0622018617

I-Trac™ Backplane Press-In Tool I-Trac™ Backplane Module Installation Application Tooling Specification Press-In Tool Order No. 62201-8617 FEATURES


Polarized tool prevents product damage. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Backplane Signal Module Assembly, 75705 Series 8 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Open Left End Wall Dual End Wall Right End Wall Open Left End Wall Dual End Wall Right End Wall Columns Guide Left 8 Guide Right 8 Doc No: ATS-622018617 Revision: C 8 75705 Series Numbers Assembly Order Number 75705-0802 75705-0803 75705-0804 75705-0812 75705-0813 75705-0814 75705-0822 75705-0823 75705-0824 75705-0832 75705-0833 75705-0834 75705-1802 75705-1803 75705-1804 75705-1812 75705-1813 75705-1814 75705-1822 75705-1823 75705-1824 75705-1832 75705-1833 75705-1834 75705-2802 75705-2803 75705-2804 75705-2812 75705-2813 75705-2814 75705-2822 75705-2823 75705-2824 75705-2832 75705-2833 75705-2834 75705-2842 75705-2843 75705-2844 75705-2852 75705-2853 75705-2854 75705-2862 75705-2863 75705-2864 75705-2872 75705-2873 75705-2874 75705-2882 75705-2883 75705-2884 75705-3802 75705-3803 75705-3804 75705-3812 75705-3813 75705-3814 75705-3822 75705-3823 75705-3824 75705-3832 75705-3833 75705-3834 75705-3842 75705-3843 75705-3844 75705-3852 75705-3853 75705-3854 75705-3862 75705-3863 75705-3864 75705-3872 75705-3873 75705-3874 75705-3882 75705-3883 75705-3884 75705-4802 75705-4803 75705-4804 75705-4812 75705-4813 75705-4814 75705-4822 75705-4823 75705-4824 Release Date: 09-27-06 Revision Date: 02-18-09 75705-0805 75705-0815 75705-0825 75705-0835 75705-1805 75705-1815 75705-1825 75705-1835 75705-2805 75705-2815 75705-2825 75705-2835 75705-2845 75705-2855 75705-2865 75705-2875 75705-2885 75705-3805 75705-3815 75705-3825 75705-3835 75705-3845 75705-3855 75705-3865 75705-3875 75705-3885 75705-4805 75705-4815 75705-4825 UNCONTROLLED COPY Page 1 of 5 I-Trac™ Backplane Press-In Tool Guide Style Columns Guide Right 8 Guide Left With End Wall 8 Guide Right With End Wall 8 Doc No: ATS-622018617 Revision: C 75705 Series Numbers Assembly Order Number 75705-4832 75705-4833 75705-4834 75705-4842 75705-4843 75705-4844 75705-4852 75705-4853 75705-4854 75705-4862 75705-4863 75705-4864 75705-4872 75705-4873 75705-4874 75705-4882 75705-4883 75705-4884 75705-5802 75705-5803 75705-5804 75705-5812 75705-5813 75705-5814 75705-5822 75705-5823 75705-5824 75705-5832 75705-5833 75705-5834 75705-5842 75705-5843 75705-5844 75705-5852 75705-5853 75705-5854 75705-5862 75705-5863 75705-5864 75705-5872 75705-5873 75705-5874 75705-5882 75705-5883 75705-5884 75705-6802 75705-6803 75705-6804 75705-6812 75705-6813 75705-6814 75705-6822 75705-6823 75705-6824 75705-6832 75705-6833 75705-6834 75705-6842 75705-6843 75705-6844 75705-6852 75705-6853 75705-6854 75705-6862 75705-6863 75705-6864 75705-6872 75705-6873 75705-6874 75705-6882 75705-6883 75705-6884 75705-7802 75705-7803 75705-7804 75705-7812 75705-7813 75705-7814 75705-7822 75705-7823 75705-7824 75705-7832 75705-7833 75705-7834 75705-7842 75705-7843 75705-7844 75705-7852 75705-7853 75705-7854 75705-7862 75705-7863 75705-7864 75705-7872 75705-7873 75705-7874 75705-7882 75705-7883 75705-7884 75705-8802 75705-8803 75705-8804 75705-8812 75705-8813 75705-8814 75705-8822 75705-8823 75705-8824 75705-8832 75705-8833 75705-8834 75705-8842 75705-8843 75705-8844 75705-8852 75705-8853 75705-8854 75705-8862 75705-8863 75705-8864 75705-8872 75705-8873 75705-8874 75705-8882 75705-8883 75705-8884 75705-9802 75705-9803 75705-9804 75705-9812 75705-9813 75705-9814 75705-9822 75705-9823 75705-9824 75705-9832 75705-9833 75705-9834 75705-9842 75705-9843 75705-9844 75705-9852 75705-9853 75705-9854 75705-9862 75705-9863 75705-9864 75705-9872 75705-9873 75705-9874 75705-9882 75705-9883 75705-9884 Release Date: 09-27-06 Revision Date: 02-18-09 75705-4835 75705-4845 75705-4855 75705-4865 75705-4875 75705-4885 75705-5805 75705-5815 75705-5825 75705-5835 75705-5845 75705-5855 75705-5865 75705-5875 75705-5885 75705-6805 75705-6815 75705-6825 75705-6835 75705-6845 75705-6855 75705-6865 75705-6875 75705-6885 75705-7805 75705-7815 75705-7825 75705-7835 75705-7845 75705-7855 75705-7865 75705-7875 75705-7885 75705-8805 75705-8815 75705-8825 75705-8835 75705-8845 75705-8855 75705-8865 75705-8875 75705-8885 75705-9805 75705-9815 75705-9825 75705-9835 75705-9845 75705-9855 75705-9865 75705-9875 75705-9885 UNCONTROLLED COPY Page 2 of 5 I-Trac™ Backplane Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 29.6mm (1.17 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018617 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 5 I-Trac™ Backplane Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the backplane signal module(s) into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the application tool into the header assembly with the orientation peg on the tool entering the #1 circuit notch at the top of the connector housing. See Figure 2. ORIENTATION PEG Figure 2 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018617 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 5 I-Trac™ Backplane Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018617 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 5 of 5