0621008080

Impact Daughtercard Removal Tool Impact  Daughtercard Removal Tool Application Tooling Specification Sheet Order No. 62100-8080 FEATURES This tool is designed for the removal of an Impact Daughtercard signal module from a PCB This tool will not remove the Impact right-angle-male (RAM) signal module (use tool 66602-4350) Use tool 66601-8659 for inserting 5 pair by 16 column Daughtercard assemblies SCOPE Products: Impact Daughtercard signal module, 5 Pair x 16 columns. See Product List below for order numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Guide Style Columns Open 16 Left 16 Right 16 76060 Doc No: ATS-621008080 Revision: A 76060-0016 76060-2016 76060-2156 76060-2316 76060-2456 76060-2616 76060-2756 76060-3016 76060-3156 76060-3316 76060-3456 76060-3616 76060-3756 76060-4016 76060-4156 76060-4316 76060-4456 76060-4616 76060-4756 76060-5016 76060-5156 76060-5316 76060-5456 76060-5616 76060-5756 5 Pair Assembly Order Number 76060-1016 76060-0026 76060-1026 76060-2026 76060-2056 76060-2066 76060-2166 76060-2216 76060-2226 76060-2326 76060-2356 76060-2366 76060-2466 76060-2516 76060-2526 76060-2626 76060-2656 76060-2666 76060-2766 76060-2816 76060-2826 76060-3026 76060-3056 76060-3066 76060-3166 76060-3216 76060-3226 76060-3326 76060-3356 76060-3366 76060-3466 76060-3516 76060-3526 76060-3626 76060-3656 76060-3666 76060-3766 76060-3816 76060-3826 76060-4026 76060-4056 76060-4066 76060-4166 76060-4216 76060-4226 76060-4326 76060-4356 76060-4366 76060-4466 76060-4516 76060-4526 76060-4626 76060-4656 76060-4666 76060-4766 76060-4816 76060-4826 76060-5026 76060-5056 76060-5066 76060-5166 76060-5216 76060-5226 76060-5326 76060-5356 76060-5366 76060-5466 76060-5516 76060-5526 76060-5626 76060-5656 76060-5666 76060-5766 76060-5816 76060-5826 Release Date: 03-20-13 Revision Date: 03-20-13 UNCONTROLLED COPY 76060-2116 76060-2256 76060-2416 76060-2556 76060-2716 76060-2856 76060-3116 76060-3256 76060-3416 76060-3556 76060-3716 76060-3856 76060-4116 76060-4256 76060-4416 76060-4556 76060-4716 76060-4856 76060-5116 76060-5256 76060-5416 76060-5556 76060-5716 76060-5856 76060-2126 76060-2266 76060-2426 76060-2566 76060-2726 76060-2866 76060-3126 76060-3266 76060-3426 76060-3566 76060-3726 76060-3866 76060-4126 76060-4266 76060-4426 76060-4566 76060-4726 76060-4866 76060-5126 76060-5266 76060-5426 76060-5566 76060-5726 76060-5866 Page 1 of 4 Impact Daughtercard Removal Tool T-HANDLE DESCRIPTION Figure 1 illustrates the principal parts of the removal tool. C-FRAME THUMB SCREW REAR CLAMP CLAMP FRONT EXTENSION PADS (2) Figure 1 SIGNAL MODULE Tool Restrictions These tools require a “Keep Out Zone” on the open side of the Daughtercard free of components. The right and left sides should be 3mm (0.12 in). See Figure 2. This is a general requirement, regardless of the module being removed. KEEP OUT ZONE Note: Be sure that all parts of the removal tool will clear any components on the printed circuit board during use. Tape may also be placed over circuit traces or on the bottom of the Extension Pads for added protection of the printed circuit board. 3.0mm MINIMUM (BOTH SIDES) PCB Figure 2 Tool Operation 1. Turn the T-handle counter clockwise until the clamp assembly is free of the upper frame. 2. Turn the thumb screw counter clockwise so the clamp front can open to fit over the Daughtercard shroud. See Figure 3. 3. Position the rear clamp so it is flush with the side of the outer wafer. The “teeth” of the rear clamp should fit snugly in the cut-outs of the wafers. See Figure 4. 4. Turn the thumb screw clockwise to close the clamp tightly against the Daughtercard. 5. Position the tool frame over the closed clamp and turn the T-handle clockwise until the Extension Pads contact the PCB surface. See figure 5. 6. Continue turning the T-handle clockwise until the Daughtercard is free from the PCB. 7. Move the extraction tool away from the PCB. Turn the thumb screw counterclockwise to open the clamp and Daughtercard from the extractor tool. Discard the Daughtercard module. Doc No: ATS-621008080 Revision: A Release Date: 03-20-13 Revision Date: 03-20-13 TURN T-HANDLE CCW UPPER FRAME Figure 3 CLAMP FRONT TURN THUMB SCREW CCW UNCONTROLLED COPY REAR CLAMP SIGNAL MODULE Page 2 of 4 Impact Daughtercard Removal Tool T-HANDLE TURNED CLOCKWISE TURN THUMB SCREW CLOCKWISE REAR CLAMP IN HOUSING CUT-OUTS EXTENSION PAD RESTING ON THE PCB PCB HOUSING RESTING ON THE CLAMP FRONT Figure 4 Figure 5 Daughtercard Module Assembly Removal M5 x 10 LONG SHCS (When mounted alongside other Daughtercard) When Daughtercard modules are stacked end to end on one side the extractor tool can be adjusted to allow the removal of the desired Daughtercard module. C-FRAME EXTENSION PAD ROTATED 180º THIS SIDE ONLY 1. Remove the M5 x 10 long SHCS on the side where the extra module is located. See Figure 6. 2. Rotate the Extension Pad 180º. 3. Reinstall the Extension Pad with the M5 x 10 long SHCS. 4. Follow the Tool Operation procedure for Daughtercard removal. MODULE ASSEMBLY Figure 6 Daughtercard Module Assembly Removal (With Daughtercard assemblies on both sides) When Daughtercard modules are stacked end to end on both sides, the extractor tool can be adjusted to allow the removal of the middle Daughtercard module. 1. Remove the M5 x 14 long SHCS on each the side where the extra modules are located. See Figure 7. 2. Rotate the Extension Pads 180º. 3. Reinstall the Extension Pads with the M5 x 10 long SHCS. 4. Follow the Tool Operation procedure for Daughtercard removal. M5 x 10 LONG SHCS M5 x 10 LONG SHCS C-FRAME EXTENSION PAD ROTATED 180º EXTENSION PAD ROTATED 180º MODULE ASSEMBLY MODULE ASSEMBLY Figure 7 Doc No: ATS-621008080 Revision: A Release Date: 03-20-13 Revision Date: 03-20-13 UNCONTROLLED COPY Page 3 of 4 Impact Daughtercard Removal Tool Daughtercard with Guide Module Assembly Removal M5 x 10 LONG SHCS When removing a Daughtercard with a Guide module the extractor tool can be adjusted for the additional space of the guide module. C-FRAME 1. Remove the M5 x 10 long SHCS on the side where the guide module is located. 2. Move the Extension Pad out on this side. See Figure 8. 3. Align the second threaded hole in the extension pad with the CREAR frame. CLAMP 4. Reinstall the M5 x 10 long SHCS thru the C-frame. NOTE: Remember to remove the screw holding the guide module to the PCB before removing the Daughtercard module. EXTENSION PAD MOVED OUT Figure 8 MODULE GUIDE ASSEMBLY 5. Follow the Tool Operation procedure for Daughtercard removal. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, store in a clean, dry area. CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-621008080 Revision: A Release Date: 03-20-13 Revision Date: 03-20-13 UNCONTROLLED COPY Page 4 of 4