0464379001

PRODUCT SPECIFICATION EXTREME TEN60POWERTM Board-To-Board CONNECTOR SYSTEM RA Receptacle Assembly with Top Guide RA Receptacle Assembly with Side Guide Series: 46436 Series: 46436 RA Receptacle Assembly with Screw down Guide RA Plug Assembly with Top Guide Series: 46436 Series: 46437 Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 1 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION RA Plug Assembly with Side Guide RA Plug Assembly with Screw down Guide Series: 46437 Series: 46437 Vertical Receptacle Assembly with Top Guide Vertical Receptacle Assembly with Side Guide Series: 46562 Series: 46562 Vertical Receptacle Assembly Vertical Plug Assembly Series: 76541 Series: 76546 Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 2 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION RA Power Plug Modules (1-10 ckt) RA Power Receptacle Modules (1-10 ckt) Vertical Power Receptacle Modules (1-10 ckt) Note: All power modules are available at 5.5 mm pitch for DC (low voltage) applications and 7.5 mm pitch AC (high voltage) application. See pg. 16 for recommended PCB lay-outs. Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 3 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION RA Signal Plug Modules (6-36 ckt) or RA HDS Plug Module (10-60 ckt) RA Signal Receptacle Modules (6-36 ckt) or RA HDS Receptacle Module (10-40 ckt) Vertical Signal Recept. Modules (6-36 ckt) or Vertical HDS Recept. Module (10-60 ckt) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 4 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Table of Contents ITEMS PAGE 1.0 SCOPE ....................................................................................................................... 6 2.0 PRODUCT DESCRIPTION ........................................................................................ 6 2.1 PRODUCT NAME AND SERIES NUMBER (S) ...................................... 6 2.2 DIMENSIONS, MATERIALS, PLATINGS ................................................ 6 2.3 ENVIRONMENTAL CONFORMANCE .................................................... 6 2.4 SAFETY AGENCY LISTINGS ................................................................. 7 3.0 APPLICABLE DOCUMENTS AND SPECIFICATION ................................................ 8 3.1 MOLEX DOCUMENTS ............................................................................ 8 3.2 INDUSTRY DOCUMENTS ...................................................................... 8 4.0 ELECTRICAL PERFORMANCE RATINGS ............................................................... 8 4.1 VOLTAGE ................................................................................................ 8 4.2 CURRENT RATING (MAXIMUM AMPERES) ......................................... 9 4.3 TEMPERATURE .................................................................................... 12 4.4 DURABILITY .......................................................................................... 12 5.0 QUALIFICATION ...................................................................................................... 12 6.0 PERFORMANCE ...................................................................................................... 13 6.1 ELECTRICAL PERFORMANCE ............................................................ 13 6.2 MECHANICAL PERFORMANCE .......................................................... 14 6.3 ENVIRONMENTAL PERFORMANCE ................................................... 16 7.0 PRINTED CIRCUIT BOARD SPECIFICATION ........................................................ 17 7.1 PCB THROUGH HOLE SPEC ............................................................... 17 7.2 TYPICAL PCB PADS LAY-OUT AND SIGNAL HOLES LAY-OUT ....... 18 7.3 WIPE LENGTH DETAILS ...................................................................... 20 7.4 TYPICAL MATING SEQUENCE: POWER & 3 ROW SIGNAL ............. 23 7.5 TYPICAL MATING SEQUENCE: POWER & 5 ROW SIGNAL .............. 24 8.0 TEST SEQUENCE GROUPS ................................................................................... 26 9.0 SOLDER INFORMATION ......................................................................................... 28 9.1 SOLDER PROCESS TEMPERATURES ............................................... 28 9.2 SOLDERING PROFILE ......................................................................... 28 10.0 PACKAGING ............................................................................................................ 29 Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 5 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 1.0 SCOPE The specification covers the performance requirements and test methods of Ten60Power and signal modular board to board interconnect systems. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER (S) This specification covers following board to board configuration Right Angle (RA) Plug assembly mated to RA Receptacle assembly (Coplanar configuration) 46436-XXXX RA Receptacle Side Assembly 46437-XXXX RA Plug Side Assembly Right Angle (RA) Plug assembly mated to Vertical Receptacle assembly (Backplane configuration) 46562-XXXX Vertical Receptacle Side Assembly 46437-XXXX RA Plug Side Assembly Vertical Plug Assy mated to Vertical Receptacle Assy (Mezzanine configuration) 2.2 76541-XXXX Vertical Receptacle Side Assembly 76546-XXXX Vertical Plug Side Assembly DIMENSIONS, MATERIALS, PLATINGS Dimensions: See individual sales drawings. Plating: Gold on mating surfaces and tin on PC tail with nickel under-plating overall. 2.3 ENVIRONMENTAL CONFORMANCE To find product compliance information: a. Go to molex.com b. Enter the part number in the search field. c. At the bottom of the page go to “Environmental” to see compliance status. Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 6 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 2.4 SAFETY AGENCY LISTINGS 2.4.1 File Number*: LR-19980_A_000 Class 6233-81 CSA approval meets following standards/test procedures: a) CSA std. C22.2 No. 182.3-M1987 b) UL-1977 * - “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the applicable CSA and ANSI/UL standards, for use in Canada and US respectively. CSA NON-current interruption 2.5 Amps @ 250V for Legacy Signal ckt 4.5 Amps @ 75V for HDS Signal ckt 60 Amps @ 600V for power ckt CSA Current interruption 2.5 Amp at 28V for Legacy Signal ckt 4.5 Amps @ 28V for HDS Signal ckt 50 Amps at 60V for power ckt UL – IEC61984 EU- Certificate Number: UL-EU-01060-A1 2.4.2 UL-CB - Report – E29179 -D1-CB IEC 61984-1 Non-current interruption 7.5 mm Pitch 600 volts AC/DC @60 amps 5.5 mm Pitch 250 volts DC @ 60 amps Signal Signal Legacy (3 row) 120 Volts AC/DC @ 60 amps Signal HDS (5 row) 120 Volts AC/DC @ 1.0 amps IEC 61984 Certification: Tested to and found in compliance with IEC 61984. Certificate available from Molex upon request. Contact Molex safety agency team for questions regarding certification on specific part numbers. 2.4.3 UL File Number: E29179 UL NON-current interruption 2.5 Amps @ 250V for Legacy signal ckt 4.5 Amps @ 120V for HDS signal ckt 80 Amps @ 600V for power ckt Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 7 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATION 3.1 MOLEX DOCUMENTS Extreme Ten60Power Connector System Application summary AS-4636-100-001 Molex Solderability Specification SMES-152 Molex Heat Resistance Specification AS-40000-5013 Molex Moisture Technical Advisory AS-45499-001 Molex Package Handling Specification 454990100-PK ATS – Application Tooling Specification* *Application Tooling Specification for terminals is not provided in this document. ATS for terminals can be available from respective terminal part number page in Molex.com 3.2 INDUSTRY DOCUMENTS EIA-364-1000 UL-60950-1 CSA STD. C22.2 NO. 182.3-M1987 IEC 61984 UL-1977 4.0 ELECTRICAL PERFORMANCE RATINGS 4.1 VOLTAGE Legacy Signal Module: HDS Signal Module: Power Module: 250 Volts 120 Volts 250 or 600 Volts (Ref. to pads layout in section 7.2) Connector Rating per UL-1977 Connector voltage rating meets the connector approval level defined by UL 1977, Sect. 11 for spacing per table 11.1. Example: 1.2 mm for ≤ 250 volt; 3.2 mm for ≥ 250 volt. Exception taken for spacing less than those specified are permitted, if the device complies with the requirements in the dielectric voltage withstanding test per Sect. 17 Application Voltage Guideline For application voltage requirements please refer to UL-60950 or other applicable standards, the creepage & clearance also needs to be determined based upon pads/traces on the PCB. Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 8 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 4.2 CURRENT RATING (MAXIMUM AMPERES) Signal Contact: HDS Signal Contact: Power Contact: 2.5 Amps 4.5 Amps 1. Tested with PCB Copper Planes: See charts on page 10. No. of Power Circuits Current (Amps) 1-Ckt 94Amps 2-Ckt 85Amps 4-Ckt 76Amps 8-Ckt 65Amps ** Tested in accordance with EIA-364-70. Refer section 6.1.5 The above current ratings are based on testing connectors are mounted to a 10-Layer PCB with 2Oz per layer copper planes. Rating shown represents maximum current carrying capacity at 30oC temperature rise over ambient temperature. 2. Tested with Copper Coupons: See charts on page 11. No. of Power Contacts Current (Amps) 1-Ckt 62Amps 2-Ckt 59Amps 4-Ckt 57Amps 8-Ckt 53Amps **Tested in accordance with EIA-364-70. Refer section 6.1.5 The above current ratings are based on testing connectors are mounted on a copper coupon. Rating shown represents maximum current carrying capacity at 30oC temperature rise over ambient temperature. “Current rating is application dependent and should be used as a guideline. Appropriate rating is required per ckt size, ambient conditions, copper trace size on the PCB, gross heating from adjacent modules/components and other factors that influence connector performance” Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 9 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION TESTED WITH COPPER PLANES (10 Layers, 2Oz per each Layer) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 10 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Temperature Rise vs. Current per EIA-364-70 TESTED WITH COPPER COUPONS TEMPERATURE RISE Vs. CURRENT INPUT PER STANDARD EIA-364-70 35.0 Temperature (C) 40.0 8-ckt set up 4-ckt set up 2-ckt set up 1-ckt set-up 30.0 25.0 20.0 15.0 10.0 Current (Amps) 5.0 30.0 40.0 50.0 V-drop (max) vs. 45.0 Current per EIA-364-70 35.0 55.0 60.0 VOLTAGE DROP (MAX.) Vs. CURRENT INPUT PER STANDARD EIA-364-70 0.0180 Voltage (V) 0.0200 0.0160 0.0140 0.0120 0.0100 0.0080 0.0060 0.0040 0.0020 Current (Amps) 0.0000 30.0 35.0 40.0 45.0 Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A 50.0 55.0 60.0 TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 11 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 4.3 TEMPERATURE Operating temperature (including T-rise from applied current) is -40º C to +105º C. Temperature life tested per EIA 364-17 Method A for 240 hrs@105º per table 8 to meet field temperature of 65º C for 10 years life. See page 22 for detail test sequence of EIA-364-1000, Group I. 4.4 DURABILITY Plating Type Number of Cycles Gold Plated 200 As tested in accordance with EIA-364-1000 test method C section 7 (see sec 6.2.3 of this specification). Durability per EIA-364-09 5.0 QUALIFICATION Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000. Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 12 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 6.0 PERFORMANCE 6.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION TEST CONDITION REQUIREMENT 6.1.1 Initial Contact Resistance (Low Level) Per EIA-364-23 Signal Contact: 30 m Power Contact: 0.3 m 6.1.2 Voltage Drop (@ Rated Current) Mate connectors; apply the rated current. Per EIA-364-70 Typical Voltage Drop: Power Contact: see chart, Page 10 & 11 6.1.3 Insulation Resistance Apply 500 VDC between adjacent terminals or ground. Per EIA-364-21 5,000 M minimum 6.1.4 Dielectric Withstanding Voltage Apply 1500 VDC for 1 minute between adjacent terminals or ground. Per EIA-364-20 No breakdown 6.1.5 Temperature Rise Mate connectors Measure T-Rise @ Rated Current After 96 Hours. Per EIA-364-70 30°C T-Rise Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 13 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 6.2 ITEM MECHANICAL PERFORMANCE DESCRIPTION TEST CONDITION REQUIREMENT Legacy Signal 75 g/ckt Max 6.2.1 Power Vert Recept to R/A Plug 756 g/ckt Max Mate connectors at a rate of 25.4±6 mm per minute Per EIA-364-37 Mating Force, Single Circuit** Power R/A Recept to R/A Plug 443 g/ckt Max HDS* 55 g/ckt Max Legacy Signal 23 g/ckt Min 6.2.2 Unmating Force, Single Circuit** Power Vert Receipt to R/A Plug 316 g/ckt Min Unmate connectors at a rate of 25.4±6 mm per minute Per EIA-364-37 Power R/A Recept to R/A Plug 253 g/ckt Min HDS* 25 g Min per Contact 6.2.3 Durability w/o Environment Maximum Change: Signal Contact: 10 m Power Contact: 0.30 m Mate connectors 20 cycles at a max rate of 10 cycles per minute Per EIA-364-09 R/A Power 1336 g Min 6.2.4 Axial pullout force on the terminal in the housing at a rate of 25.4±6 mm per minute Per EIA-364-29 Contact Retention Vert Power 754 g Min Vert HDS Signals 544 g Min per coupon R/A HDS Signals 275 g Min per coupon * HDS: High Density Signal (5 Row Signal Design) ** Mate/Unmate Data is for 1st Cycle Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 14 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 6.2 ITEM MECHANICAL PERFORMANCE CONTINUED DESCRIPTION TEST CONDITION REQUIREMENT MIN: 1.10 lbs. (0.5 Kg/pin) (Legacy Signal Module) 6.2.5 MIN: 1.00 lbs. (0.45 Kg/pin) (HDS Module) Min Extraction force for Terminals with Compliant Pins Pull-out contacts at a rate of 25.4±6 mm per minute MIN: 2.37 lbs./pin (1.08 Kg/pin) Vertical Power Receptacle MIN: 2.4 lbs./pin (1.09 Kg/pin) R/A Power Plug 6.2.6 Vibration (EIA-364-1000) Mate connectors and vibrate per EIA-364-28 test condition VII-D 15 minutes each axis. Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.2.7 Mechanical Shock (EIA-364-1000) Mate connectors and shock at 50 g with ½ sine wave (11 milliseconds) shocks in the 3 axes (18 shocks total) Per EIA-364-27 Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m MAX: 12.54 lbs/pin (5.7 Kg/ckt) (Legacy Signal Module) 6.2.8 Max Insertion force into PCB for Terminals with Compliant Pins Insert contact at a rate of 25.4±6 mm per minute MAX: 10.02 lbs/pin (4.54 kg/ckt) (HDS module) MAX: 18.5 lbs/pin (8.41 kg/pin) (Vertical Pwr Receptacle) MAX: 17.6 lbs/pin (7.98 kg/pin) (R/A Pwr Plug) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 15 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL PERFORMANCE ITEM DESCRIPTION TEST CONDITION REQUIREMENT 6.3.1 Thermal Shock (EIA-364-1000) Mate connectors, expose to 10 cycles from -55°C to 85°C Per EIA-364-32 Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.3.2 Temperature Life (EIA-364-1000) Mate Connectors, expose to 240 hours at 105°C Per EIA-364-17 Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.3.3 Cyclic Temperature and Humidity (EIA-364-1000) Mate connectors: expose to 24 cycles from 25 °C / 80% RH to 65 °C / 50% RH Per EIA-364-31 Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.3.4 Dust (EIA-364-1000) Un-mated 1-hour duration 25°C/50% RH dust mass of 9 g/ft3 at rate of 300 m/min. Per EIA-364-91 Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.3.5 Mixed Flowing Gas (EIA-364-1000) 168 hours un-mated,168 hours mated, Per EIA-364-65Class II-A Maximum Change: Signal Contact: 10 m Power Contact: 0.50 m 6.3.6 Solderability Dip Test Molex test method: Solder area shell have Min of 95% solder coverage 6.3.7 Compliant pin retention force from PCB board after soldering process Per EIA-364-61, Test procedure 4 for compliant pin retention force 22.5 lbs. (10.2 Kg) Per Power contact extraction force from PCB 6.3.8 Resistance to soldering heat from rework Per EIA-364-61, Test procedure 2 (Test Condition II) No dimensions change No physical damage Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 16 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 7.0 PRINTED CIRCUIT BOARD SPECIFICATION 7.1 PCB THROUGH HOLE SPEC. Profile for 1.02 mm (finish) holes: Profile for 0.70mm (finish) holes – Signal segment: Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 17 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Notes: 1. The finished hole size is the critical feature for proper performance of the compliant pin terminal. The reference drill sizes listed are recommended by Molex to achieve the finished PCB hole size. 2. Depending on the specific manufacturer’s plating process a different drill size can be used to achieve the required finished PCB hole size. 7.2 TYPICAL PCB PADS LAY-OUT AND SIGNAL HOLES LAY-OUT Pads lay-out for power modules with 7.5 mm pitch for high voltage Pads lay-out for power modules with 5.5 mm pitch for low voltage Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 18 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Typical Hole Lay-out For 5 row Signal/ HDS modules (0.70mm dia holes) PCB lay-out for HDS modules Vertical conf. only PCB lay-out for HDS modules R/A conf. only Typical Signal Hole Lay-out for 2.54mmX2.54mm Signal modules (1.02mm dia holes) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 19 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 7.3 WIPE LENGTH DETAILS RIGHT ANGLE TO RIGHT ANGLE ORIENTATION Power Blades Long Blade (12mm) Standard Blade (10mm) Short Blade (8mm) 7.9 5.9 3.9 Minimum Wipe (Statistical)(mm)* 7.5 5.5 3.5 HDS Signal Blades Long Blade Standard Blade Short Blade 4.3 3.3 2.3 3.9 2.9 1.9 3-Row Signal Long Blade Short Blade 3.8 2.5 3.5 2.2 Length of blade Nominal Wipe(mm) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 20 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION RIGHT ANGLE TO VERTICAL ORIENTATION Power Blades Long Blade (12mm) Standard Blade (10mm) Short Blade (8mm) 6.8 4.8 2.8 Minimum Wipe (Statistical)(mm)* 6.4 4.4 2.4 HDS Signal Blades Long Blade Standard Blade Short Blade 4.2 3.2 2.2 3.9 2.9 1.9 3-Row Signal Long Blade Short Blade 3.7 2.4 3.4 2.1 Length of blade Nominal Wipe(mm) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 21 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION VERTICAL TO VERTICAL (MEZZANINE CONFIGURATION) Power Blades Long Blade (11.25mm) Short Blade (9.25mm) 6.8 4.8 Minimum Wipe (Statistical)(mm)* 6.4 4.4 Legacy Signal Long Blade Short Blade 3.8 2.8 3.4 2.4 Length of blade Nominal Wipe(mm) *Minimum wipe is determined using RSS tolerance analysis for the connector only assuming at mated condition as per reference mating length provided in the illustration above. Mated profile tolerances and system tolerances are not considered into the analysis Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 22 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 7.4 TYPICAL MATING SEQUENCE: POWER & 3 ROW SIGNAL (RA-RA & RA-VERTICAL) SEQUENCE NO. SEQUENCE IMAGE DESCRIPTION Long/Ground power blade(s) (typically used for FMLB) mates first. 1 1st Short power blade(s) mates second. 2 2nd 3. After short power blade(s) the long signal pins (typically the top row) mates third. 3&4 4. After long signal pins, the rest of other signal pins will mate. 3rd Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 23 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 7.5 TYPICAL MATING SEQUENCE: POWER & 5 ROW SIGNAL (RA-RA & RA-VERTICAL) SEQUENCE NO. SEQUENCE IMAGE DESCRIPTION Long/Ground power blade(s) (typically used for FMLB) mates first. 1st 1 2nd Standard power blade(s) mates second. 2 Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A Long/Ground signal blade(s) (FMLB) mates third. 3rd 3 TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 24 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 4th Short power blade(s) mates fourth. 4 6th Standard signal blade(s) & short signal blade(s) mates fifth and sixth respectively. 5th 5 (Shown mating sequence in 7.4 & 7.5 is typical, custom configurations available on request) (Note – Power: Long Blades-12mm, Standard Blades-10mm & Short Blades-8mm. (Extended length on the mating side). 5 Pin Signal: Long Blades-0.91mm, Standard Baldes-1.92mm & short Blades-2.92mm. (Measured from tip of signal module housing to tip of the blade as per sales drawing). Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 25 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 8.0 TEST SEQUENCE GROUPS Reliability Test Sequences per EIA-364-1000 Group I Group II Group III Group IV Group V | Initial Contact Resistance EIA-364-23 | Durability 20 cycles EIA-364-09 | Contact Resistance | Temperature Life 105C, 240 hours 10 Yrs @ 65C EIA-364-17 | | Initial Contact Resistance EIA-364-23 | Durability 20 cycles EIA-364-09 | Contact Resistance | Thermal Shock 10 cycles -55C and +85C EIA-364-32 | | Initial Contact Resistance EIA-364-23 | Durability 20 cycles EIA-364-09 | Contact Resistance | Temperature Life Preconditioning 10 Yrs @ 65C EIA-364-17 | | Initial Contact Resistance EIA-364-23 | Durability 20 cycles EIA-364-09 | Contact Resistance | Temperature Life Preconditioning 10 Yrs @ 65C EIA-364-17 | | Initial Contact Resistance EIA-364-23 | Durability 20 cycles EIA-364-09 | Contact Resistance | Temperature Life Preconditioning 10 Yrs @ 65C EIA-364-17 | Contact Resistance Contact Resistance Contact Resistance Contact Resistance Contact Resistance | | Random Vibration EIA-364-28 Condition VIID Thermal Cycling EIA-364-1000 | | Flowing Mixed Gas 7 days unmated EIA-364-65 | | | | Cyclic Temperature and Humidity EIA-364-31 | Contact Resistance Contact Resistance Contact Resistance Contact Resistance Contact Resistance Reseating 3 cycles EIA-364-1000 | | Flowing Mixed Gas 7 days mated EIA-364-65 | Contact Resistance | Thermal Disturbance EIA-364-1000 | Contact Resistance | Reseating 3 cycles EIA-364-1000 | Contact Resistance Reseating 3 cycles EIA-364-1000 | Contact Resistance Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A Group VI Initial Contact Resistance EIA-364-23 Durability 20 cycles EIA-364-09 Contact Resistance Dust EIA-364-91 Benign Composition Thermal Disturbance EIA-364-1000 Contact Resistance | Reseating 3 cycles EIA-364-1000 | Reseating 3 cycles EIA-364-1000 Contact Resistance | Contact Resistance TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 26 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Voltage Drop Test | Individual Tests Temperature Rise Test Connector Mate / Un-mate Force Voltage Drop | Contact Retention T-Rise Profiling Steady State Voltage Drop Max Insertion force into PCB for terminals with Compliant Pins Steady State Temperature Rise Min Extraction force for terminals with Compliant Pins Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 27 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION 9.0 SOLDER INFORMATION Per SMES-152 and AS-40000-5013 *These specifications establish standard solderability test methods used to evaluate a products ability to accept molten solder. Solder Process Temperatures and Reflow Solder Profiles will vary based on application, equipment, solder paste, PCB thickness, etc. 9.1 SOLDER PROCESS TEMPERATURES * Molex Solderability Specification SMES-152 Reflow Solder Temperature: 260°C Maximum 9.2 (Click Here) SOLDERING PROFILE (This profile is per JEDEC J-STD-020D.1 and it is for guideline only; please see notes for additional information) Molex Connector Heat Resistance Specification AS-40000-5013 (Click Here) Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 28 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ PRODUCT SPECIFICATION Description Requirement Average Ramp Rate 3°C/sec Max Preheat Temperature 150°C Min to 200°C Max Preheat Time 60 to 180 sec Ramp to Peak 3°C/sec Max Time over Liquids (217°C) 60 to 150 sec Peak Temperature 260 +0/-5°C Time within 5°C of Peak 20 to 40 sec Ramp - Cool Down 6°C/sec Max Time 25°C to Peak 8 min Max Notes: 1. Temperature indicated refers to the PCB surface temperature at solder tail area. 2. Connector can withstand up to 3 reflow cycles with a cool-down to room temperature in-between. 3. Actual reflow profile also depends on equipment, solder paste, PCB thickness, and other components on the board. Please consult your solder paste & reflow equipment manufacturer for their recommendations to adopt a suitable process. 10.0 PACKAGING Parts shall be packaging to protect the parts from damage during standard shipping, storage, and handling. Refer Molex.com specific part number webpage to get the exact packaging document for that item. Extreme Ten60Power Connectors Web Page REVISION: E7 ECM INFORMATION: EC No: 660832 DATE: 2021/06/02 DOCUMENT NUMBER: PS-46436-100 TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS TITLE: SHEET No. PRODUCT SPECIFICATION FOR TEN60 POWER BOARD TO BOARD INTERCONNECT SYSTEMS 29 of 29 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GJEEVANSURES SCS02 HTHYAGARAJ