0621009620

Backplane Header Removal Tool Backplane Header Removal Tool Application Tooling Specification Sheet Order No. 62100-9620 FEATURES   Universal tool used for removal of Impact™ Ortho BP headers Removes connector without damage to the PCB SCOPE Products: Impact™ Ortho BP backplane headers. See Product List below for order numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. Column No. 76285 Unguided 76285 Guided Left 76285 Guided Right 10 12 10 12 10 12 6 76845 Unguided 8 10 6 76845 Guide Left 8 10 Doc No: ATS-621009620 Revision: A 762850104 762850124 762850204 762850224 762852104 762856104 762852204 762856204 762854104 762858104 762854204 762858204 76845-0604 76845-1604 76845-1624 76845-0804 76845-0824 76845-1804 76845-1824 76845-0104 76845-0124 76845-1104 76845-1124 76845-2604 76845-6604 76845-2804 76845-6804 76845-2104 76845-6104 762850105 762850125 762850205 762850225 762852105 762856105 762852205 762856205 762854105 762858105 762854205 762858205 76845-0605 76845-1605 76845-1625 76845-0805 76845-0825 76845-1805 76845-1825 76845-0105 76845-0125 76845-1105 76845-1125 76845-2605 76845-6605 76845-2805 76845-6805 76845-2105 76845-6105 Backplane Header Order No. 762850107 762850108 762851104 762851105 762850127 762850128 762851124 762851125 762850207 762850208 762851204 762851205 762850227 762850228 762851224 762851225 762852107 762852108 762853104 762853105 762856107 762856108 762857104 762857105 762852207 762852208 762853204 762853205 762856207 762856208 762857204 762857205 762854107 762854108 762855104 762855105 762858107 762858108 762859104 762859105 762854207 762854208 762855204 762855205 762858207 762858208 762859204 762859205 76845-0607 76845-0608 76845-0614 76845-0615 76845-1607 76845-1608 76845-1614 76845-1615 76845-1627 76845-1628 76845-1634 76845-1635 76845-0807 76845-0808 76845-0814 76845-0815 76845-0827 76845-0828 76845-0834 76845-0835 76845-1807 76845-1808 76845-1814 76845-1815 76845-1827 76845-1828 76845-1834 76845-1835 76845-0107 76845-0108 76845-0114 76845-0115 76845-0127 76845-0128 76845-0134 76845-0135 76845-1107 76845-1108 76845-1114 76845-1115 76845-1127 76845-1128 76845-1134 76845-1135 76845-2607 76845-2608 76845-3604 76845-3605 76845-6607 76845-6608 76845-7604 76845-7605 76845-2807 76845-2808 76845-3804 76845-3805 76845-6807 76845-6808 76845-7804 76845-7805 76845-2107 76845-2108 76845-3104 76845-3105 76845-6107 76845-6108 76845-7104 76845-7105 Release Date: 12-12-14 Revision Date: 12-12-14 UNCONTROLLED COPY 762851107 762851127 762851207 762851227 762853107 762857107 762853207 762857207 762855107 762859107 762855207 762859207 76845-0617 76845-1617 76845-1637 76845-0817 76845-0837 76845-1817 76845-1837 76845-0117 76845-0137 76845-1117 76845-1137 76845-3607 76845-7607 76845-3807 76845-7807 76845-3107 76845-7107 762851108 762851128 762851208 762851228 762853108 762857108 762853208 762857208 762855108 762859108 762855208 762859208 76845-0618 76845-1618 76845-1638 76845-0818 76845-0838 76845-1818 76845-1838 76845-0118 76845-0138 76845-1118 76845-1138 76845-3608 76845-7608 76845-3808 76845-7808 76845-3108 76845-7108 Page 1 of 5 Backplane Header Removal Tool Series No. Column No. 6 76845 Guide Right 8 10 76855 Unguided 76855 Guide Left 76855 Guide Right 6 8 6 8 6 8 8 76985 Unguided 10 12 8 76985 Guided Left 10 12 8 76985 Guided Right 10 12 171880 Unguided 171880 Left 171880 Right 171884 Unguided 171884 Left 171884 Right 6 8 6 8 6 8 8 10 12 8 10 12 8 10 12 Doc No: ATS-621009620 Revision: A Backplane Header Order No. 76845-4604 76845-4605 76845-4607 76845-4608 76845-5604 76845-5605 76845-5607 76845-5608 76845-8604 76845-8605 76845-8607 76845-8608 76845-9604 76845-9605 76845-9607 76845-9608 76845-4804 76845-4805 76845-4807 76845-4808 76845-5804 76845-5805 76845-5807 76845-5808 76845-8804 76845-8805 76845-8807 76845-8808 76845-9804 76845-9805 76845-9807 76845-9808 76845-4104 76845-4105 76845-4107 76845-4108 76845-5104 76845-5105 76845-5107 76845-5108 76845-8104 76845-8105 76845-8107 76845-8108 76845-9104 76845-9105 76845-9107 76845-9108 76855-0604 76855-0605 76855-0607 76855-0608 76855-0624 76855-0625 76855-0627 76855-0628 76855-1604 76855-1605 76855-1607 76855-1608 76855-1624 76855-1625 76855-1627 76855-1628 76855-0804 76855-0805 76855-0807 76855-0808 76855-0824 76855-0825 76855-0827 76855-0828 76855-1804 76855-1805 76855-1807 76855-1808 76855-1824 76855-1825 76855-1827 76855-1828 76855-2604 76855-2605 76855-2607 76855-2608 76855-3604 76855-3605 76855-3607 76855-3608 76855-6604 76855-6605 76855-6607 76855-6608 76855-7604 76855-7605 76855-7607 76855-7608 76855-2804 76855-2805 76855-2807 76855-2808 76855-3804 76855-3805 76855-3807 76855-3808 76855-6804 76855-6805 76855-6807 76855-6808 76855-7804 76855-7805 76855-7807 76855-7808 76855-4604 76855-4605 76855-4607 76855-4608 76855-5604 76855-5605 76855-5607 76855-5608 76855-8604 76855-8605 76855-8607 76855-8608 76855-9604 76855-9605 76855-9607 76855-9608 76855-4804 76855-4805 76855-4807 76855-4808 76855-5804 76855-5805 76855-5807 76855-5808 76855-8804 76855-8805 76855-8807 76855-8808 76855-9804 76855-9805 76855-9807 76855-9808 76985-0804 76985-0805 76985-0807 76985-0808 76985-0824 76985-0825 76985-0827 76985-0828 76985-1804 76985-1805 76985-1807 76985-1808 76985-1824 76985-1825 76985-1827 76985-1828 76985-0104 76985-0105 76985-0107 76985-0108 76985-0124 76985-0125 76985-0127 76985-0128 76985-1104 76985-1105 76985-1107 76985-1108 76985-1124 76985-1125 76985-1127 76985-1128 76985-0204 76985-0205 76985-0207 76985-0208 76985-0224 76985-0225 76985-0227 76985-0228 76985-1204 76985-1205 76985-1207 76985-1208 76985-1224 76985-1225 76985-1227 76985-1228 76985-2804 76985-2805 76985-2807 76985-2808 76985-3804 76985-3805 76985-3807 76985-3808 76985-6804 76985-6805 76985-6807 76985-6808 76985-7804 76985-7805 76985-7807 76985-7808 76985-2104 76985-2105 76985-2107 76985-2108 76985-3104 76985-3105 76985-3107 76985-3108 76985-6104 76985-6105 76985-6107 76985-6108 76985-7104 76985-7105 76985-7107 76985-7108 76985-2204 76985-2205 76985-2207 76985-2208 76985-3204 76985-3205 76985-3207 76985-3208 76985-6204 76985-6205 76985-6207 76985-6208 76985-7204 76985-7205 76985-7207 76985-7208 76985-4804 76985-4805 76985-4807 76985-4808 76985-5804 76985-5805 76985-5807 76985-5808 76985-8804 76985-8805 76985-8807 76985-8808 76985-9804 76985-9805 76985-9807 76985-9808 76985-4104 76985-4105 76985-4107 76985-4108 76985-5104 76985-5105 76985-5107 76985-5108 76985-8104 76985-8105 76985-8107 76985-8108 76985-9104 76985-9105 76985-9107 76985-9108 76985-4204 76985-4205 76985-4207 76985-4208 76985-5204 76985-5205 76985-5207 76985-5208 76985-8204 76985-8205 76985-8207 76985-8208 76985-9204 76985-9205 76985-9207 76985-9208 171880-1604 171880-1605 171880-1607 171880-1608 171880-1624 171880-1625 171880-1627 171880-1628 171880-1804 171880-1805 171880-1807 171880-1808 171880-1824 171880-1825 171880-1827 171880-1828 171880-3604 171880-3605 171880-3607 171880-3608 171880-7604 171880-7605 171880-7607 171880-7608 171880-3804 171880-3805 171880-3807 171880-3808 171880-7804 171880-7805 171880-7807 171880-7808 171880-5604 171880-5605 171880-5607 171880-5608 171880-9604 171880-9605 171880-9607 171880-9608 171880-5804 171880-5805 171880-5807 171880-5808 171880-9804 171880-9805 171880-9807 171880-9808 171884-1804 171884-1805 171884-1807 171884-1808 171884-1824 171884-1825 171884-1827 171884-1828 171884-1104 171884-1105 171884-1107 171884-1108 171884-1124 171884-1125 171884-1127 171884-1128 171884-1204 171884-1205 171884-1207 171884-1208 171884-1224 171884-1225 171884-1227 171884-1228 171884-3804 171884-3805 171884-3807 171884-3808 171884-7804 171884-7805 171884-7807 171884-7808 171884-3104 171884-3105 171884-3107 171884-3108 171884-7104 171884-7105 171884-7107 171884-7108 171884-3204 171884-3205 171884-3207 171884-3208 171884-7204 171884-7205 171884-7207 171884-7208 171884-5804 171884-5805 171884-5807 171884-5808 171884-9804 171884-9805 171884-9807 171884-9808 171884-5104 171884-5105 171884-5107 171884-5108 171884-9104 171884-9105 171884-9107 171884-9108 171884-5204 171884-5205 171884-5207 171884-5208 171884-9204 171884-9205 171884-9207 171884-9208 Release Date: 12-12-14 Revision Date: 12-12-14 UNCONTROLLED COPY Page 2 of 5 Backplane Header Removal Tool DESCRIPTION TOP SUPPORT LIFT SCREW KNOB Figure 1 illustrates the principal parts of the removal tool. LIFTING SCREW LIFTING BAR PCB SUPPORT PCB SUPPORT Tool Restrictions LIFTING JAWS Figure 1 In order for this tool to function, there is a “Keep-Out Zone” of .197” (5.00mm) around the header that needs to be clear of other components. See Figure 2. This is a general requirement, regardless of the header being removed. KEEP-OUT ZONE CLEAR OF OTHER COMPONENTS (ALL AROUND) Note: Be sure that all parts of the removal tool will clear any components on the printed circuit board during use. Tape may also be placed over circuit traces or on the bottom of the PCB Support for added protection of the printed circuit board. PCB 5.0mm Minimum ALL AROUND Tool Operation Figure 2 Note: Some longer-length headers may need the following steps repeated, with the tool being re-applied along the length of the assembly. ADJUSTING KNOB 1. Slide the PCB Supports and Lifting Jaws by turning the adjusting knobs on the PCB supports fully open. See Figure 3. Turn the Lifting Screw Knob counterclockwise (CCW) until the Lifting Jaws are slightly below the PCB Supports. At this point, the end of the Lifting Screw will be nearly flush with the bottom of the Lifting Bar. TURN KNOB CCW END OF SCREW NEARLY FLUSH ADJUSTING KNOB Figure 3 PCB SUPPORT SMALL TEETH ON JAW Doc No: ATS-621009620 Revision: A SLIDE OPEN Release Date: 12-12-14 Revision Date: 12-12-14 UNCONTROLLED COPY LARGE TEETH ON JAW Page 3 of 5 Backplane Header Removal Tool 2. Move the tool down over the outside walls of the backplane housing. Note that the jaws have “teeth” that engage the recessed area of the housing (near the PCB surface). See Figure 4. The large teeth must engage in the large recessed area of the housing and the small teeth must engage in the small recessed area of the housing. Note: The lifting jaws must engage the recesses in the housing so it can be lifted off the PCB. SMALL TEETH ON JAW 3. Close the Lifting Jaws by turning the adjusting knobs on the PCB onto the backplane header housing. When the teeth are properly engaged in the recesses, the inside of the Lifting Jaws should be very close to the sides of the header housing. See Figure 5. LIFTING JAW CLOSE TO THE SIDE OF THE HOUSING LIFT SCREW LIFT SCREW OFF-CENTER 4. Ideally, the Lift Screw should be centered on the width of the backplane assembly. This will prevent the header assembly from tilting as it is removed from the PCB. If the screw is off-center, the top of the tool (screw, Lifting Bar, and Top Support) can be adjusted until centered. See Figure 5. 5. The PCB support adjusting knobs must be tightened firmly against the housing wall. Be certain the correct size teeth (large or small) are orientated to the large and small recesses in the housing. 6. Turn the Lift Screw Knob clockwise (CW) until the PCB Supports contact the printed circuit board. PCB LARGE TEETH ON JAW LIFT SCREW Figure 5 LIFT SCREW CENTERED ADJUSTING KNOB FOR CENTERING TOOL OVER PRODUCT Release Date: 12-12-14 Revision Date: 12-12-14 Figure 4 LIFTING JAW CLOSE TO THE SIDE OF THE HOUSING KNOB TURNED CLOCKWISE ADJUSTING KNOB FOR CENTERING TOOL OVER PRODUCT Figure 6 LIFTING JAW PCB Doc No: ATS-621009620 Revision: A RECESS IN HOUSING UNCONTROLLED COPY PCB SUPORT ON THE PCB HEADER REMOVED Page 4 of 5 Backplane Header Removal Tool 7. Continue turning the Lift Screw Knob clockwise (CW) until the backplane header is removed from the printed circuit board. See Figure 6. 8. Move the extraction tool away from the printed circuit board. Loosen the PCB Supports by turning the adjusting knobs counter-clockwise (CCW) the Lifting Jaws will open to release the header from the tool. Discard the header. Note: After the backplane header is removed from the PCB, some terminals may be left in the PCB. This is not a tooling malfunction. If there are terminals left in the PCB use a pair of long nose pliers to remove them carefully so no damage is caused to the PCB. Caution is required when using this method; if a terminal is incorrectly gripped or pulled away at an angle, it could break off inside the PCB hole. After terminals are pulled out of the PCB, they should be discarded. The PCB should be free of any contact debris. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, store in a clean, dry area. CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-621009620 Revision: A Release Date: 12-12-14 Revision Date: 12-12-14 UNCONTROLLED COPY Page 5 of 5