0622018620

I-Trac™ Backplane Press-In Tool I-Trac™ Backplane Module Installation Application Tooling Specification Press-In Tool Order No. 62201-8620 FEATURES


Polarized tool prevents product damage. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Backplane Signal Module Assembly, 76035 Series 9 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Open Left End Wall Dual End Wall Right End Wall Open Left End Wall Dual End Wall Right End Wall Columns Guide Left 9 Guide Right 9 Doc No: ATS-622018620 Revision: C 9 76035 Series Numbers Assembly Order Number 76035-0902 76035-0903 76035-0904 76035-0912 76035-0913 76035-0914 76035-0922 76035-0923 76035-0924 76035-0932 76035-0933 76035-0934 76035-1902 76035-1903 76035-1904 76035-1912 76035-1913 76035-1914 76035-1922 76035-1923 76035-1924 76035-1932 76035-1933 76035-1934 76035-2902 76035-2903 76035-2904 76035-2912 76035-2913 76035-2914 76035-2922 76035-2923 76035-2924 76035-2932 76035-2933 76035-2934 76035-2942 76035-2943 76035-2944 76035-2952 76035-2953 76035-2954 76035-2962 76035-2963 76035-2964 76035-2972 76035-2973 76035-2974 76035-2982 76035-2983 76035-2984 76035-3902 76035-3903 76035-3904 76035-3912 76035-3913 76035-3914 76035-3922 76035-3923 76035-3924 76035-3932 76035-3933 76035-3934 76035-3942 76035-3943 76035-3944 76035-3952 76035-3953 76035-3954 76035-3962 76035-3963 76035-3964 76035-3972 76035-3973 76035-3974 76035-3982 76035-3983 76035-3984 76035-4902 76035-4903 76035-4904 76035-4912 76035-4913 76035-4914 76035-4922 76035-4923 76035-4924 76035-4932 76035-4933 76035-4934 Release Date: 09-27-06 Revision Date: 02-18-09 76035-0905 76035-0915 76035-0925 76035-0935 76035-1905 76035-1915 76035-1925 76035-1935 76035-2905 76035-2915 76035-2925 76035-2935 76035-2945 76035-2955 76035-2965 76035-2975 76035-2985 76035-3905 76035-3915 76035-3925 76035-3935 76035-3945 76035-3955 76035-3965 76035-3975 76035-3985 76035-4905 76035-4915 76035-4925 76035-4935 UNCONTROLLED COPY Page 1 of 5 I-Trac™ Backplane Press-In Tool Guide Style Columns Guide Right 9 Guide Left With End Wall 9 Guide Right With End Wall 9 Doc No: ATS-622018620 Revision: C 76035 Series Numbers Assembly Order Number 76035-4942 76035-4943 76035-4944 76035-4952 76035-4953 76035-4954 76035-4962 76035-4963 76035-4964 76035-4972 76035-4973 76035-4974 76035-4982 76035-4983 76035-4984 76035-5902 76035-5903 76035-5904 76035-5912 76035-5913 76035-5914 76035-5922 76035-5923 76035-5924 76035-5932 76035-5933 76035-5934 76035-5942 76035-5943 76035-5944 76035-5952 76035-5953 76035-5954 76035-5962 76035-5963 76035-5964 76035-5972 76035-5973 76035-5974 76035-5982 76035-5983 76035-5984 76035-6902 76035-6903 76035-6904 76035-6912 76035-6913 76035-6914 76035-6922 76035-6923 76035-6924 76035-6932 76035-6933 76035-6934 76035-6942 76035-6943 76035-6944 76035-6952 76035-6953 76035-6954 76035-6962 76035-6963 76035-6964 76035-6972 76035-6973 76035-6974 76035-6982 76035-6983 76035-6984 76035-7902 76035-7903 76035-7904 76035-7912 76035-7913 76035-7914 76035-7922 76035-7923 76035-7924 76035-7932 76035-7933 76035-7934 76035-7942 76035-7943 76035-7944 76035-7952 76035-7953 76035-7954 76035-7962 76035-7963 76035-7964 76035-7972 76035-7973 76035-7974 76035-7982 76035-7983 76035-7984 76035-8902 76035-8903 76035-8904 76035-8912 76035-8913 76035-8914 76035-8922 76035-8923 76035-8924 76035-8932 76035-8933 76035-8934 76035-8942 76035-8943 76035-8944 76035-8952 76035-8953 76035-8954 76035-8962 76035-8963 76035-8964 76035-8972 76035-8973 76035-8974 76035-8982 76035-8983 76035-8984 76035-9902 76035-9903 76035-9904 76035-9912 76035-9913 76035-9914 76035-9922 76035-9923 76035-9924 76035-9932 76035-9933 76035-9934 76035-9942 76035-9943 76035-9944 76035-9952 76035-9953 76035-9954 76035-9962 76035-9963 76035-9964 76035-9972 76035-9973 76035-9974 76035-9982 76035-9983 76035-9984 Release Date: 09-27-06 Revision Date: 02-18-09 76035-4945 76035-4955 76035-4965 76035-4975 76035-4985 76035-5905 76035-5915 76035-5925 76035-5935 76035-5945 76035-5955 76035-5965 76035-5975 76035-5985 76035-6905 76035-6915 76035-6925 76035-6935 76035-6945 76035-6955 76035-6965 76035-6975 76035-6985 76035-7905 76035-7915 76035-7925 76035-7935 76035-7945 76035-7955 76035-7965 76035-7975 76035-7985 76035-8905 76035-8915 76035-8925 76035-8935 76035-8945 76035-8955 76035-8965 76035-8975 76035-8985 76035-9905 76035-9915 76035-9925 76035-9935 76035-9945 76035-9955 76035-9965 76035-9975 76035-9985 UNCONTROLLED COPY Page 2 of 5 I-Trac™ Backplane Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 33.3mm (1.31 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018620 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 5 I-Trac™ Backplane Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the backplane signal module(s) into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the application tool into the header assembly with the orientation peg on the tool entering the #1 circuit notch at the top of the connector housing. See Figure 2. ORIENTATION PEG Figure 2 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018620 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 5 I-Trac™ Backplane Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018620 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 5 of 5