o
Environment
(EIA-364-09)
Mate connectors 250 cycles at a
maximum rate of 10 cycles
per minute.
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75milliohm
6.2.4
Normal Force
Apply perpendicular force
to terminal at rate of
25 +/- 6 mm per minute
90 g per signal pin
300 g per Power Contact
(Nominal Values)
6.2.5
Maximum
connector
(with pegs)
mounting force into
PCB
Mounting connectors at a rate of
25 +/- 6 mm per minute.
Both pegs should be inserted
into PCB at the same time with
even force instead of slanted or
one-sided insertion
6.2.6
Vibration
(EIA-364-28)
Mate connectors and vibrate per
EIA-364-28, test condition VII-D,
15 minutes each axis
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Interference peg: 11000 g.
(Maximum Values)
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
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PRODUCT SPECIFICATION
6.3
ENVIRONMENTAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.3.1
Thermal Shock
(EIA-364-32)
Mate connectors, expose to 5
cycles from –55 °C to 85 °C per
EIA-364-TP-32
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
6.3.2
Temperature Life
(EIA-364-17)
Mate Connectors, expose to 120
hours at 105 °C Per EIA-364-17
Method A
Maximum Change:
Signal Contact: 15 milliohm
Power contact: 0.75 milliohm
6.3.3
Cyclic temperature &
humidity
(EIA-364-31)
Mate connectors: expose to 24
cycles from 25 °C / 80% RH to
65 °C / 50% RH
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
6.3.4
Mixed flowing Gas
168 hours unmated,
72 hours mated,
per EIA-364-65 Class IIA
Maximum Change:
Signal Contact: 15 milliohm
Power Contact: 0.75 milliohm
6.3.5
Solder resistance
(Wave)
Submerge terminal tails in solder.
Visual: No damage to insulator
Dwell: 2.0 +/- 0.5 sec.
material
Solder Temp: 260o C Max.
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PRODUCT SPECIFICATION
7.0
TEST SEQUENCE GROUPS
Reliability Test Sequences per EIA-364-1000
Group II
Group III
Group IV
Group V
Group VII
Initial Low Level
Contact
Resistance
(LLCR)
Initial Low Level
Contact
Resistance
(LLCR)
Initial Low Level
Contact
Resistance
(LLCR)
Initial Low Level
Contact
Resistance
(LLCR)
Initial Low Level
Contact
Resistance
(LLCR)
Dielectric
Withstanding
Voltage
Durability
Durability
Durability
Durability
Durability
LLCR
Thermal Shock
Temperature Life
72 hours @
105° C
Temperature Life
72 hours @
105° C
Temperature Life
72 hours @
105° C
Dielectric
Withstanding
Voltage
Temperature Life
120 hours
@ 105° C
LLCR
LLCR
LLCR
LLCR
Durability
LLCR
Cyclic
Temperature and
Humidity
Vibration
Mixed Flowing
Gases
7 Days Unmated
3 Days Mated
Thermal Cycling
500 Cycles
Dielectric
Withstanding
Voltage
Reseating
LLCR
LLCR
LLCR
LLCR
LLCR
Reseating
Thermal
Disturbance
Reseating
LLCR
LLCR
LLCR
Group I
Durability
Reseating
LLCR
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PRODUCT SPECIFICATION
Sample
Preparation
|
Voltage Drop
Test
Temperature
Rise Test
Mating Force, single Circuit
Initial Current
Profiling
Voltage Drop
Initial Steady
State Current
96 hrs
Individual Tests
T-Rise Profiling
Unmating Force, single Circuit
Normal force
Steady State
Voltage Drop
|
Steady State
Temperature
Rise
Maximum connector (with
pegs) mounting force into PCB
Current Cycling
240 cycles
Final Steady
State Current
96 hrs
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PRODUCT SPECIFICATION
8.0
MATING AND ALIGNMENT
8.1 Right Angle Receptacle to Edge Card
Final position/fully mated condition (LPH Power & Signal):
1.Power Terminal has 2.84mm nominal wipe.
2.Signal Terminal has 2.84mm nominal wipe.
8.2 Right Angle Receptacle to Right Angle Plug
Final position/fully mated condition (LPH Power & Signal):
1.Long Power Terminal has 3.21mm nominal wipe.
2.Short Power Terminal has 1.70mm nominal wipe.
3.Signal Terminal has 1.27mm nominal wipe.
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PRODUCT SPECIFICATION
8.3 Right-Angle Plug and Right-Angle Receptacle Fully Mated Condition
At Fully Mated Condition
CL OF BACK ROW OF
CL OF BACK ROW OF
RECEPTACLE POWER
TERMINAL
PLUG POWER TERMINAL
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PRODUCT SPECIFICATION
9.0
SOLDER INFORMATION
Per SMES-152 and AS-40000-5013
*These specifications establish standard solderability test methods used to evaluate a products ability to
accept molten solder. Solder Process Temperatures and Reflow Solder Profiles will vary based on
application, equipment, solder paste, PCB thickness, etc.
9.1
SOLDER PROCESS TEMPERATURES *
Wave Solder Temperature: 260°C Maximum
Reflow Solder Temperature: 260°C Maximum
9.2
Molex Solderability Specification
SMES-152
(Click Here)
REFLOW SOLDERING PROFILE *
Molex Connector Heat Resistance
Specification AS-40000-5013
(Click Here)
(This profile is per JEDEC J-STD-020D.1 and it is for guideline only; please see notes for additional
information)
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PRODUCT SPECIFICATION
Description
Requirement
Average Ramp Rate
3°C/sec Max
Preheat Temperature
150°C Min to 200°C Max
Preheat Time
60 to 180 sec
Ramp to Peak
3°C/sec Max
Time over Liquidus (217°C)
60 to 150 sec
Peak Temperature
260 +0/-5°C
Time within 5°C of Peak
20 to 40 sec
Ramp - Cool Down
6°C/sec Max
Time 25°C to Peak
8 min Max
Notes:
1. Temperature indicated refers to the PCB surface temperature at solder tail area.
2. Connector can withstand up to 3 reflow cycles with a cool-down to room temperature in-between.
3. Actual reflow profile also depends on equipment, solder paste, PCB thickness, and other components on
the board. Please consult your solder paste & reflow equipment manufacturer for their recommendations to
adopt a suitable process.
4. For wave soldering, it is recommended to use interference peg design. (Diameter is 3.30mm) or use fixture
to hold the part down during soldering. When mounting the connector into PCB by manual operation, it is
required to press two side of the connector with even force on the connector to ensure the connector can
be inserted into PCB smoothly.
10.0
PACKAGING
Parts shall be packaging to protect the parts from damage during standard shipping, storage, and handling.
Refer Molex.com specific part number webpage to get the exact packaging document for that item.
LPH Interconnect System Web Page
REVISION:
H
ECM INFORMATION:
EC No: 624413
DATE: 2019/09/25
DOCUMENT NUMBER:
PS-45984-001
TABLE OF CONTENTS
TITLE:
SHEET No.
PRODUCT SPECIFICATION FOR LOW PROFILE
17 of 17
HYBRID (LPH)® TM INTERCONNECT SYSTEMS
DOC
DOC
CREATEDHYBRID
/ REVISED BY:
BY:
APPROVED BY:
LOWPART:
PROFILE
(LPH)CHECKED
INTERCONNECT
TYPE:
SYSTEMS MBELLE
PS
001
MBN02
HTHYAGARAJ
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