0622018621

I-Trac™ Backplane Press-In Tool Backplane Module Installation Application Tooling Specification Press-In Tool Order No. 62201-8621 FEATURES


Polarized tool prevents product damage. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Backplane Signal Module Assembly, 76035 Series 10 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Open Left End Wall Dual End Wall Right End Wall Open Left End Wall Dual End Wall Right End Wall Columns Guide Left 10 Guide Right 10 Doc No: ATS-622018621 Revision: C 10 76035 Series Numbers Assembly Order Number 76035-0102 76035-0103 76035-0104 76035-0112 76035-0113 76035-0114 76035-0122 76035-0123 76035-0124 76035-0132 76035-0133 76035-0134 76035-1102 76035-1103 76035-1104 76035-1112 76035-1113 76035-1114 76035-1122 76035-1123 76035-1124 76035-1132 76035-1133 76035-1134 76035-2102 76035-2103 76035-2104 76035-2112 76035-2113 76035-2114 76035-2122 76035-2123 76035-2124 76035-2132 76035-2133 76035-2134 76035-2142 76035-2143 76035-2144 76035-2152 76035-2153 76035-2154 76035-2162 76035-2163 76035-2164 76035-2172 76035-2173 76035-2174 76035-2182 76035-2183 76035-2184 76035-3102 76035-3103 76035-3104 76035-3112 76035-3113 76035-3114 76035-3122 76035-3123 76035-3124 76035-3132 76035-3133 76035-3134 76035-3142 76035-3143 76035-3144 76035-3152 76035-3153 76035-3154 76035-3162 76035-3163 76035-3164 76035-3172 76035-3173 76035-3174 76035-3182 76035-3183 76035-3184 76035-4102 76035-4103 76035-4104 76035-4112 76035-4113 76035-4114 76035-4122 76035-4123 76035-4124 Release Date: 09-27-06 Revision Date: 02-18-09 76035-0105 76035-0115 76035-0125 76035-0135 76035-1105 76035-1115 76035-1125 76035-1135 76035-2105 76035-2115 76035-2125 76035-2135 76035-2145 76035-2155 76035-2165 76035-2175 76035-2185 76035-3105 76035-3115 76035-3125 76035-3135 76035-3145 76035-3155 76035-3165 76035-3175 76035-3185 76035-4105 76035-4115 76035-4125 UNCONTROLLED COPY Page 1 of 5 I-Trac™ Backplane Press-In Tool Guide Style Columns Guide Right 10 Guide Left With End Wall 10 Guide Right With End Wall 10 Doc No: ATS-622018621 Revision: C 76035 Series Numbers Assembly Order Number 76035-4132 76035-4133 76035-4134 76035-4142 76035-4143 76035-4144 76035-4152 76035-4153 76035-4154 76035-4162 76035-4163 76035-4164 76035-4172 76035-4173 76035-4174 76035-4182 76035-4183 76035-4184 76035-5102 76035-5103 76035-5104 76035-5112 76035-5113 76035-5114 76035-5122 76035-5123 76035-5124 76035-5132 76035-5133 76035-5134 76035-5142 76035-5143 76035-5144 76035-5152 76035-5153 76035-5154 76035-5162 76035-5163 76035-5164 76035-5172 76035-5173 76035-5174 76035-5182 76035-5183 76035-5184 76035-6102 76035-6103 76035-6104 76035-6112 76035-6113 76035-6114 76035-6122 76035-6123 76035-6124 76035-6132 76035-6133 76035-6134 76035-6142 76035-6143 76035-6144 76035-6152 76035-6153 76035-6154 76035-6162 76035-6163 76035-6164 76035-6172 76035-6173 76035-6174 76035-6182 76035-6183 76035-6184 76035-7102 76035-7103 76035-7104 76035-7112 76035-7113 76035-7114 76035-7122 76035-7123 76035-7124 76035-7132 76035-7133 76035-7134 76035-7142 76035-7143 76035-7144 76035-7152 76035-7153 76035-7154 76035-7162 76035-7163 76035-7164 76035-7172 76035-7173 76035-7174 76035-7182 76035-7183 76035-7184 76035-8102 76035-8103 76035-8104 76035-8112 76035-8113 76035-8114 76035-8122 76035-8123 76035-8124 76035-8132 76035-8133 76035-8134 76035-8142 76035-8143 76035-8144 76035-8152 76035-8153 76035-8154 76035-8162 76035-8163 76035-8164 76035-8172 76035-8173 76035-8174 76035-8182 76035-8183 76035-8184 76035-9102 76035-9103 76035-9104 76035-9112 76035-9113 76035-9114 76035-9122 76035-9123 76035-9124 76035-9132 76035-9133 76035-9134 76035-9142 76035-9143 76035-9144 76035-9152 76035-9153 76035-9154 76035-9162 76035-9163 76035-9164 76035-9172 76035-9173 76035-9174 76035-9182 76035-9183 76035-9184 Release Date: 09-27-06 Revision Date: 02-18-09 76035-4135 76035-4145 76035-4155 76035-4165 76035-4175 76035-4185 76035-5105 76035-5115 76035-5125 76035-5135 76035-5145 76035-5155 76035-5165 76035-5175 76035-5185 76035-6105 76035-6115 76035-6125 76035-6135 76035-6145 76035-6155 76035-6165 76035-6175 76035-6185 76035-7105 76035-7115 76035-7125 76035-7135 76035-7145 76035-7155 76035-7165 76035-7175 76035-7185 76035-8105 76035-8115 76035-8125 76035-8135 76035-8145 76035-8155 76035-8165 76035-8175 76035-8185 76035-9105 76035-9115 76035-9125 76035-9135 76035-9145 76035-9155 76035-9165 76035-9175 76035-9185 UNCONTROLLED COPY Page 2 of 5 I-Trac™ Backplane Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. ALONE WITH 62201-95XX RAIL Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 37.0mm (1.46 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018621 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 5 I-Trac™ Backplane Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the backplane signal module(s) into the PCB hole pattern. Make sure the connector(s) are oriented properly by confirming the location of the #1 circuit notch with respect to the PCB layout. 2. Insert the application tool into the header assembly with the orientation peg on the tool entering the #1 circuit notch at the top of the connector housing. See Figure 2. ORIENTATION PEG Figure 2 3. Using the application tool and an appropriate press, seat the header assembly until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 Figure 3 There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018621 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 5 I-Trac™ Backplane Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018621 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 5 of 5