0621009740

Impel Daughtercard Removal Tool IMPEL  DaughterCard Signal Removal Tool Application Tooling Specification Sheet Order No. 62100-9740 FEATURES This tool is designed for the removal of an IMPEL Daughtercard signal module Removes Module without damage to the PCB Use tool 62201-8915 for inserting 4 pair by 6 column Module assemblies SCOPE Products: IMPEL Daughtercard signal module, 4 Pair x 6 columns (3.0mm pitch). See Product List below for order numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Series No. 171330 Column 6 Guide Style Unguided Daughtercard Header Order No. 171330-1038 DESCRIPTION Figure 1 illustrates the principal parts of the removal tool. WING KNOB C-FRAME THUMB SCREW Figure 1 CLAMP FRONT Doc No: ATS-621009740 Revision: A EXTENSION PADS (2) Release Date: 11-28-12 Revision Date: 11-28-12 CLAMP REAR UNCONTROLLED COPY Page 1 of 4 Impel Daughtercard Removal Tool SIGNAL MODULE Tool Restrictions 5.0mm MINIMUM These tools require a “Keep Out Zone” around the Module free of components. The rear of the Module should be 5.00mm (.197”). The right and left sides should be 5.00mm (.197”). See Figure 2. This is a general requirement, regardless of the module being removed. Note: Be sure that all parts of the removal tool will clear any components on the printed circuit board during use. Tape may also be placed over circuit traces or on the bottom of the PCB Support for added protection of the printed circuit board. 5.0mm MINIMUM (BOTH SIDES) PCB Figure 2 KEEP OUT ZONE Tool Operation 1. Turn the wing knob counter clockwise so the clamp rear and clamp front are approximately 4mm below the bottom edge of the extension pads. See Figure 3. 2. Turn the thumb screw counter clockwise so the clamp front can slide forward shown in Figure 4. 3. Position the extractor tool over the outside walls of the Daughtercard module. See figure 5. TURN WING KNOB CCW TURN THUMB SCREW CCW LIFTING SCREW EXTENSION PAD 4mm TURN WING KNOB CCW CLAMP FRONT Figure 3 CLAMP REAR Figure 4 TURN THUMB SCREW CCW CLAMP FRONT CLAMP REAR CLAMP FRONT FRONT OF MODULE Figure 5 Doc No: ATS-621009740 Revision: A Release Date: 11-28-12 Revision Date: 11-28-12 UNCONTROLLED COPY Page 2 of 4 Impel Daughtercard Removal Tool 4. Slide the clamp front onto the bottom lip of the front module by turning the thumb screw clockwise. See Figure 6. 5. Continue turning the thumb screw until the clamp rear is pulled into position and is seated in the recessed slots of the clamp rear. 6. Make sure the clamp front and rear are in position before lifting the Daughtercard module off the PCB. 7. Turn the wing knob clockwise (CW) until the extension pads contact the printed circuit board. See Figure 7. 8. Continue turning the wing knob clockwise (CW) until the Daughtercard module is removed from the printed circuit board. 9. Move the extraction tool away from the printed circuit board. Turn the wing knob counter-clockwise (CCW) and turn the thumb screw counterclockwise (CCW) to release the module from the extractor tool. Discard the module. KNOB TURNED CLOCKWISE TURN THUMB SCREW CLOCKWISE CLAMP REAR IN HOUSING SLOTS EXTENSION PAD RESTING ON THE PCB PCB Figure 6 HOUSING RESTING ON THE CLAMP FRONT Figure 7 Note: After the Daughtercard module is removed from the PCB, some terminals may be left in the PCB. This is not a tooling malfunction. If there are terminals left in the PCB use a pair of long nose pliers to remove them carefully so no damage is caused to the PCB. Caution is required when using this method; if a terminal is incorrectly gripped or pulled away at an angle, it could break off inside the PCB hole. After terminals are pulled out of the PCB, they should be discarded. The PCB should be free of any contact debris. Daughtercard Module Assembly Removal M5 x 14 LONG SHCS (With Module Assemblies on one side) When Daughtercard modules are stacked end to end on one side the extrator tool can be converted to allow the removal of the EXTENSION PAD desired daughtercard module. ROTATED 180º C-FRAME THIS SIDE ONLY 1. Remove the M5 x 14 long SHCS on the side where the extra module is located. See Figure 8. 2. Rotate the extension pad 180º. 3. Reinstall the M5 x 14 long SHCS thru the C-frame. 4. Follow the tool operation for removal. MODULE ASSEMBLY Figure 8 Doc No: ATS-621009740 Revision: A Release Date: 11-28-12 Revision Date: 11-28-12 UNCONTROLLED COPY Page 3 of 4 Impel Daughtercard Removal Tool Daughtercard Module Assembly Removal (With Module Assemblies on both sides) M5 x 14 LONG SHCS When Daughtercard modules are stacked end to end on both sides the extrator tool can be converted to allow the removal of the desired daughtercard module. C-FRAME 1. Remove the M5 x 14 long SHCS on each the side where the extra modules are located. See Figure 9. 2. Rotate the extension pads 180º. 3. Reinstall the M5 x 14 long SHCS thru the C-frame. 4. Follow the tool operation for removal. M5 x 14 LONG SHCS EXTENSION PAD ROTATED 180º EXTENSION PAD ROTATED 180º MODULE ASSEMBLY Daughtercard Guided Module Assembly Removal MODULE ASSEMBLY Figure 9 When removing a Daughtercard with a Guide module the extractor tool can be converted as follows:. M5 x 14 LONG SHCS 1. Remove the M5 x 14 long SHCS on the side where the guide module is located. 2. Move the extension pad out on this side. See Figure 10. 3. Align the second threaded hole in the extension pad with the Cframe. 4. Reinstall the M5 x 14 long SHCS thru the C-frame. C-FRAME EXTENSION PAD MOVED OUT NOTE: Remove the screw holding the guide module to the PCB before removing the Daughtercard module. Figure 10 5. Follow the tool operation for removal. MODULE GUIDE ASSEMBLY Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, store in a clean, dry area. CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-621009740 Revision: A Release Date: 11-28-12 Revision Date: 11-28-12 UNCONTROLLED COPY Page 4 of 4