0622018624

I-Trac™ Daughtercard Press-In Tool I-Trac™ Daughtercard Module Installation Application Tooling Specification Press-In Tool Order No. 62201-8624 FEATURES


Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Daughtercard Signal Module Assembly, 76040 Series 10 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. 76040 Series number Guide Style Columns Assembly Order Number Open 10 76040-0010 76040-1010 76040-2010 76040-2110 76040-2210 76040-2310 76040-2510 76040-2610 76040-2710 76040-2810 Left 10 76040-3010 76040-3110 76040-3210 76040-3310 76040-3510 76040-3610 76040-3710 76040-3810 76040-4010 76040-4110 76040-4210 76040-4310 76040-4510 76040-4610 76040-4710 76040-4810 Right 10 76040-5010 76040-5110 76040-5210 76040-5310 76040-5510 76040-5610 76040-5710 76040-5810 Doc No: ATS-622018624 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 76040-2410 76040-3410 76040-4410 76040-5410 UNCONTROLLED COPY Page 1 of 4 I-Trac™ Daughtercard Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. WITH 62201-95XX RAIL ALONE Figure 1 Tool Installation The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 36.9mm (14.53 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb)) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No: ATS-622018624 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 2 of 4 I-Trac™ Daughtercard Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the Daughtercard module(s) into the PCB hole pattern. 2. Place the application tool on top of the Daughtercard module with the back guide surface of the tool against the back of the Daughtercard module. See Figure 2. GUIDE SURFACE Figure 2 3. Using the application tool and an appropriate press, seat the Daughtercard module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 MAX Figure 3 (Daughtercard shown; same dimensions for RAM) There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No: ATS-622018624 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 4 I-Trac™ Daughtercard Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-622018624 Revision: C Release Date: 09-27-06 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 4