0621002000

IDT Ribbon Cable Hand Tool Module IDT Ribbon Cable Module Operating Instruction for 2.0mm Milli-Grid™ Dual row 87568 Series Order No. 62100-2000 FEATURES % % % % % This IDT Ribbon Cable Module is used with the 63600-0478 Pistol Power Handle and the 11-31-3337 Power Adapter. It is also used in the 62100-3200 Manual Press. It is a simple design for easy termination of flat ribbon cable into the Molex 2.0mm Mill-Grid™ IDT Dual Row connector, 87568 Series, with or without the optional polarizing key and locking ramp. The tool is easily adjusted for circuit sizes from 10 to 50. An adjustable cable stop allows the operator to consistently produce quality “Feed-To”, “Feed-Through”, or “Daisy Chain” type harnesses. The module by itself measures 32mm (1.26”) by 37mm (1.45”) by95mm (3.74”) and weights 0.22 kg (0.50 lb). SCOPE Products: 2.00mm (.079") Pitch Mill-Grid™ Cable-to-Board Receptacle, Dual Row, IDT Circuit Size 10 12 14 16 20 22 24 26 30 34 36 40 44 50 87568-1011 87568-1012 87568-1243 87568-1244 87568-1443 87568-1444 87568-1643 87568-1644 87568-2011 87568-2012 87568-2243 87568-2244 87568-2411 87568-2412 87568-2643 87568-2644 87568-3043 87568-3044 87568-3411 87568-3412 87568-3643 87568-3644 87568-4011 87568-4012 87568-4411 87568-4412 87568-5011 87568-5012 87568-1043 87568-1044 87568-1263 87568-1264 87568-1463 87568-1464 87568-1663 87568-1664 87568-2043 87568-2044 87568-2263 87568-2264 87568-2443 87568-2444 87568-2663 87568-2664 87568-3063 87568-3064 87568-3443 87568-3444 87568-3663 87568-3664 87568-4043 87568-4044 87568-4443 87568-4444 87568-5043 87568-5044 Series number 87568 Receptacle Order Number 87568-1053 87568-1063 87568-1073 87568-1054 87568-1064 87568-1074 87568-1273 87568-1281 87568-1283 87568-1274 87568-1282 87568-1284 87568-1473 87568-1481 87568-1483 87568-1474 87568-1482 87568-1484 87568-1673 87568-1681 87568-1683 87568-1674 87568-1682 87568-1684 87568-2063 87568-2073 87568-2081 87568-2064 87568-2074 87568-2082 87568-2273 87568-2281 87568-2283 87568-2274 87568-2282 87568-2284 87568-2463 87568-2473 87568-2481 87568-2464 87568-2474 87568-2482 87568-2673 87568-2681 87568-2683 87568-2674 87568-2682 87568-2684 87568-3073 87568-3081 87568-3083 87568-3074 87568-3082 87568-3084 87568-3463 87568-3473 87568-3481 87568-3464 87568-3474 87568-3482 87568-3671 87568-3673 87568-3682 87568-3672 87568-3674 87568-3683 87568-4063 87568-4073 87568-4081 87568-4064 87568-4074 87568-4082 87568-4463 87568-4473 87568-4481 87568-4464 87568-4474 87568-4482 87568-5063 87568-5073 87568-5081 87568-5064 87568-5074 87568-5082 Doc No: ATS-621002000 Release Date: 09-25-98 Revision: F Revision Date: 08-13-08 87568-1081 87568-1082 87568-1293 87568-1294 87568-1493 87568-1494 87568-1693 87568-1694 87568-2083 87568-2084 87568-2293 87568-2294 87568-2483 87568-2484 87568-2693 87568-2694 87568-3093 87568-3094 87568-3483 87568-3484 87568-3684 87568-3693 87568-4083 87568-4084 87568-4483 87568-4484 87568-5083 87568-5084 UNCONTROLLED COPY 87568-1083 87568-1084 87568-1093 87568-1094 87568-2093 87568-2094 87568-2493 87568-2494 87568-3493 87568-3494 87568-3694 87568-4093 87568-4094 87568-4493 87568-4494 87568-5093 87568-5094 87568-7003 87568-7004 Page 1 of 4 IDT Ribbon Cable Hand Tool Module DESCRIPTION 11-31-3337 POWER ADAPTER END STOP CABLE STOP LOCKING SCREW RATCHET RELEASE PAWL CABLE GUIDES 63600-0478 PISTOL HANDLE ADJUSTABLE STOP 62100-2000 MODULE Figure 2 62100-2000 MODULE Figure 1 (HANDLE AND ADAPTER ARE NOT INCLUDED) Installation 1. Replace the anvil on the power adapter with the 11-32-8177 anvil, included in this kit. 2. Next, install the 62100-2000 IDT Ribbon Cable Module into the 11-31-3337 Power Adapter. 3. Then install the 63600-0478 Pistol Power Handle to the Power Adapter by following these steps: a. Rotate the two (2) stops on the power adapter pegs so they are in line with the pegs. See Figure 3. b. Slide the hand tool module onto the power adapter. c. Rotate the stops back into stop position. See Figure 1. d. Align this assembly with the handle; push the adapter down onto the handle until the stop on the adapter is firmly seated in the groove on the handle. 11-31-3337 ADAPTER ADJUSTABLE STOP M2.5 SHCS Figure 4 SIDE LOAD ANVIL WITH PEGS (11-32-8177) STOPS INCLUDED WITH 62100-2000 62100-2000 MODULE Figure 3 10 CIRCUIT CONNECTOR (SMALLEST) 50 CIRCUIT CONNECTOR (LARGEST) Nest Adjustment 1. To adjust the nest for correct connector size, loosen the M2.5 SHCS in the adjustable stop and slide the stop away from the end stop. 2. Place the proper connector into the nest against the end stop. See Figure 4. Doc No: ATS-621002000 Release Date: 09-25-98 Revision: F Revision Date: 08-13-08 UNCONTROLLED COPY Page 2 of 4 IDT Ribbon Cable Hand Tool Module 3. Slide the adjustable stop to the connector just tight enough to hold the connector in position without making it difficult to remove. 4. Retighten the M2.5 SHCS. 5. Molex recommends trying several connectors to be sure of a proper fit. CABLE STOP IN UP POSITION Cable Stop Adjustment 1. For “Feed-To” harnesses, loosen the M3 BHCS and slide the cable stop to the up position. Retighten the screw. 2. For “Feed-Through” or “Daisy-Chain” type harnesses, loosen the M3 BHCS and slide the cable stop to the down position 3. Retighten the screw. See Figure 5. CABLE STOP IN DOWN POSITION M3 BHCS NOTCHED WHEEL (2) Figure 5 LOCKING SCREW (2) Figure 6 Termination Height Adjustment All connector should be terminated to a final height of 9.13mm ± .10. 1. To adjust the termination height, remove the two (2) screws that lock the notched wheels on the backside of the power adapter. 2. Turn the two (2) wheels, shown in Figure 6 an equal amount. Clockwise to decrease the termination height, or counterclockwise to increase the height. One (1) notch is .05mm (.002”). See drawing SD-87568-003 for details. 3. When the correct height is achieved, replace the two (2) locking screws. Doc No: ATS-621002000 Release Date: 09-25-98 Revision: F Revision Date: 08-13-08 UNCONTROLLED COPY Page 3 of 4 IDT Ribbon Cable Hand Tool Module LOAD CONNECTOR OPERATION 62100-2000 MODULE 1. Slide the IDT Ribbon Cable Module out to the load/unload position. 2. Load the proper connector making sure the lower housing is facing up. 3. Push the IDT Ribbon Cable Module into the termination position. See Figure 7. 4. Load the cable making sure it is locating in the cable guides and sliding it into the connector assembly until it contacts the cable stop, or SLIDE MODULE OUT until it is at the correct length. See Figure 8. 5. Terminate the connector onto the cable by Figure 7 SLIDE MODULE IN squeezing the tool handle until the ratchet 62100-2000 MODULE releases allowing the tool to open. See Figure 1. There is a full cycle ratchet mechanism. Should this tool jam the ratchet mechanism will prevent the handle from being released before the termination is complete, and the cycle will not be completed. Use the ratchet release shown in Figure 1 to reset the hand tool. 6. Slide the IDT Ribbon Cable Module out and remove the assembly. CABLE STOPS HERE CABLE IN ‘FEED THROUGH’ OR ‘DAISY CHAIN’ POSITION CABLE IN ‘FEED TO’ POSITION Figure 8 REPAIR POLICY Molex does not repair the IDT Ribbon Cable Module. If the module, handle, or power adapter becomes damaged, a new tool must be purchased. Hand tools are intended for prototyping or portable termination applications. They are not intended for continuous duty production. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-621002000 Release Date: 09-25-98 Revision: F Revision Date: 08-13-08 UNCONTROLLED COPY Page 4 of 4