0621008070

Impact Daughtercard Removal Tool Impact  Daughtercard Removal Tool Application Tooling Specification Sheet Order No. 62100-8070 FEATURES This tool is designed for the removal of an Impact Daughtercard signal module from a PCB This tool will not remove the Impact right-angle-male (RAM) signal module (use tool 62202-4350) Use tool 622018735 for inserting 5 pair by 12 column Daughtercard assemblies SCOPE Products: Impact Daughtercard signal module, 5 Pair x 12 columns. See Product List below for order numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns Open 12 Left 12 76060 Right Doc No: ATS-621008070 Revision: A 12 76060-0012 76060-2012 76060-2152 76060-2312 76060-2452 76060-2612 76060-2752 76060-3012 76060-3152 76060-3312 76060-3452 76060-3612 76060-3752 76060-9001 76060-4012 76060-4152 76060-4312 76060-4452 76060-4612 76060-4752 76060-5012 76060-5152 76060-5312 76060-5452 76060-5612 76060-5752 76060-9002 76060-1012 76060-2022 76060-2162 76060-2322 76060-2462 76060-2622 76060-2762 76060-3022 76060-3162 76060-3322 76060-3462 76060-3622 76060-3762 76060-4022 76060-4162 76060-4322 76060-4462 76060-4622 76060-4762 76060-5022 76060-5162 76060-5322 76060-5462 76060-5622 76060-5762 Release Date: 03-15-13 Revision Date: 03-15-13 5 Pair Assembly Order Number 76060-0022 76060-1022 76060-2052 76060-2062 76060-2212 76060-2222 76060-2352 76060-2362 76060-2512 76060-2522 76060-2652 76060-2662 76060-2812 76060-2822 76060-3052 76060-3062 76060-3212 76060-3222 76060-3352 76060-3362 76060-3512 76060-3522 76060-3652 76060-3662 76060-3812 76060-3822 76060-4052 76060-4212 76060-4352 76060-4512 76060-4652 76060-4812 76060-5052 76060-5212 76060-5352 76060-5512 76060-5652 76060-5812 76060-4062 76060-4222 76060-4362 76060-4522 76060-4662 76060-4822 76060-5062 76060-5222 76060-5362 76060-5522 76060-5662 76060-5822 UNCONTROLLED COPY 76060-2112 76060-2252 76060-2412 76060-2552 76060-2712 76060-2852 76060-3112 76060-3252 76060-3412 76060-3552 76060-3712 76060-3852 76060-2122 76060-2262 76060-2422 76060-2562 76060-2722 76060-2862 76060-3122 76060-3262 76060-3422 76060-3562 76060-3722 76060-3862 76060-4112 76060-4252 76060-4412 76060-4552 76060-4712 76060-4852 76060-5112 76060-5252 76060-5412 76060-5552 76060-5712 76060-5852 76060-4122 76060-4262 76060-4422 76060-4562 76060-4722 76060-4862 76060-5122 76060-5262 76060-5422 76060-5562 76060-5722 76060-5862 Page 1 of 4 Impact Daughtercard Removal Tool T-HANDLE DESCRIPTION Figure 1 illustrates the principal parts of the removal tool. C-FRAME THUMB SCREW REAR CLAMP CLAMP FRONT EXTENSION PADS (2) Figure 1 SIGNAL MODULE Tool Restrictions These tools require a “Keep Out Zone” on the open side of the Daughtercard free of components. The right and left sides should be 3mm (.12”). See Figure 2. This is a general requirement, regardless of the module being removed. KEEP OUT ZONE Note: Be sure that all parts of the removal tool will clear any components on the printed circuit board during use. Tape may also be placed over circuit traces or on the bottom of the Extension Pads for added protection of the printed circuit board. 3.0mm MINIMUM (BOTH SIDES) PCB Figure 2 Tool Operation 1. Turn the T-handle counter clockwise until the clamp assembly is free of the upper frame. 2. Turn the thumb screw counter clockwise so the clamp front can open to fit over the Daughtercard shroud. See Figure 3. 3. Position the rear clamp so it is flush with the side of the outer wafer. The “teeth” of the rear clamp should fit snugly in the cut-outs of the wafers. See Figure 4. 4. Turn the thumb screw clockwise to close the clamp tightly against the Daughtercard. 5. Position the tool frame over the closed clamp and turn the T-handle clockwise until the Extension Pads contact the PCB surface. See figure 5. 6. Continue turning the T-handle clockwise until the Daughtercard is free from the PCB. 7. Move the extraction tool away from the PCB. Turn the thumb screw counterclockwise to open the clamp and Daughtercard from the extractor tool. Discard the Daughtercard module. Doc No: ATS-621008070 Revision: A Release Date: 03-15-13 Revision Date: 03-15-13 TURN T-HANDLE CCW UPPER FRAME Figure 3 CLAMP FRONT TURN THUMB SCREW CCW UNCONTROLLED COPY REAR CLAMP SIGNAL MODULE Page 2 of 4 Impact Daughtercard Removal Tool T-HANDLE TURNED CLOCKWISE TURN THUMB SCREW CLOCKWISE REAR CLAMP IN HOUSING CUT-OUTS EXTENSION PAD RESTING ON THE PCB PCB HOUSING RESTING ON THE CLAMP FRONT Figure 4 Figure 5 Daughtercard Module Assembly Removal M5 x 10 LONG SHCS (When mounted alongside other Daughtercard) When Daughtercard modules are stacked end to end on one side the extractor tool can be adjusted to allow the removal of the desired Daughtercard module. C-FRAME EXTENSION PAD ROTATED 180º THIS SIDE ONLY 1. Remove the M5 x 10 long SHCS on the side where the extra module is located. See Figure 6. 2. Rotate the Extension Pad 180º. 3. Reinstall the Extension Pad with the M5 x 10 long SHCS. 4. Follow the Tool Operation procedure for Daughtercard removal. MODULE ASSEMBLY Figure 6 Daughtercard Module Assembly Removal (With Daughtercard assemblies on both sides) When Daughtercard modules are stacked end to end on both sides, the extractor tool can be adjusted to allow the removal of the middle Daughtercard module. 1. Remove the M5 x 14 long SHCS on each the side where the extra modules are located. See Figure 7. 2. Rotate the Extension Pads 180º. 3. Reinstall the Extension Pads with the M5 x 10 long SHCS. 4. Follow the Tool Operation procedure for Daughtercard removal. M5 x 10 LONG SHCS M5 x 10 LONG SHCS C-FRAME EXTENSION PAD ROTATED 180º EXTENSION PAD ROTATED 180º MODULE ASSEMBLY MODULE ASSEMBLY Figure 7 Doc No: ATS-621008070 Revision: A Release Date: 03-15-13 Revision Date: 03-15-13 UNCONTROLLED COPY Page 3 of 4 Impact Daughtercard Removal Tool Daughtercard with Guide Module Assembly Removal M5 x 10 LONG SHCS When removing a Daughtercard with a Guide module the extractor tool can be adjusted for the additional space of the guide module. C-FRAME 1. Remove the M5 x 10 long SHCS on the side where the guide module is located. 2. Move the Extension Pad out on this side. See Figure 8. 3. Align the second threaded hole in the extension pad with the CREAR frame. CLAMP 4. Reinstall the M5 x 10 long SHCS thru the C-frame. NOTE: Remember to remove the screw holding the guide module to the PCB before removing the Daughtercard module. EXTENSION PAD MOVED OUT Figure 8 MODULE GUIDE ASSEMBLY 5. Follow the Tool Operation procedure for Daughtercard removal. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, store in a clean, dry area. CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-621008070 Revision: A Release Date: 03-15-13 Revision Date: 03-15-13 UNCONTROLLED COPY Page 4 of 4