0621009800

IDT Hand Tool Module IDT Mini Mi II™ System Hand Tool Application Tooling Specification Sheet Order No. 62100-9800 FEATURES

% % Terminates wire directly into the receptacle housing assembly Accommodate 2 to 20 circuit connectors A full cycle ratchet ensures complete terminations This tool is designed for prototype or low volume work only and is not intended for production SCOPE Products: 1.25mm (.049") Pitch Mini Mi II™ System Wire-to-Board Insulation Displacement Receptacle Housing assemblies. Series 51336 and 54596 (2 to 20-circuits) Applicable wire: UL10272 AWG 26/28 discrete wire (Insulation O.D 0.8-0.9mm) Product List The following is a partial list of the product order numbers that this tool is designed to run. Updates to this list are available on www.molex.com. Connector Series No. 51336 54596 Doc No: ATS-621009800 Revision: B 51336-0210 51336-0810 51336-1410 51336-2010 54596-0210 54596-0410 54596-0610 54596-0810 54596-1010 54596-1210 54596-1410 54596-1610 54596-1810 54596-2010 Connector Order No. 51336-0310 51336-0410 51336-0510 51336-0610 51336-0710 51336-0910 51336-1010 51336-1110 51336-1210 51336-1310 51336-1510 51336-1610 51336-1710 51336-1810 51336-1910 54596-0212 54596-0412 54596-0612 54596-0812 54596-1012 54596-1212 54596-1412 54596-1612 54596-1812 54596-2012 Release Date: 07-07-10 Revision Date: 09-20-10 54596-0213 54596-0413 54596-0613 54596-0813 54596-1013 54596-1213 54596-1413 54596-1613 54596-1813 54596-2013 54596-0310 54596-0510 54596-0710 54596-0910 54596-1110 54596-1310 54596-1510 54596-1710 54596-1910 UNCONTROLLED COPY 54596-0312 54596-0512 54596-0712 54596-0912 54596-1112 54596-1312 54596-1512 54596-1712 54596-1912 54596-0313 54596-0513 54596-0713 54596-0913 54596-1113 54596-1313 54596-1513 54596-1713 54596-1913 Page 1 of 7 IDT Hand Tool Module INDEX LOCATORS OPERATION Open the hand tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will and the handle will spring open. CONNECTOR SLIDE SPRING PLUNGER LOCK 1. Pull back on the spring NEST plunger lock on the connector CONNECTOR slide and hold it in place. 2. Place the proper connector into the connector slide; the flat side of the connector HANDLES should be against the slide, OPEN Figure 1 and the slots should be facing up. See Figure 1. 3. Release the spring plunger lock. The spring plunger lock will extend and hold the connector. 4. Insert the connector slide into the track of the hand tool by firmly pushing it over the index locators until an audible “click” is heard. This will be the first position for the first wire. Connectors can be loaded with the connector slide already installed in the tool. WIRE PUSHED INTO THE CONNECTOR WIRE CONNECTOR IN PLACE CONNECTOR IN PLACE CONNECTOR SLIDE TERMINATION PUNCH Figure 2 WIRE SLOT Figure 3 5. Place the first wire into the wire slot until it stops. See Figure 2. 6. While holding the wire in place, squeeze the handles together, the termination punch will terminate the wire into the connector. See figure 3. 7. Continue squeezing the handles together until the ratchet releases. 8. Open the tool handles slowly. Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 2 of 7 IDT Hand Tool Module Note: The full cycle ratchet action will not release the tool until it has been fully closed. Note: If something jams, the ratchet mechanism can be released by pushing upward on the ratchet pawl at the base of the trigger. See Figure 5. 9. 10. 11. 12. 13. Index to the next position by pushing the connector slide over until it stops or “clicks” into position. Repeat steps 5, 6, and 7 until all wires are terminated. Push the connector slide all the way to the left. Pull back on the spring plunger lock on the connector slide and hold down. Remove the completed connector assembly from the slide. COMPLETE CONNECTOR ASSEMBLY CONNECTOR SLIDE HANDLES OPEN LAST WIRE TERMINATED Figure 4 Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 3 of 7 IDT Hand Tool Module CAUTION: Molex specifications are valid only when used with Molex connectors and tooling. Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 4 of 7 IDT Hand Tool Module Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove the plastic handles from the metal tool frame by removing the screws and remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a maximum service life of trouble free terminating. Light oil used at the pivot points every 5,000 terminations or 3 months, will significantly enhance the tool life. 4. Wipe excess oil from hand tool, particularly from the terminating area. 5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the termination punch and store the tool in a clean, dry area. Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing the ratchet release lever up. See Figure 5. How to Adjust Tool Preload RATCHET RELEASE LEVER It may be necessary over the life of the tool to adjust tool handle preload force. Listed below are the steps required to adjust the termination force of the hand tool to obtain proper conditions: NUMBERED ADJUSTMENT WHEEL Figure 5 REMOVE THE LOCKING 2mm SCREW TURN WITH A SMALL SCREW DRIVER Figure 6 TURN CLOCKWISE (CW) OR COUNTER CLOCKWISE (CCW) TO ADJUST THE PRE-LOAD Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 5 of 7 IDT Hand Tool Module 1. Remove the 2mm locking screw from the numbered adjusting wheel using a screw driver. See Figure 6. 2. Using the same screw driver turn the adjustment wheel to the next highest number. Note: The uneven numbers are in clockwise (CW) direction and the even numbers are counter clockwise (CCW). 3. Example: If the preload is set at number 5, then to increase the preload, turn the adjustment wheel until the 6th position is located over the 2mm locking screw tapped hole. If it is necessary to move to the 7th position, then the adjustment wheel should be turned counter clockwise (CCW) until the 7th position is over the 2mm locking screw tapped hole. 4. Replace the 2mm locking screw, aligning the nearest notch in the setting wheel to locking screw. 5. Check for proper termination depth after the tool handle preload force is adjusted. Repeat these steps until the desired result is obtained. Warranty This tool is for terminating individual wires into insulation displacement connectors only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool, free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex specifications are valid only when used with Molex connectors and tooling. CAUTIONS: 1. Manually powered hand tools are intended for low volume, prototyping, or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex connectors and wires specified for this tool. Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 6 of 7 IDT Hand Tool Module PARTS LIST Item 1 2 3 4 5 Order No Description Quantity 63819-4800 Hand Crimp Tool 1 (Figure 4) 11-11-0320 Spring (Ratchet) 1 63600-0479 Spring (Main) 1 69008-0972 Adjuster Wheel 1 62100-9801 Termination Punch 1 3 4 1 5 2 Figure 4 http://www.molex.com Doc No: ATS-621009800 Revision: B Release Date: 07-07-10 Revision Date: 09-20-10 UNCONTROLLED COPY Page 7 of 7