0621006700

Cable Punch and Termination Tool for LED Cable Connector LED Cable Connector Module Cable Punch and Termination Tool Order No. 62100-6700 FEATURES


Same tool used for punching cable and terminating connector Handheld tool intended for field installation or repairs Anti-backup feature ensures full tool travel SCOPE Products: LED Cable Connector Module, 93056 series. The cable specifications are per drawing SD-93056-031. See Product List below for specific order numbers. Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Connector Order Number 93056-0100 Description Cable Connector Assembly Tool Setup The principal parts of the punch and termination tool are shown in Figure 1. T-HANDLE RATCHET RELEASE Figure 1 TERMINATION TOOL TOOLING MOUNT PUNCH TOOL Doc No: ATS-621006700 Revision: A Release Date: 04-29-08 Revision Date: 04-29-08 UNCONTROLLED COPY Page 1 of 5 Cable Punch and Termination Tool for LED Cable Connector Tool Changeover between Termination and Punch 1. Turn the T-handle counterclockwise (CCW) until the ram is fully up. 2. Using a 3mm hex wrench, remove the punch holding screw from the upper termination tool. 3. Using a 6mm hex wrench, remove the (2) M8 screws holding the tooling mount to the frame. 4. Remove the tooling mount from the frame and rotate it so the punch tool is facing up. 5. Pull the cable punch up so it extends from the top of the die. 6. Put the tooling mount back on the frame and tighten the (2) M8 screws securely. 7. Visually check that the hole in the cable punch is aligned to the punch holding screw hole. The ram may need to be moved down slightly for this. 8. Install the punch holding screw in the upper termination tool. (If the screw does not go fully into the hole then the punch hole is not aligned to the screw. Remove the screw and recheck alignment.) PUNCH HOLDING SCREW TOOLING MOUNT PUNCH (PULLED UP) M8 SCREW (2) Figure 2 Note: For changeover details, see Figure 2 9. Changeover from punch to termination is the reverse operation. Be sure to put the punch holding screw back in its hole. Also, to prevent punch damage, push the punch down into the die until it stops. STEP 1 STEP 2 PUNCHED CABLE CABLE RETAINER Figure 3 Doc No: ATS-621006700 Revision: A Release Date: 04-29-08 Revision Date: 04-29-08 UNCONTROLLED COPY Page 2 of 5 Cable Punch and Termination Tool for LED Cable Connector Tool Operation For Cable Punching see Figure 3: 1. Slide the cable into the front opening of the die. If the cable does not fit into the opening, the punch may be partially down. Turn the T-handle counterclockwise (CCW) to raise the punch. 2. Lift up the cable retainer to keep the cable from falling out of the die. 3. Turn the T-handle clockwise to lower the punch. The anti-backup ratchet operates in the final 6mm (0.24”) of travel to insure full tool operation. In case of a tool jam, the ratchet pawl can be manually lifted up to release the ratchet. 4. After the cable has been punched and the anti-backup ratchet has released, push down the cable retainer to relieve the pressure of the cable. Turn the T-handle counterclockwise (CCW) and raise the punch. PRELOAD ASSEMBLY BY HAND LOCATING HOLES Tool Operation For Cable Termination see Figure 4: 1. Place the upper and lower halves of the connector module over the punched cable. Align the barbed posts Figure 4 to the holes and gently squeeze the halves together by hand so the assembly can be placed in the tool. 2. The lower termination nest has locating holes that accept the pegs on the lower module. Place the assembly in the nest and make sure the pegs enter the holes. 3. Turn the T-handle clockwise to close the connector. The anti-backup ratchet operates in the final 6mm (0.24”) of travel to insure full tool operation. In case of a tool jam, the ratchet pawl can be manually lifted up to release the ratchet. 4. After the connector is closed and the anti-backup ratchet has released, turn the T-handle counterclockwise to raise the termination tool. Remove the assembly and inspect termination height to Molex drawing number SD-93056-001 (sheet 3). Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Doc No: ATS-621006700 Revision: A Release Date: 04-29-08 Revision Date: 04-29-08 UNCONTROLLED COPY Page 3 of 5 Cable Punch and Termination Tool for LED Cable Connector Parts List Item Description Quantity Cable Punch and Termination Tool Figure 5 1 Tool Frame 1 2 Ram Guide 1 3 Ram 1 4 Ratchet Pawl 1 5 Ratchet Bar 1 6 Ram Guide Cover 1 7 Pawl Cover 1 8 Top Cover 1 9 Drive Screw 1 10 Tooling Mount 1 11 Ram Platen 1 12 Handle 1 13 Down Stop 2 14 Die 1 15 Punch 1 16 Retainer 1 17 Bottom Nest 1 18 Extension Spring 1 19 M6 Ball Plunger 1 20 M4 by 16 Long Dog Point Screw 1 21 M6 Flanged Ball Plunger 1 22 5mm Diameter by 10 Long Shoulder Screw 1 23 Compression Spring 1 24 4mm Diameter by 6.0 Long Shoulder Screw 2 Hardware 25 N/A M3 by 6 Long SHCS 1** 26 N/A M3 by 16 Long SHCS 2** 27 N/A M3 by 20 Long SHCS 1** 28 N/A M4 by 8 Long SHCS 4** 29 N/A M4 by 14 Long SHCS 5** 30 N/A M4 by 20 Long SHCS 2** 31 N/A M5 by 6 Long BHCS 2** 32 N/A M5 by 10 Long Set Screw 1** 33 N/A M5 by 14 Long SHCS 3** 34 N/A M8 by 20 Long SHCS 2** 35 N/A M8 by 40 Long SHCS 2** 36 N/A 3mm by 12 Long Roll Pin 1** 37 N/A 3mm by 12 Long Dowel Pin 1** 38 N/A 3mm by 20 Long Dowel Pin 1** 39 N/A 4mm by 10 Long Dowel Pin 4** 40 N/A 6mm by 16 Long Dowel Pin 1** 41 N/A 6mm by 25 Long Dowel Pin 1** 42 N/A M6 Hex Jam Nut 1** 43 N/A M10 Regular Hex Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-621006700 Revision: A Order No 62100-6700 62100-6701 62100-6702 62100-6703 62100-6704 62100-6705 62100-6706 62100-6707 62100-6708 62100-6709 62100-6710 62100-6711 62100-6712 62100-6713 62100-6714 62100-6715 62100-6716 62100-6717 63600-1970 63600-1971 63600-1972 63600-1973 63600-1974 63600-1975 63700-3398 Release Date: 04-29-08 Revision Date: 04-29-08 UNCONTROLLED COPY Page 4 of 5 Cable Punch and Termination Tool for LED Cable Connector Assembly Drawing 12 43 34 (2) 9 8 1 36 2 18 37 23 32 (3) 38 7 40 33 27 3 6 29 41 (2) 4 ( 22 31 (2) 17 39 (2) (2) 5 ( 30 10 29 11 26 (2) 28 39 35 (2) (2) ( 21 (4) ( 20 19 29 Figure 5 42 13 14 (2) 25 15 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com (2) Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com 16 24 (2) Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-621006700 Revision: A Release Date: 04-29-08 Revision Date: 04-29-08 UNCONTROLLED COPY Page 5 of 5